Samcon ExCam XF Q1785 User manual

ExCam®XF Q1785
User Manual

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Table of Contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................4
2.1 Explosion protection............................................................................................4
2.2 Electrical parameters of the camera....................................................................5
2.3 Connection cable Ex-d - Ex-e (ASKDP03-T).......................................................5
2.4 Video-technical characteristics............................................................................6
2.5 Other technical data............................................................................................6
3Safety Instructions...................................................................................................7
4Installation ................................................................................................................8
5Electrical connection .............................................................................................10
5.1 Potential equalization........................................................................................10
5.2 Connection work at the device (terminal box) and fuse protection....................11
5.3 External connection and protection...................................................................15
5.3.1 Direct routing from the ExTB-3 into the safe area...................................................................15
5.3.2 Routing via ExConnection Rail (optional accessories)............................................................16
5.3.3 Appropriate cables & cable entries..........................................................................................16
5.3.4 Cable kits - "plug and play" connection packages...................................................................18
5.3.5 Fusing......................................................................................................................................19
5.3.6 Plug assignment (RJ45) ..........................................................................................................20
5.3.7 Tests prior to switching on voltage ..........................................................................................21
6Working inside the camera housing (Ex-d)..........................................................21
6.1 Work preparation...............................................................................................21
6.2 Opening the pressure-resistant housing............................................................22
6.3 Removing/inserting an SD memory card...........................................................24
6.4 Hardware Reset ................................................................................................25
6.5 Closing the pressure-resistant housing.............................................................25
6.6 Battery...............................................................................................................26
7Network access and visualization ........................................................................27
7.1 Browser Support................................................................................................27
7.2 Assigning the IP address...................................................................................27
7.3 Password/ Identification ....................................................................................28
7.4 How to start the wiper........................................................................................28
8Maintenance/ Modification.....................................................................................29
8.1 Repair and correction........................................................................................29
8.2 Replacement of the wiper lip.............................................................................30
9Disposal/ Recycling ...............................................................................................30
10 Drawings & 3D models.......................................................................................30
11 Certificates and further documentation............................................................31

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Table of Figures and Charts
Fig. 2-1 Sectional view of the ASKDP03-T........................................................................5
Tab. 2-1 Other technical data............................................................................................6
Tab. 4-1 Mounting Accessories.........................................................................................9
Fig. 5-1 ExCam XF Q1785 potential equalization............................................................10
Tab. 5-1 Equipotential Bonding .......................................................................................11
Fig. 5-2 Camera (Ex-d) and terminal box (Ex-e)..............................................................12
Fig. 5-3 Video Tutorial ExTB-3: Screw on the terminal box ExTB-3................................12
Tab. 5-2. Wire assignment of terminal box ExTB-3.........................................................13
Fig. 5-4 Sample circuit of terminal box ExTB-3................................................................13
Fig. 5-5 Photo of the occupied terminal box ExTB-3 .......................................................14
Fig 5-6 ExTB-3 -> Safe area............................................................................................15
Fig. 5-7 ExTB-3 -> ExConnection Rail.............................................................................16
Fig. 5-8 Barrier gland.......................................................................................................17
Fig. 5-9 Cable kit –plug & play connection package.......................................................18
Tab. 5-3 Available cable kits............................................................................................19
Tab. 5-4 Recommendation for fusing ..............................................................................19
Fig. 5-10 Plug assignment, RJ45.....................................................................................20
Fig. 6-1 Removing the weather protection roof (1/2) (this illustration is an example) ......22
Fig. 6-2 Removing the weather protection roof (2/2) (similar illustration).........................23
Fig. 6-3 Opening the ExCam XF Q1785 (similar illustration)...........................................23
Fig. 6-4 Reset Button.......................................................................................................25
Fig. 7-1 Axis IP Utility ......................................................................................................28
Fig. 7-2 User Interface to operate the wiper ....................................................................28
Fig. 7-3 Turning the wiper on...........................................................................................29
Fig. 8-1. How to replace the wiper lip ..............................................................................30
History of revisions
Product: ExCam® XF Q1785
Title: User Manual for ExCam®XF Q1785
Doc. -Id. 190402-PT08BA-ES-ExCam XF-Q1785_EN_rev.00.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 02.04.2019
Rev.
Index
Date
Name
Comment
Approved by the ATEX Supervisor
0
02.04.2019
E. Schneider
Compilation of the document
Digital unterschrieben von Steffen
Seibert
DN: cn=Steffen Seibert,
o=SAMCON, ou,
[email protected], c=DE
Datum: 2019.04.09 09:15:38 +02'00'

