Samsung SP53J5HFX/RAD User manual

PROJECTION TV RECEIVER
Chassis : J51A(REV. 1)
Model : SP43J5HFX/SED
SP43J5HFX/RAD
SP53J5HFX/RAD
SP61J5HFX/RAD
PROJECTION TV RECEIVER CONTENTS
Precautions
Reference Information
Specifications
Alignment and Adjustments
Troubleshooting
Exploded View and Parts List
Electrical Parts List
Block Diagrams
Wiring Diagram
Schematic Diagrams
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Alignment and Adjustments
Samsung Electronics 4-1
4. Alignment and Adjustments
4-1 When entering the service mode:
1. Turn on the TV and then select “STANDARD”on the picture adjustment mode.
2. Turn off the TV (STAND-BY).
3. Enter the service mode by pressing the remote control keys in the following sequence :
DISPLAY→ΜΕΝU→MUTE →Power On
Note : If necessary, re-do steps 1~3.
Initial display when the service mode is switched.
SERVICE MODE
GEOMETRICS
PICTURE
PICTURE2
PIP
OPTIONS
RESET
1. When a RF signal is received
MAIN MENU
ZOOM
COMPRESS
FREEZE
SET UP
RESET
EXIT
2. When the PC mode is received
(Press to )
F.MENU

Alignment and Adjustments
4-2 Samsung Electronics
MAIN MENU MENU DISPLAY
CH UP/DOWN Select item by moving cursor
VOL UP/DOWN Decrease or increase the adjustment values
3. Service Mode Control Keys
Note : The PC mode can be switched to the service mode by pressing the F.Mode Key (only
on the factory remote control).

Alignment and Adjustments
Samsung Electronics 4-3
ITEM FUNCTION INITIAL VALUE ITEM FUNCTION INITIAL VALUE
PAL (43”)
VS
VA
VL
VSC
HS
HA
PPH
PAM
UPC
V-SHIFT
V-SIZE
V-LINEAR
V-S-COLOR
H-SHIFT
H-SIZE
PIN-PHASE
PIN-AMP
UP-CORR
GEOMETRIC(PAL/NTSC)
PICTURE
PICTURE2
SBR
RDR
GDR
BDR
RCT
GCT
SHC
R-R
R-B
G-R
G-B
SCN
SCR
HWD
HTM
SHP
SUB-BRIGHT
R-DRIVE
G-DRIVE
B-DRIVE
R-CUT OFF
G-CUT OFF
SUB-HUE
R-Y AXIS R-Y
R-Y AXIS R-Y
R-Y AXIS R-Y
R-Y AXIS R-Y
SUB-CONTRAST
SUB-COLOR
HSYNC WIDTH
HSYNC-TIME-MASK
SUB-SHARPNESS
106/124
60/76(Variable)
114
104
73/77
78/86(Variable)
143/180
70
128
20(Variable)
22(Variable)
31
37(Variable)
9(Variable)
31
7
3
7
15
2
7(Variable)
15
1
1
3
LOC
HEH
VE
VAN
VBO
HSP
--
--
--
LO-CORR
H-EHT
V-EHT
V-ANGLE
V-BOW
H-SYNC-PHASE
128
0
0
124
128
138
0
0
0
BCT
GAM
ABM
ATH
PYD
SYD
B-CUT OFF
GAMMA LEVEL
ABL MODE
ABL Threshold
PAL/NT Y/C DELAY
SECAM Y/C DELAY
31(Variable)
12
1
1
10
10
SFO
LTI
CTI
POV
VML
VMD
DCT
DNP
BPF
HPF
SHARPNESS-FO
LUMINANCE
CHROMINANCE
PRE-OVERSHOOT
VM-LEVEL
VM-DELAY
DC-TRAN
AUTO PEDESTAL
BAND PASS FILTER
HIGH PASS FILTER
2
2
1
3
2
3
3
3
12
10
PIP
PCN
PHP
PVP
CONTRAST
POS-HOR
POS-VER
8(Variable)
55(Variable)
27(Variable)
OPTION
LANGUAGE
TTX
LNA OFF, WEST/ARABIC, EAST/FARSI
ON,OFF PC SCART2
THAI
ON, OFF
OFF, TV OUT, MONITOR OUT
ON, OFF
MULTI-12
MidEast
Asia
Russia
M. Europe
Eng, Arab, French, Thai, Russian, Croatian, Polish, Turkish, Hungaran, Iran, Pakistan, Hindi
Eng, Arab, French, Turkish, Iran, Pakistan
Eng, Thai, Hindi
Eng, Russia
Eng, Croatian, Polish, Hungaran

