Salsco 810 Product manual

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TABLE OF CONTENTS
MODEL 810 CHIPPER
COVER & TABLE OF CONTENTS……………………………….…………..Pages 1 – 2
STATEMENT OF FACT …………………………………..………………….…… Page 3
SPECIFICATIONS & FEATURES ……………………..…………………….…….Page 4
MACHINE REGISTRATION …………………………………………..….….…….Page 5
SAFETY & OPERATING INSTRUCTIONS ……………………….…..…….Pages 6 - 11
SERVICE & MAINTENANCE INSTRUCTIONS ……………………...….…Pages 12-13
PARTS DIAGRAMS ………………………………………….…….…………Pages 14-21
OPTIONAL SPEED SENSING DIAGRAM & CALIBRATION ……………..Pages 22-26
TORQUE CHARTS ……………………………………………………………...…Page 27
WARRANTY POLICY/PROCEDURE …………………………………….……...Page 28
COPY OF WARRANTY CLAIM FORM….…………………………….………...Page 29
COPY OF DEALER DELIVERY REPORT & WARRANTY CARD……………..Page 30
SERVICE SCHEDULE LOG ……………………………………….……………...Page 31
SALSCO, INC.
105 School House Road
Cheshire, CT 06410
800-872-5726, 203-271-1682
203-271-2596 (Fax)
www.salsco.com, [email protected]

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STATEMENT OF FACT
You have just purchased the highest quality, most dependable, Chipper, on the
market today. This unit has the ability to meet exact standards and perform for
years with minimum downtime. HOWEVER, it cannot read nor will it understand
this manual no matter how long you leave it on top of the machine.
It is your responsibility to read and understand this manual; it is also your
responsibility to be certain this information is passed along to anyone who is
expected to operate this equipment. Should you choose not to read, understand
and pass along the information provided you, please expect equipment failure and
possible injuries to persons around this equipment.
For the safety of the operator, it is imperative that this manual is carefully read
and understood.
Once you have read this manual, it is your responsibility to be sure that all new
operators read and understand this manual, especially all cautions stated.
As a manufacturer of equipment, we have a responsibility to design a safe piece of
equipment. NOTE: The important safeguards and instructions in this manual are
not meant to cover all possible conditions and situations that may occur. It must
be understood that common sense, caution, and care are factors, which cannot be
built into any product. These factors must be supplied by the person(s) caring for
and operating this equipment.
ONLY YOU CAN PREVENT ACCIDENTS!!

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SPECIFICATIONS & FEATURES
The Salsco Model 810 is ruggedly built to withstand high volume usage by many different industries.
Rental –Tree Care –Commercial Lawn and Golf Courses, just to name a few.
Some of the standard features are heavy duty ¼” diamond plate fenders with enclosed light guards,
machine vandalism kit, extra large hydraulic and fuel tanks with drain plugs, 6,000-lbs. axle, large, high
speed, 28.10” diameter tires, bolt on feed hopper, two bed knives and 360swivel chute.
The trailer frame is constructed of 2” x 4” x ¼” rectangular steel tubing, continuous weld for strength
and gussets where needed. The 6,000-lb Torflex axle features an independent suspension, cushioned
with rubber, providing a smoother, quieter ride with no transfer of road shock from one wheel to the
other.
Model 810 has a huge 10” x 18” chipper inlet opening and a 21” diameter feed roll. This, coupled with
the largest infeed hopper in the industry, 1,881 square inches, allows our machine to ingest whole trees,
branches and all. Even the largest home Christmas trees are no problem. Our Model 810, because of our
reed roll design, will not only handle the hard woods of the North, but the grassy palm fronds of the
Southern States. This unit will handle all your chipping needs, no matter what type of tree or plant.
The feed roll receives its power through a jackshaft from a hydraulic motor. This allows a double gear
reduction and thus an increase of available torque. You’ll be amazed with the smoothness and ease of
this feed system.
We use two bed knives, one horizontal and one vertical, which allows our machine to cut, where others
might shred.
Safety is our main concern and we have gone the extra mile. However, only you can save yourself and
your employees from the danger, which lies in these machines. It is your responsibility as the buyer of
this machine, to make sure the operator has been trained. Talk to your operators every day –hold
classes. Do something to help yourself. We can only go so far.