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1 Introduction
The ExCam XF Q1785 is a powerful mega-pixel IP camera (2-mega-pixel resolution)
equipped with a screen wiper. It is certified according to ATEX, IECEx, as well as EAC-
Ex (and MASC). The camera has a high-definition television resolution (1920x1080) and
is equipped with a powerful motor-zoom autofocus lens (32x optical zoom).
The ExCam series is certified both in accordance with the European (ATEX) and interna-
tional directive (IECEx). The explosion-protected housing is approved for ATEX group II
for zones 1, 2, 21 and 22 including the explosion groups IIC / IIIC. To see other approv-
als, please visit our website at www.samcon.eu
When designing the ExCam XF Q1785, we attached a very high importance to safety,
mechanical precision and high quality of stainless steel.
2 Technical data
2.1 Explosion protection
Identification marks
Model key: T08-VA2.3.K3.BOR5-LL.H-005.A-T
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
Explosion protection (gas): Ex db IIC T5 Gb
Explosion protection (dust): Ex tb IIIC T95°C Db
Protection class: IP 68 (IEC /EN 60529)
Transport/storage temperature: 0°C…+40°C
Ambient temperature (EX): -60°C…+60°C
Nominated body: TÜV Rheinland (number 0035)
EU type approval certificate: TÜV 18 ATEX 8218X (2018)
IECEx Certificate of Conformity: TUR 18.0023X (2018)
EAC-Ex TUR Report: TC RU C-DE.AБ.61.B.00381/19
Other certificates: seehttps://www.samcon.eu/en/products/network/excam-xf-q1785

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2.2 Electrical parameters of the camera
Supply of 24 V DC for the heating and the wiper:
Voltage supply: 22 V DC < Uin < 26 V DC
Power consumption: approx. 40W@-60°C (depends on temperature)
Power supply of the camera via Ethernet (PoE):
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 3
Reference voltage: +48 V DC (44...54 V DC)
Maximum power consumption: 12.95 W
Typical power consumption: 7.7 W
2.3 Connection cable Ex-d - Ex-e (ASKDP03-T)
Description: Data transfer and power supply of the camera
module (compliant with DIN EN 60079-14)
Jacket colour: green (GN), similar to RAL3001
Outside diameter: 17.00 ± 0.5 mm
Bending radius: 10 x Dawhen installed and 5 x Daafter relocation
Data line: 4 x 2 x AWG22/1 CAT.6a
Performance elements: 3G1.5 (BK-BU-GN/YE)
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
(see www.samcon.eu)
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/ASKDP03-T_Datasheet.pdf
Fig. 2-1 Sectional view of the ASKDP03-T

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2.4 Video-technical characteristics
We use the AXIS Q1785 Network Camera in a pressure-resistant enclosure. For details,
please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-q1785-le
2.5 Other technical data
Tab. 2-1 Other technical data
Camera (Ex-d)
Terminal box (Ex-e)
Permissible ambient temperature
0°C … +60°C
(for PoE power supply)
-60°C … +60°C
(in the event of additional 24 V
DC power supply)
-60°C … +55°C
Protection class as per EN
60529/IEC 529
IP68
(Test conditions: 24h/3m
water column 5°C°)
IP66
Housing material
stainless steel, mat. no. 1.4404
polyester resin
Weight
about 11 kg
about 1 kg
Dimensions
D113mm x 310mm
145mm x 145mm x 71mm

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3 Safety Instructions
Please absolutely observe the safety directions stated in the
Ex-installation instructions of the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-Series-T08-EX-Installation-Manual-2018.pdf
It is absolutely mandatory to observe the national safety regulations and regula-
tions for prevention of accidents, as well as the safety instructions given below in
this User Manual!
Attention!
Cameras of the type T08 ExCam are not suitable for use in zone 0 and
zone 20. The ambient temperature, temperature class and explosion
group as stated on type plate must be observed! Alterations are not
permitted! The camera is to be operated in sound conditions and in
the in-tended way.
Attention!
Only original parts of SAMCON Prozessleittechnik GmbH may be used
for repairs. Repairs concerning the explosion protection may only be
carried out in accordance with the nationally applied regulations and
by SAMCON Prozessleittechnik GmbH.
Attention!
Prior to installation, take external sources of heat or cold into account!
The temperature ranges prescribed for storage, transport and opera-
tion must be adhered to!
Attention!
Observe the warnings given on the type plate:
“WARNING –DO NOT OPEN IN HAZARD AREAS“
“WARNING –DO NOT OPEN WHILE ENERGIZED“
The use in hazardous areas with regard to temperature and dust layers is
defined in the respective national regulations.
When installing the ExCam, adhere to the requirements of the EN/IEC
60079-14.
ExCam XF Q1785 is only suitable for installation sites with a low risk
of mechanical hazard.

