Samsung CE1150R User manual

SRSC
MICROWAVE OVEN CONTENTS
MICROWAVE OVEN
1. Precaution
2. Specifications
3. Operating Instructions
4. Disassembly and Reassembly
5. Alignment and Adjustments
6. Troubleshooting
7. Exploded Views and Parts List
8. PCB Diagrams
9. Schematic Diagrams
Manual
CE1150R
CE1150R(SILVER)

ELECTRONICS
ThisServiceManualisapropertyof Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.
©Samsung Electronics Co., Ltd. December 2003
PrintedinKorea
Code No. : DE68-03317A

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3. Operating Instructions
3-1 Control Panel
3-2 Features & External Views
Door Ventilation Holes Light Safety Interlock Holes
Guide Roller
Coupler
Grill Rack
Glass Plate
Door Latches
Control Panel
522mm
355mm
312mm
234mm
539mm

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3. Operating Instructions
3-1 Control Panel
3-2 Features & External Views
Door Ventilation Holes Light Safety Interlock Holes
Guide Roller
Coupler
Grill Rack
Glass Plate
Door Latches
Control Panel
522mm
355mm
312mm
234mm
539mm

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4. Disassembly and Reassembly
4-1 Replacement of Magnetron, Motor Assembly and Lamp
Remove the magnetron including the shield case,
permanent magnet, choke coils and capacitors (all
of which are contained in one assembly).
1. Disconnect all lead wires from the magnetron
and lamp.
2. Remove the bracket mounting.
3. Remove the magnetron supporter.
4. Remove the air cover.
5. Remove screws securing the magnetron to the
wave guide.
6. Take out the magnetron very carefully.
7. Remove screws from the back panel.
8. Take out the fan motor.
9. Remove the oven lamp by rotating to pull out from
hole of air cover.
NOTE1: When removing the magnetron, make sure that its antenna does not hit any adjacent parts, or it
may be damaged.
NOTE2: When replacing the magnetron, be sure to remount the magnetron gasket inthe correct position and
make sure the gasket is in good condition.
4-2 Replacement of High Voltage Transformer
1. Discharge the high voltage capacitor.
2. Disconnect all the leads.
3. Remove the mounting bolts.
4. Reconnect the leads correctly and firmly.
PRECAUTION
Servicemen should remove their watches
whenever
working close to or replacing the magnetron.
PRECAUTION
There exists HIGH VOLTAGE ELECTRICITY with
high current capabilities in the circuits of the
HIGH VOLTAGE TRANSFORMER secondary
and filament terminals. It is extremely dangerous
to work on or near these circuits with the oven
energized.
DO NOT measure the voltage in the high voltage
circuit including filament voltage of magnetron.

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4-3 Replacement of Door Assembly
4-3-1 Removal of Door Assembly
Remove hex bolts securing the upper hinge and
lower hinge. Then remove the door assembly.
4-3-2 Removal of Door "C"
Insert flat screwdriver into the gap between Door
"E" and Door "C" to remove Door "C". Be careful
when handling Door "C" because it is fragile.
4-3-3 Removal of Door "E"
Following the procedure as shown in the figure,
insert and bend a thin metal plate between Door
"E" and Door "A" until you hear the 'tick' sound.
1. Insertion depth of the thin metal plate should be
0.5mm or lesU
4-3-4 Removal of Key Door & Spring
Remove pin hinge from Door "E"
Detach spring from Door "E" and key door.
Door "E"

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4-3-5 Reassembly Test
1. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the
oven face plate by moving the upper hinge and lower hinge in the direction necessary for proper
alignment.
2. Adjust so that the door has no play between the inner door surface and oven front surface. If the door
assembly is not mounted properly, microwave energy may leak from the space between the door and oven.
3. Do microwave leakage test.
4-4 Replacement of Fuse
1. Disconnect the oven from the power source.
2. When 15A fuse blows out by the operation of interlock monitor switch failure, replace the primary interlock
switch, door sensing switch, monitor switch and power relay.
3. When the above three switches operate properly, check if any other part such as the control circuit board,
blower motor or high voltage transformer is defective.
4-5 Replacement of Drive Motor
1. Take out the glass tray, guide roller and coupler
from cavity.
2. Turn the oven upside down to replace the drive motor.
3. Remove a screw securing the drive motor cover.
4. Disconnect all the lead wires from the drive motor.
5. Remove screws securing the drive motor to the cavity.
6. Remove the drive motor.
7. When replacing the drive motor, be sure to
remount it in the correct position.
8. Connect all the leads to the drive motor.
9. Screw the drive motor cover to the base plate
with a screw driver.
After replacement of defective component parts of the door, reassemble it and follow the instructions
below for proper installation and adjustment so as to prevent an excessive microwave leakage.