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MACHINE REGISTRATION
MANUFACTURED BY: SALSCO, INC.
105 School House Rd., Cheshire, CT 06410
800-872-5726, 203-271-1682, 203-271-2596 (Fax)
[email protected] www.salsco.com
THIS MANUAL COVERS MODEL (s): 810, 10” x 18” Chipper.
This company reserves the right to discontinue, add improvements to, or change the design of any model or
product at any time without obligation to improve existing machines, either by changing the design or adding new
parts.
It has been and will continue to be the policy of SALSCO to update existing machines at its own discretion.
Whenever possible, new designs will be made in such a way that they can be "Retro Fit" if so desired.
Record in the space provided below the model and serial number of this unit. Please retain these numbers for
future reference.
No parts orders will be accepted WITHOUT MODEL NUMBERS OR PART NUMBERS. All part numbers
are listed in this manual.
_____________________________________________ ___________________
Serial Number Model Number
NOTE: Be sure to complete your warranty card. This will insure immediate processing of any warranty claims.
READ AND UNDERSTAND THIS MANUAL BEFORE STARTING THE MACHINE
1/06
READ AND UNDERSTAND THIS MANUAL BEFORE STARTING MACHINE

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CAUTIONS
READ THOROUGHLY THE OPERATOR SAFETY INSTRUCTIONS ON THE FOLLOWING PAGES WHICH
ARE THE AMERICAN NATIONAL STANDARD OF POWERED SHREDDERS/GRINDERS SAFETY
SPECIFICATIONS, PROVIDED BY ANSI AND THE O.P.E.I.
THE FOLLOWING COUTIONS ARE PROVIDED BY SALSCO AS A QUICK REFERENCE ONLY AND ARE
NOT MEANT TO REPLACE THE PRECAUTIONS ON THE FOLLOWING PAGES.
- THINK -
1. ALWAYS use protective eyewear when machine is in operation.
2. ALWAYS use gloves and wear ear protection when machine is in operation.
3. NEVER put hands, legs or any part of your body into or near the chipper intake or discharge openings.
4. NEVER run machine with guards removed.
5. ALWAYS allow machine to cool off, remove key an put engine in neutral before attempting any
maintenance or repair.
6. BE SURE machine has stopped completely, engine is off, key is removed and spark plug is disconnected
before attempting any service or maintenance.
7. NEVER stand in front of chipper infeed hopper. It is possible for a chip or piece of wood to be thrown out.
8. BE SURE the machine is parked on a dry level surface before starting operation.
9. DO NOT operate with loose clothing or long unrestrained hair. BE SURE vines and branches are not
wrapped around your body parts.
10. DO NOT operate on ice or any other slippery surface. BE SURE area around machine is clear and clean.
You don’t want to trip or fall into the machine.
11. NEVER leave machine running unattended, especially around youngsters or persons not instructed in the
safe operation of this machine.
12. READ and understand federal guidelines provided with this manual on the following pages.
- IT’S YOUR HAND OR FOOT -

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BRUSH CHIPPERS
ANSI Z133.1-2006
American National Standard for Arboricultural Operations
Safety Requirements

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BRUSH REMOVAL AND CHIPPING
ANSI Z133.1-2006
American National Standard for Arboricultural Operations
Safety Requirements

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SAFETY DECALS
PART # 0314020
PART # 0314062
PART # 0314049
PART # 0314029

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SAFETY DECALS
PART # 0314060
PART # 0314062
PART # 0314015
PART # 0314063