Alignment and Adjustments
4-4 Samsung Electronics
ITEM FUNCTION INITIAL VALUE ITEM FUNCTION INITIAL VALUE
PAL (53”)
VS
VA
VL
VSC
HS
HA
PPH
PAM
UPC
V-SHIFT
V-SIZE
V-LINEAR
V-S-COLOR
H-SHIFT
H-SIZE
PIN-PHASE
PIN-AMP
UP-CORR
GEOMETRIC(PAL/NTSC)
PICTURE
PICTURE2
SBR
RDR
GDR
BDR
RCT
GCT
SHC
R-R
R-B
G-R
G-B
SCN
SCR
HWD
HTM
SHP
SUB-BRIGHT
R-DRIVE
G-DRIVE
B-DRIVE
R-CUT OFF
G-CUT OFF
SUB-HUE
R-Y AXIS R-Y
R-Y AXIS R-Y
R-Y AXIS R-Y
R-Y AXIS R-Y
SUB-CONTRAST
SUB-COLOR
HSYNC WIDTH
HSYNC-TIME-MASK
SUB-SHARPNESS
106/124
72/83(Variable)
114
104
73/77
79/86(Variable)
143/180
70
128
19(Variable)
15(Variable)
31
29(Variable)
17(Variable)
31
7
3
7
15
2
13(Variable)
15
1
1
3
LOC
HEH
VE
VAN
VBO
HSP
--
--
--
LO-CORR
H-EHT
V-EHT
V-ANGLE
V-BOW
H-SYNC-PHASE
128
0
0
124
128
138
0
0
0
BCT
GAM
ABM
ATH
PYD
SYD
B-CUT OFF
GAMMA LEVEL
ABL MODE
ABL THRESHOLD
PAL/NT Y/C DELAY
SECAM Y/C DELAY
28(Variable)
12
1
1
10
10
SFO
STI
CTI
POV
VML
VMD
DCT
DNP
BPF
HPF
SHARPNESS-FO
LUMINANCE
CHROMINANCE
PRE-OVERSHOOT
VM-LEVEL
VM-DELAY
DC-TRAN
AUTO PEDESTAL
BAND PASS FILTER
HIGH PASS FILTER
2
2
1
3
2
3
3
3
12
10
PIP
PCN
PHP
PVP
CONTRAST
POS-HOR
POS-VER
8(Variable)
55(Variable)
27(Variable)
OPTION
LANGUAGE
TTX
LNA OFF, WEST/ARABIC, EAST/FARSI
ON,OFF PC SCART2
THAI
ON, OFF
OFF, TV OUT, MONITOR OUT
ON, OFF
MULTI-12
MidEast
Asia
Russia
M. Europe
Eng, Arab, French, Thai, Russian, Croatian, Polish, Turkish, Hungaran, Iran, Pakistan, Hindi
Eng, Arab, French, Turkish, Iran, Pakistan
Eng, Thai, Hindi
Eng, Russia
Eng, Croatian, Polish, Hungaran

Alignment and Adjustments
Samsung Electronics 4-5
ITEM FUNCTION INITIAL VALUE ITEM FUNCTION INITIAL VALUE
PAL (61”)
VS
VA
VL
VSC
HS
HA
PPH
PAM
UPC
V-SHIFT
V-SIZE
V-LINEAR
V-S-COLOR
H-SHIFT
H-SIZE
PIN-PHASE
PIN-AMP
UP-CORR
GEOMETRIC(PAL/NTSC)
PICTURE
PICTURE2
SBR
RDR
GDR
BDR
RCT
GCT
SHC
R-R
R-B
G-R
G-B
SCN
SCR
HWD
HTM
SHP
SUB-BRIGHT
R-DRIVE
G-DRIVE
B-DRIVE
R-CUT OFF
G-CUT OFF
SUB-HUE
R-Y AXIS R-Y
R-Y AXIS R-Y
R-Y AXIS R-Y
R-Y AXIS R-Y
SUB-CONTRAST
SUB-COLOR
HSYNC WIDTH
HSYNC-TIME-MASK
SUB-SHARPNESS
106/124
90/94(Variable)
114
104
73/77
62/74(Variable)
143/180
70
128
25(Variable)
8(Variable)
31
32(Variable)
16(Variable)
31
7
3
7
15
2
13(Variable)
15
1
1
3
LOC
HEH
VE
VAN
VBO
HSP
--
--
--
LO-CORR
H-EHT
V-EHT
V-ANGLE
V-BOW
H-SYNC-PHASE
128
0
0
124
128
138
0
0
0
BCT
GAM
ABM
ATH
PYD
SYD
B-CUT OFF
GAMMA LEVEL
ABL MODE
ABL Threshold
PAL/NT Y/C DELAY
SECAM Y/C DELAY
23(Variable)
12
1
1
10
10
SFO
STI
CTI
POV
VML
VMD
DCT
DNP
BPF
HPF
SHARPNESS-FO
LUMINANCE
CHROMINANCE
PRE-OVERSHOOT
VM-LEVEL
VM-DELAY
DC-TRAN
AUTO PEDESTAL
BAND PASS FILTER
HIGH PASS FILTER
2
2
1
3
2
3
3
3
12
10
PIP
PCN
PHP
PVP
CONTRAST
POS-HOR
POS-VER
8(Variable)
55(Variable)
27(Variable)
OPTION
LANGUAGE
TTX
LNA OFF, WEST/ARABIC, EAST/FARSI
ON,OFF PC SCART2
THAI
ON, OFF
OFF, TV OUT, MONITOR OUT
ON, OFF
MULTI-12
MidEast
Asia
Russia
M. Europe
Eng, Arab, French, Thai, Russian, Croatian, Polish, Turkish, Hungaran, Iran, Pakistan, Hindi
Eng, Arab, French, Turkish, Iran, Pakistan
Eng, Thai, Hindi
Eng, Russia
Eng, Croatian, Polish, Hungaran