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4 Installation
For erecting and operating the camera, the relevant national regulations, as well as the
generally accepted rules of technology shall prevail. Before mounting the camera, thor-
oughly check it for any transport damage, especially regarding the housing and the cable.
Installation, electrical connection and the commissioning must only be carried out by
qualified specialists.
Work preparation:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
Attention!
Depending on classification of hazard areas, a work approval has to
be obtained.
When opening the pressure-resistant enclosure under voltage, it is
absolutely necessary to prevent potentially explosive atmosphere!
To ensure the best image quality delivered by the network camera, plan the installation
site carefully (consider light conditions, object distance or size, angle and minimum object
distance to the focus).
Use appropriate tools and aids
When working, ensure a safe stand.
Make sure that any static charge is avoided
Attention!
Please adhere to the national security, installation and accident pre-
vention regulations (e.g. DIN EN 60079-14) and the safety instructions
in this User Manual, as well as the ones in the Installation Guidelines!
Attention!
Adhere to the provisions of the IECEx ATEX and
EX installation instructions for mounting and commissioning!

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The ExCam®XF Q1785 consists of a flame-proof camera housing (Ex-d) and a terminal
box of a high degree of safety (Ex-e). Both areas are separated by a reinforced 5 m line.
Mount the camera according to the desired field of view. Install the terminal box so that a
good accessibility is provided, in order to facilitate electrical connection.
Attention!
Please pay attention to the national and local regulations for mounting
heavy loads. In case of doubt, take appropriate security measures.
Drawings for drilling hole patterns and further information can be viewed on our product
page:
Quick link:
https://www.samcon.eu/en/products/network/excam-xf-q1785/
Option mounting accessories
Wall bracket
WMB-...
WALL MOUNT EXCAM XF (01569-001)
Wall bracket for devices of T08-VA3 series.
Suitable for hanging the camera on walls.
Material: stainless steel 1.4404
Load bearing: 45 kg
Dimensions: 445 x 140 x 185 mm
Pole adapter
PMB-…
WALL MOUNT EXCAM XF (01570-001)
Pole adapter for VA wall mount
Material: stainless steel 1.4404
Suitable for pole diameters
between 50 and 105 mm
Load-bearing capacity: 45 kg
Dimensions:120 x 180 (x 130 bei Mast Ø 60
mm)
Tab. 4-1 Mounting Accessories

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5 Electrical connection
Attention!
The electrical connection of the equipment may only be carried out by
qualified and skilled personnel!
Attention!
It is absolutely necessary to ground the ExCam®series housing via
the PA connection.
Attention!
Please observe the national security, installation and accident preven-
tion regulations (e.g. DIN EN 60079-14) and the safety instructions in
this User Manual, as well as the ones in the Installation Guidelines!
The delivered ExCam®XF Q1785 is equipped with an electrical connection cable of the
type ASKDP03-T. The maximum transmission range from the camera to the next active
network interface is 100 meters and can be individually specified by the client. The user
is NOT authorised to do electrical connection procedures inside the pressure-resistant
enclosure.
5.1 Potential equalization
Fig. 5-1 ExCam XF Q1785 potential equalization
The potential equalization/grounding of the camera body is absolutely necessary, in order
to avoid static charges and thus the formation of sparks. For this purpose, a screw termi-
nal is provided at the rear side, at the bottom (right) (see Figure 5-1). The cross-section
of the equipotential bonding should comply with the National Ground Rules (at least 4
mm2).