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4-6 Replacement of Control Circuit Board
4-6-1 Removal of Control Box Assembly
1. Be sure to ground any static electric charge in
your body and never touch the control circuit.
2. Disconnect the connectors from the control
circuit board.
3. Remove screws securing the control box
assembly.
4. Remove the screw securing the ground tail of
the keyboard.
4-6-2 Removal of Ass'y P.C.B Assembly
1. Remove screws securing the control circuit
board.
2. Lift up the control circuit board from the Ass'y
control box.
SCREW
S
ASSY PCB
SCREW
S
ASSY PCB
Screw
Control Box

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5. Alignment and Adjustments
5-1 High Voltage Transformer
1. Remove connectors from the transformer terminals
and check continuity.
2. Normal resistance readings are as follows:
(Room temperature = 20°C)
5-2 Low Voltage Transformer
1. The low voltage transformer is located on the
Assy base plate.
2. Remove the low voltage transformer from the
Assy base plate and check continuity.
3. Normal resistor reading is shown in the table.
5-3 Magnetron
1. Continuity checks can indicate only an open
filament or a shorted magnetron. To diagnose an
open filament or shorted magnetron :
2. Isolate the magnetron from the circuit by
disconnecting its leads.
3. A continuity check across the magnetron filament
terminals should indicate one ohm or less.
4. A continuity check between each filament terminal
and magnetron case should read open.
PRECAUTION
1. High voltage is present at the high voltage terminals during any cook cycle.
2. It is neither necessary nor advisable to attempt measurement of the high voltage.
3. Before touching any oven components or wiring, always unplug the oven from its power source and
discharge the high voltage capacitor.
Terminals Resistance
1~2(Input)
3~4(Output)
5~6(Output)
290Ω.
4.0Ω..
1.0Ω.
Secondary
Filament
Primary
Approx. 137˟
Approx. 0˟
Approx. 1.594˟

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5-4 High Voltage Capacitor
1. Check continuity of the capacitor with the meter set at the highest resistance scale.
2. Once the capacitor is charged, a normal capacitor shows continuity for a short time, and then indicates 9Mഐ.
3. A shorted capacitor will show continuous continuity.
4. An open capacitor will show constant 9Mഐ.
5. Resistance between each terminal and chassis should read infinite.
5-5 High Voltage Diode
1. Isolate the diode from the circuit by disconnecting its leads.
2. With the ohm-meter set at the highest resistance scale, measure across the diode terminals. Reverse the
meter leads and read the resistance. A meter with 6V, 9V or higher voltage batteries should be used to
check the front-to back resistance of the diode (otherwise an infinite resistance may be read in both
directions). The resistance of a normal diode will be infinite in one direction and several hundred Kഐin the
other direction.
5-6 Main Relay and Power Control Relay
1. The relays are located on the PCB Ass'y. Isolate them from the main circuit by disconnecting the leads.
2. Operate the microwave oven with a water load in the oven. Set the power level set to high.
3. Check continuity between terminals of the relays after the start pad is pressed.
5-7 Adjustment of Primary Switch, Door Sensing Switch and Monitor Switch
1. When mounting Primary switch and Interlock
Monitor switch to Latch Body, consult the figure.
2. No specific adjustment during installation of
Primary switch and Monitor switch to the latch
body is necessary.
3. When mounting the Latch Body to the oven
assembly, adjust the Latch Body by moving it so
that the oven door will not have any play in it.
Check for play in the door by pulling the door
assembly. Make sure that the latch keys move
smoothly after adjustment is completed.
Completely tighten the screws holding the Latch
Body to the oven assembly.
4. Reconnect to Monitor switch and check the
continuity of the monitor circuit and all latch
switches again by following the components test
procedures.
5. Confirm that the gap between the switch
housing and the switch actuator is no more than
0.5mm when door is closed.
6. Interlock Switch Replacement - When
replacing faulty switches, be sure switch mounting
tabs are not bent, broken or otherwise deficient in
their ability to secure the switches in place.
Precaution
For continued protection against radiation hazard, replace parts in accordance with the wiring diagram and be sure to
use the correct part number for the following switches: Primary and secondary interlock switches, and the interlock
monitor switch (replace all together). Then follow the adjustment procedures below. After repair and adjustment, be
sure to check the continuity of all interlock switches and the interlock monitor switch.
Door Open Door Closed
Primary switch
Monitor switch(COM-NC)
Door Sensing S/W
∞
0
∞
0
∞
0
Body Latch
Door Sensing Switch
(Primary Interlock)
Interlock Monitor
Switch
Lever Switch(B)
Secondary
Interlock Switch
Lever Switch(A)