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OPERATING INSTRUCTIONS
Count your extremities before you start!
Feet, hands, fingers, etc.
1. Read the manual again.
2. Look at the finger decal and study it. These could be yours!
3. Be sure all guards are in place before starting machine.
4. Set feed handle in reverse position (push towards machine).
5. Check engine oil and fuel levels, as per engine manufacturers specifications.
6. Be sure machine is on dry, flat surface and it’s secured from rolling.
HINT: Be sure machine is not to close to the woodpile. You need room to work and move
around.
7. Set engine just above idle and start motor. (Be sure to check that no one is around this machine but
you). If you have a diesel engine, you may have cold engine start. Refer to the engine manual.
8. With machine just over idle and after the engine has warmed up, engage the clutch slowly.
9. Check engine manual for full throttle R.P.M. and recommendations and bring your machine to that
R.P.M.
10. You are ready to chip wood, as soon as you put your safety glasses and gloves on and insert
earplugs.
11. Move the feed handle away from the machine. This will engage the feed roll.
12. Standing at the rear of the machine, looking at the hopper, feed the wood to the feed roll. Once the
machine begins, turn and walk away from the machine. It will draw the wood in without your
help. Go get another piece and repeat this procedure.
13. With large diameter pieces, it may be necessary to send in a smaller piece to start the feed roll.
Also, it may be necessary to monitor R.P.M. and back off on feed speed.
14. MACHINE SHUTDOWN PROCEDURES: Bring R.P.M. down to a full idle and disengage the
clutch. Let engine run a few minutes to cool down and then shut down. Chipper flywheel will still
be rotating.
HINTS
1. When operating machine, stand off to the side of the feed hopper when feeding wood into the
machine. NEVER STAND DIRECTLY IN FRONT OF THE FEED HOPPER WHEN FEEDING
WOOD INTO THE MACHINE.
2. When using the chipper and you have a short piece of wood bouncing around and not being
grabbed by the feed roll, LEAVE IT! DO NOT TRY TO PUSH IT THROUGH WITH ARMS OR
LEGS! The next limb will push it through.
3. When through with the job let the engine run at full R.P.M., making sure all material is through
the machine before shutting it down. This will prevent injuries from flying debris when the
machine is started up at the next job.
4. COUNT YOUR EXTREMITIES AGAIN. BE SURE THIS NUMBER MATCHES YOUR
STARTING NUMBER.
WHILE PERFORMING MAINTENANCE OR REPAIR, ALWAYS REMOVE KEY FROM
ENGINE!

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SERVICE SCHEDULE
1. Engine & clutch adjustments - follow service maintenance schedule set forth by the manufacturer in the
engine and clutch manuals.
2. Grease all main bearings once a day. DO NOT OVER GREASE. Wipe extra grease off bearings.
Bearing under guards for feed rolls need to be greased at least once a week. When removing guards, check
chain tension.
3. Be sure to clean entire machine, especially around engine after using. Should it become necessary to
remove the exhaust chute, REMOVE KEY FROM ENGINE. NEVER TURN ENGINE OVER WHILE
EXHAUST CHUTE IS REMOVED.
4. Sharpen/change chipper blades: Remove key from engine and remove spark plug wires (gas engines
only). Be sure throttle is in off position and clutch is disengaged. Be sure to put a red lock out tag on this
machine to warn others of pending danger. Remove top pin from chipper housing access door and pivot
housing open. This will allow access to impeller. Rotate impeller to a comfortable working position and
tighten pusher screw against the impeller. This will lock the impeller while you service the blades.
Sharpen the blades as evenly as possible and be sure you Locktite and tighten all bolts. A loose bolt
coming out of this machine would be a large bullet. Should you drop a nut, bolt or blade in the housing
you must retrieve it before you start up the machine. HINT: Salsco recommends replacement of nuts when
replacing or sharpening chipper blades. The locking ability of these nuts may have been violated.
5. Bed knife adjustment is .070. To adjust the bed knife, remove access door on side of chip chamber and
rotate impeller until blades pass in front of bed knife. Check with feeler gauge and set to .070. Repeat
procedure for horizontal knife.
6. Adjust infeed roll housing: Remove both guards and pry housing front or rear and shim behind nylon.
Tighten up and remove play.
7. Check belt for wear and or adjustment: Belt needs adjustment when belt is loose. Adjust belt as
follows: Loosen four bolts holding engine and adjust engine to tighten bolts. You must remove the belt
guard for proper access to belts.
8. Remove infeed hopper: Infeed hopper is removable for maintenance or storage but unit must NEVER be
run without the hopper in place. Connect chain hoist or lifting device of some sort and remove bolts. Now
hopper can be stored.
9. Remove feed roll box: Periodically the feed roll assembly will require disassembly. Remove the two
hoses going to the drive motor (be sure to mark them for reassembly). Also, you must check the rotation of
the feed roll upon reinstallation. Cap open hydraulic hoses. Dirt is any hydraulic systems enemy.
Connect chain hoist or lifting device to feed roll box assembly and remove from machine. The feed roll
can now be worked on to make necessary repairs. When replacing the feed roll box, be sure to shim behind
the nylon wear strips to remove endplay.
SERVICE SCHEDULE
AS
NEEDED
DAILY
WEEKLY
MONTHLY
CHECK WHEEL BEARINGS
CHECK LUG NUTS
CHECK LIGHTS
CHECK ENGINE OIL
CLEAN MACHINE
GREASE INFEED ROLL BEARING
GREASE DISC SHAFT BEARING
SHARPEN CHIPPER BLADES
CHECK & ADJUST BED KNIFE
CHECK & ADJUST ROLL HOUSING
CHECK TIRE AIR PRESSURE
CHECK ALL NUTS & BOLTS
CHECK ENGINE BELT TENSION
CHECK HYDRAULIC OIL
CHECK HYDRAULIC HOSES
X
X
X
X
X
X
X
X OR
X OR
-
X
X
X
X
X
-
-
X
X
X
-
X
-
-
-
-
X
-
-
-
-
-
-
-
-
X
-
X
X
-
-
-
X
-
-
X
-
-
-
-
-
-
-
-
X
X
-
-
X
X
NEVER, UNDER ANY CIRCUMSTANCES, START THE ENGINE WHEN UNIT IS OPEN OR AT ANY
TIME DURING SERVICE OR ROUTINE MAINTENANCE