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Wiring table:
Potential
Colour (IEC 60757)
Cross-
section
Comment
PA
GN/YE
4 mm2(rigid)
Terminal: Slotted screw M4x0.7 (DIN 84) with
washer Ø9mm (DIN 125A),
Keep 3 Nm tightening torque!
Tab. 5-1 Equipotential Bonding
5.2 Connection work at the device (terminal box) and fuse protection
Supply of 24 V DC for the heating and wiper
Power supply: 22 V DC < Uin < 26 V DC
Power consumption: approx. 40W@-60°C (depends on the temp.)
Power supply for the camera (PoE)
Power supply: PoE, IEEE 802.3af/802.3at type 1 class 3
Reference voltage: +48 V DC (44...54 V DC)
Maximum power consumption: 12.95 W
Typical power consumption: 7.7 W
Attention!
The electric connection of the device is exclusively carried out via the
ExTB-3 terminal box!
Attention!
Never open the Ex-e terminal box under voltage!
Attention!
Adhere to the international installation regulations for connection
chambers with increased safety (Ex-e).
Attention!
Adhere to attached separate Usual Manual for the Ex-e terminal box.

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Fig. 5-2 Camera (Ex-d) and terminal box (Ex-e)
Video Tutorial:
Please view our video tutorial:
“SAMCON 01 Wiring the cable SKDP03-T to the junction box ExTB-3”
https://go.samcon.eu/v01
Fig. 5-3 Video Tutorial ExTB-3: Screw on the terminal box ExTB-3
ExTB-3

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The pin assignment of the ASKDP03-T is executed in accordance with the standard
EIA/TIA-568B for 100BaseTX and 24VDC, as follows:
Camera (Ex-d)
(T568B)
Colour
ASKDP03-T
(IEC60757)
Terminal
ExTB-3
Cross-
sectional
surface
Comment
Reinforcement
YE / GN
PE
2.5 mm2
Flex
Tx+
WH / OG
1
0.32 mm2
Solid conductor
Tx-
OG
2
0.32 mm2
Solid conductor
Rx+
WH / GN
3
0.32 mm2
Solid conductor
Rx-
GN
4
0.32 mm2
Solid conductor
(PoE +48 VDC)
WH / BU
5
0.32 mm2
Solid conductor
(PoE +48 VDC)
BU
6
0.32 mm2
Solid conductor
(PoE GND)
WH / BN
7
0.32 mm2
Solid conductor
(PoE GND)
BN
8
0.32 mm2
Solid conductor
GND/SHD
YE / GN
PE
2.5 mm2
Flex
L+
BK
9
1.5 mm2
L+ 24VDC
L-
BU
10
1.5 mm2
L- 24VDC
PE
YE / GN
PE
1.5 mm2
PE
Tab. 5-2. Wire assignment of terminal box ExTB-3
Fig. 5-4 Sample circuit of terminal box ExTB-3

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Fig. 5-5 Photo of the occupied terminal box ExTB-3
Attention!
Introduce the foiling up to about 15 mm to the terminals, in order to
prevent alien crosstalk. Make sure that the foiling cannot cause any
short circuit of the data pairs!
Attention!
Bring the twisted pair composite approximately 10mm close to the
terminals, in order to ensure the interference immunity.
Attention!
Use only terminals approved by SAMCON.
Attention!
Finally, check your network installation by per Class-D Link Test.

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5.3 External connection and protection
There are several options of routing the ExTB-3 terminal box in a safe area:
5.3.1 Direct routing from the ExTB-3 into the safe area
Fig 5-6 ExTB-3 -> Safe area
In case of direct routing from the ExTB-3 into the safe area, the power supply and the
voltage signal is led from the safe area to the terminal box. Please observe the terminal
box assignment, as described above.
Attention!
Cables and wires must comply with the requirements of the
IEC 60079-0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
Switch/
PoE
15W
24 V DC for heating unit and wiper
PoE (802.3at) for camera

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5.3.2 Routing via ExConnection Rail (optional accessories)
Fig. 5-7 ExTB-3 -> ExConnection Rail
In case of routing the ExTB-3 into an ExConnection Rail, larger installation distances can
be covered.
Note:
In hazardous areas, the ExConnection Rail (optional accessories) acts as a PoE+ switch,
a media converter from copper to fibre-optic cable, as well as a power supply for the
cameras.
Attention!
Cables and wires must comply with the requirements of the
IEC 60079-0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
5.3.3 Appropriate cables & cable entries
An integral part of the device safety is the correct selection of the cables, wires and cable
entries.
Attention!
Cables and wires must comply with the requirements of the
IEC 60079-0/1/7 & 14.

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Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
To view our non-binding configuration and planning guidelines,
please visit our website:
Particularly for installations requiring a suitable barrier gland, make sure that you handle
them correctly and observe the rules and notes given in the respective mounting and as-
sembly instructions.
We show the basic procedures in the following video tutorial:
Video Tutorial:
Observe our video tutorial:
“SAMCON 02 Mounting and installing Ex-d barrier glands to ExConnection Rails”
https://go.samcon.eu/v02
Fig. 5-8 Barrier gland

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5.3.4 Cable kits - "plug and play" connection packages
There are various cable kits for different cables and in different lengths available. The
connection packages include everything you need for a professional system installation:
Fig. 5-9 Cable kit –plug & play connection package
Available connection packages:
Length
Non-reinforced cable
SKDP03-T
Reinforced cable
ASKDP03-T
10 meters
SKDP03-T CABLE EXCAM 10M
(01540-001)
This cable set includes:
10 meters SKDP03-T system cable, digital
1 x barrier gland Ex-d
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
ASKDP03-T CABLE EXCAM 10M
(01543-001)
This cable set includes:
10 meters ASKDP03-T system cable, digital
1 x bolted connection Ex-d
1 x bolted connection Ex-e
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
(a)
(b)
(c)
(d)
10/25/95 m ASKDP03-T sys-
tem cable, digital (a)
1 x barrier gland with sealing
compound (b)
5 ml of Loctite thread locking
(c)
1 x CAT6 RJ45 industrial con-
nector (5.5 - 10.5 mm) (d)
Heat-shrinkable tube 40 cm,
yellow-green (e)
Heat-shrinkable tube 10 cm,
black (e)
8 x cable end sleeves (e)
1 x documentation
(e)
(e)

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25 meters
SKDP03-T CABLE EXCAM 25M
(01541-001)
This cable set includes:
25 meters SKDP03-T system cable, digital
1 x barrier gland Ex-d
5 ml Loctite 243screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
ASKDP03-T CABLE EXCAM 25M
(01545-001)
This cable set includes:
25 meters ASKDP03-T system cable, digital
1 x bolted connection Ex-d
1 x bolted connection Ex-e
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
95 meters
SKDP03-T CABLE EXCAM 95M
(01542-001)
This cable set includes:
95 meters SKDP03-T system cable, digital
1 x barrier gland Ex-d
5 ml Loctite 243screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
ASKDP03-T CABLE EXCAM 95M
(01542-001)
This cable set includes:
95 meters ASKDP03-T system cable, digital
1 x bolted connection Ex-d
1 x bolted connection Ex-e
5 ml Loctite 243 screw locking
1 x CAT6 RJ45 industrial plug
1 x documentation
Tab. 5-3 Available cable kits
5.3.5 Fusing
PoE power supply requires no fuses.
The power supply fusing depends on the cable cross-section and length.
Attention!
The protection recommendation for fusing relates to 40W@24VDC at
100 meters 1.5 mm2
Attention!
When the heating switches on, there are high current peaks! Use slow-
blow fuses.
Attention!
Please pay attention to the national and international regulations re-
garding selectivity and line protection.
Potential/
Wire no.
Colour
(IEC60757)
Conductor
Voltage
Maximum power consump-
tion/fusing:
L+ / 1
BK
1.5mm2,
stranded wire
+24 V DC
40 W of continuous power
Fine-wire fuse
(L+) 4000 mA -T- slow-blow
(high inrush load!)
L- / 2
BU
1.5mm2,
stranded wire
0 V DC / GND
PE
YE/GN
1.5mm2,
stranded wire
PE
Tab. 5-4 Recommendation for fusing

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5.3.6 Plug assignment (RJ45)
The data transfer of the ExCam XF Q1785 series uses a 100 Mbit/s Ethernet connection
(100BASE-TX).
If the cable termination uses a plug, the latter should be plugged into the RJ45 PoE slot
of the network device (PSE). Prior to connecting it to the camera, the network device
(PSE) can already be supplied with power, hence there is no „power ON“ priority which
has to be observed.
Attention!
Use appropriate RJ45 plugs! Check the cable shielding, cross-section
and the outside diameter!
Attention!
It is imperative to ensure a correct routing of the individual wires
according to the EIA/TIA-568B"
Attention!
Finally, check your network installation by per Class-D Link Test.
Detailed instructions on how to connect an RJ45 plug are available in our video tutorial:
“SAMCON 03 Mounting and installing the RJ45 jack to SAMCON cables”
https://go.samcon.eu/v03
Fig. 5-10 Plug assignment, RJ45
Pass the shield through - up to the shield terminal!