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IMPELLER REMOVAL PROCEDURE
1. Remove key from engine and disconnect battery cables.
2. Remove discharge elbow.
3. Remove pin lock and pivot top housing open.
4. Remove top housing exhaust half.
5. Remove belt guard.
6. Remove hydraulic pump. Leave hoses connected, just slide out of sleeve and lay on the side.
7. Loosen engine-mounting bolts and back off slide pusher bolts. Loosen belts and remove.
8. Remove pulley from impeller shaft.
9. Remove top and bottom clevis pins from front feed wheel lift cylinder if unit is equipped with this option.
10. Loosen horizontal and vertical bed knives and slide them away from the impeller.
11. Remove chip blades from impeller. (Follow procedure in service schedule, line item # 4)
12. Connect lifting device to impeller. (Use bolt hole for chip blade and KEEP IN MIND –WHEN CHOOSING A LIFTING
DEVICE, THE IMPELLER WEIGHS APPROXIMATELY 700-lbs.)
13. Remove bolts from both flange bearings. Back off setscrews in bearings.
14. Carefully lift impeller out of machine.
15. Remove both flange bearings and all spacers from impeller.
INSTALLATION OF IMPELLER
1. Connect suitable lifting device to impeller and set in machine. KEEP IN MIND –WHEN CHOOSING A LIFTING
DEVICE, THE IMPELLER WEIGHS APPROXIMATELY 700-lbs. Be sure both shaft ends are clean and free from burrs.
Bearing must slide freely on shaft.
2. Slide bearing on shafts and start the four bolts, rear bearing, two front bearings diagonally.
3. Tighten four bolts on rear bearing and two bolts on front bearings diagonally.
4. Slide impeller towards rear of machine. Impeller hub should touch rear-bearing race.
5. Measure distance from impeller hub and front bearing race.
6. Remove front bearing slide shims over shaft to equal that distance. CAUTION: DO NOT ADD MORE SHIMS THAN
ARE REQUIRED. This could cause premature bearing failure. Reinstall front bearing.
7. With impeller shimmed and bearings tight, impeller should not slide front or rear.
8. Install all bearing mounting bolts with blue Loctite. Also Loctite and tighten bearing set screws.
9. Install all chip blades. Be sure to use new hardware and Loctite each time blades are removed and reinstalled. (Follow
procedure in service schedule, line item #4)
10. Set bed knives and lock in place. (.070 clearance between chip blades and bed knives)
11. Reinstall top housing and discharge elbow. Be sure to use roll pin to keep housing aligned.
12. Install pulley. Be sure to use straight edge to line up pulley.
13. Install belts and adjust to specs shown in service manual with discharge chute and impeller assembly.
14. Be sure to recheck pulley with straight edge.
15. Install pump and use Loctite.
16. Install belt guard.
17. Install front lift cylinder, if so equipped.
18. Check to be sure all guards are in place and all bolts and nuts have been installed and tightened to proper specs.
19. Connect battery cables and start engine.
20. Engage clutch slowly. Start impeller and check for noise or vibration.
21. Engage impeller and bring engine up to operating R.P.M. DO NOT START UNIT WITHOUT ALL GUARDS IN
PLACE.
22. Test lift cylinder feed wheel if so equipped.
23. Lower feed wheel and bring engine to idle.
24. Shut down engine and put machine in neutral.
25. Once machine has come to a halt, re-grease bearings.
26. Send machine to work. It’s ready!
REMEMBER: REMOVE KEY FROM ENGINE, DISCONNECT BATTERY CABLES AND
LOCK-OUT UNIT WHENEVER PERFORMING SERVICE AND MAINTENANCE.

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DRAWING # 2 - ENGINE
Item#
Description
Part #
Qty
1
Vandalism Kit (Optional)
1
2
Engine (See Options Below)
1
3
Clutch, PTO, Rockford
0337062
1

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DWG # 3 OUTER FEED CHUTE ASSEMBLY
Item#
Description
Part #
Qty
1
Wood Pusher Rod
0359007
1
2
Hopper, Infeed
0126040
1
3
Housing, Lower
0228105
1
4
Valve, Directional (see hydraulic drawing)
5
Link, Valve Actuator
0434019
1
6
Handle, Power Feed
0223037
1

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DWG # 4 –LOWER FRAME ASSEMBLY
Item#
Description
Part #
Qty
15
Tank, Hydraulic
0152018
1
16
Axle Assembly
0302027
1
17
Axle, Assembly, Hyd. Brakes (Opt.)
0102033
1
18
Axle, Assembly, Elec. Brakes (Opt.)
0102032
1
19
Nut, Lug
0338306
10
20
Tire/Wheel Assembly
0354030
2
21
Fender, Right
0216016
1
22
Light Kit, Trailer
0361006
2
23
Box, Tool
0280002
1
24
Cover, Tool Box
0271021
1
25
Gun, Grease (Opt.)
0369004
1
26
Tank, Fuel
0152017
1
27
Cap, Fuel Tank
0271179
1
28
Cap, Locking (Hyd. and Fuel Tanks)
0271024
2
DWG # 4 –LOWER FRAME ASSEMBLY
Item#
Description
Part #
Qty
1
Cable, Battery
0315057
2
2
Terminal, Top Post
0315058
2
3
Cable, Eyelet
0315059
2
4
Fender, Left
0216017
1
5
Battery
0315060
1
6
Cover, Battery Box
0271020
1
7
Box, Battery
0280004
1
8
Cone Holder (Opt.)
0281001
1
9
Tongue Assembly
0225019
1
10
Coupler, 2 5/16”
0325015
1
11
Coupler, Pintle (Opt.)
0325013
1
12
Chain, Safety
0309018
2
13
Tow Frame Assembly
0219072
1
14
Tongue, Jack
0369005
1

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DWG # 5 DISCHARGE CHUTE
& IMPELLER ASSEMBLY
Item#
Description
Part #
Qty
1
Chute, Discharge
0226031
1
2
Chute, Deflector
0426028
1
3
Nut, Wing
0238500
2
4
Pin, Locking
0440034
1
5
Housing, Upper (Removable)
0228107
1
6
Pulley, SF
0342061
1
Pulley, SF (80HP & Up)
0342073
1
7
Bushing, SF
0342062
1
8
Pulley, SK
0342063
1
Pulley, SK (5-Groove Pulley)
0342072
1
9
Bushing, SK (Depends on size of PTO Shaft)
1
10
Belt, V
0304059
4*
*
Belt, V (37HP Wisconsin Units)
0304049
4
11
Impeller
0148073
1
12
Blade, Chipper
0305047
4
13
Bolt
0346491
12
14
Nut
0338154
12
15
Washer
0353017
12
16
Housing, Upper (Fixed)
0228106
1
17
Wing Nut, Discharge Chute
0238501
2
18
Pin, Cotter
0340004
2
19
Pin, Locking Housing
0240033
1
NOTE: Belt change, Item # 10 to Part # 0304059. Belts are retrofit.
To use new belt size, loosen motor mounting bolts and slide motor to
put belts on. DON’T pry belts with screw driver as it will damage
belts
DWG # 6 - UPPER HOUSING ASSEMBLY
DIRECT DRIVE PUMP MOUNTING
Item#
Description
Part #
Qty
1
Bearing, 3” I.D.
0303035
2
2
Bracket, Hyd. Pump
0406289
1
3
Screw, Set
0346076
2
4
Key, Woodruff
0331502
1
5
Pump, Hydraulic
0330099
1
7
Bushing, Hyd. Pump Mtg.
0407014
1
8
Guard, Impeller
0221098
1
9
Bracket, Guard Support
0477016
1
10
Mount, Belt Guard
0276086
1
11
Bearing 3” I.D.
0303035
2
DWG # 5
DWG # 6

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DWG # 7 - LOWER HOUSING
Item#
Description
Part #
Qty
1
Bed Knife, Horizontal
0405045
1
Bed Knife, Horizontal After S/N 1101
0405111
1
2
Bed Knife, Vertical
0405046
1
Bed Knife, Vertical After S/N 1101
0405099
1
3
Bar, Vertical Blade Pusher
0470048
1
4
Cover, Access (Bed Knives)
0471027
1

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DWG # 8 - FEED ROLL HOUSING
Item#
Description
Part #
Qty
1
Roll, Power Feed
0254032
1
2
Yoke, Feed Roll
0274008
1
3
Guard, Idler Feed Roll Chain
0221097
1
4
Bar, Wear (UVMW)
0470050
4
5
Bar, Retainer
0470051
1
6
Mount, Hydraulic Motor
0476059
1
7
Support, Wear Bar
0477014
4
8
Bearing, (4) Bolt Flange
0303002
2
9
Bearing, (2) Bolt Flange
0303031
2
10
Sprocket, 1” I.D.
0351023
1
11
Sprocket Assembly
0251042
1
Sprocket with Welded Collar
0251051
1
Sprocket Only
0251050
1
12
Shaft & Sprocket Weldment
0248082
1
14
Sprocket Assembly
0251040
1
15
Spacer, Sprocket
0449074
1
18
Chain, 71 Pitches, # 50 H
0309023
1
19
Chain, 61 Pitches, # 50 H
0309024
1
DWG # 8 - FEED ROLL HOUSING
Item#
Description
Part #
Qty
20 & 27
Link, Master, # 50
0309033
2
21 & 28
Link, Half, # 50
0309034
2
22
Motor, Hydraulic
0330144
1
23
Feed Roll Housing Shim Kit
0161122
1
24
Feed Roll Shaft Shim Kit
0161120
1
26
Guard, Drive Feed Roll Chain
0221096
1
FOR S/N’S 0563-0626 NOTE CHANGES BELOW
Item#
Description
Part #
Qty
18
Chain, 75 Pitches, # 50 H
0309025
1
19
Chain, 60 Pitches, # 50 H
0309026
1
FOR S/N’S 0627 & UP USE PART #’S AS LISTED
BELOW
Item#
Description
Part #
Qty
12
Shaft & Sprocket Assy.
0248093
1
18
Chain, # 80
0309071
1
20
Link, Master # 80
0309038
1
21
Link, Half # 80
0309039
1
NOTE: ITEM #23, FEED ROLL
HOUSING SHIM KIT, INCLUDES
(4) –WEAR BARS,
ITEM # 4, PART # 0470050 &
SHIMS.

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HYDRAULIC HOOK-UP
BASIC UNIT, MODEL 810
Item#
Description
Part #
Qty
1
Pump, Hydraulic
0330039
1
2
Motor, Hydraulic
0330144
1
3
Valve, Directional
0330044
1
4
Filter & Housing
0318022
1
5
Filter, Replacement
0318023
1
6
Adapter, 90Elbow
0317079
1
7
Connector, Straight
0317109
1
8
Adapter, 90Elbow
0317052
2
9
Adapter, 45Elbow
0317033
2
10
Plug
0317093
1
HYDRAULIC HOOK-UP
BASIC UNIT, MODEL 810
Item#
Description
Part #
Qty
11
Adapter, 90Elbow
0317064
1
12
Adapter, Straight
0317066
2
13
Adapter, 90Elbow
0317040
3
14
Adapter, 90Elbow
0317081
1
15
Hose, ½” x 118”
0327085
1
16
Hose, 1” x 48”
0327079
1
17
Clamp, Hose
0310031
2
18
Hose, ½” x 56”
0327096
1
19
Hose, ½” x 24”
0327095
1
20
Hose, ½” x 78”
0327105
2