Alignment and Adjustments
4-6 Samsung Electronics
4-2 Screen Change (When adjusting I2C Bus Geometric items)
8 PIN PHASE
10 V BOW
5 V ANGLE
4PIN AMP
2 V LINEARITY
6 V SIZE
3 H SIZE
9 H SHIFT
7 V - S - CORRECTION
1 V SHIFT

Alignment and Adjustments
Samsung Electronics 4-7
4-3 Beam Alignment
PRECAUTION
1. Input a crosshatch and dot pattern.
2. Select the “STANDARD” video mode.
3. Warm up the TV for at least 10 minutes.
4. Connect an audio oscillator to the pin jig between GT401~GT402 (located on the deflection
PCB) and GND.
5. Determine the ZERO-magnet area (using the beam-alignment CY)
6. Check the squarewave at the point where the focus is misaligned (Use an audio oscillator).
ADJUSTMENT
1. Cover the Red and Blue lenses.
2. Adjust the Green lens as shown in the figures below
3. Adjust the G-Focus until any light around the core disappears.
4. Cover the Green and Blue lenses.
5. Adjust the Red lens using the same method as with the Green lens.
6. Note: The Blue lens is not adjusted because its focus varies little (VM-coil is installed).
7. After the adjustments are completed, disconnect the jig pin connector.
(Creation of CPM Zero Magnet) (Creation of the 2-pole/4-pole zero magnets)
G-FOCUS CORE
(Varying G-Focus Pack) Varying the 2-pole of VM
(Positioning the Core in the Center)
Varying the 4-pole of VM
CORE
G-FOCUS
(When VM 2-Pole Adjustment is completed) (Adjust until the light around
the core becomes a circle)

Alignment and Adjustments
4-8 Samsung Electronics
4-4 Other Adjustments
4-4-1 Screen Adjustment
1. Warm up the TV for at least 30 minutes.
2. Turn to the Video Mode (No Signal) using a
remote-control.
3. Connect an oscilloscope to RK,GK,BK.
4. Adjust the VR (VR501, VR531, VR561) screen
so that RK, GK, BK pulse is 20Vp-p each.
(Turn the R,G,B VR screen fully
counterclockwise in the area of each flyback
line.)
4-4-2 White Balance Adjustment
1. Select the “STANDARD” video mode.
2. Input 100% white pattern.
3. In the stand-by mode, press the remote-control
keys in the following sequence:
DISPLAY→ΜΕΝU→MUTE →Power On
4. Warm up the TV for at least 30 minutes.
5. Input a 10-step signal.
6. R-cut off, B-cut off, and G-cut off by pressing
the Volume +/- keys.
7. Adjust the low light with viewing the dark
side of the screen.
8. Select R-drive, G-drive, and B-drive by
pressing the Volume +/- keys.
9. Adjust the high light with viewing the light
side of the screen.
10. If necessary, redo adjustments 6~9.
11. Press the Menu key to exit.
4-4-3 Sub-Brightness Adjustment
1. Input a sub-brightness adjustment signal.
(TOSHIBA PATTERN)
2. In the stand-by mode, press the remote-control
keys in the following sequence :
DISPLAY→ΜΕΝU→MUTE →Power On
3. Select SBT by pressing the Volume +/- keys.
4. Adjust so that the 7th step on the right side of
the screen is not seen (Use the Volume +/-
keys).
5. Press the Menu key to exit.
4-4-4 High Voltage (31KV) Check
PRECAUTION
1. Input a lion head pattern.
2. Select “STANDARD” video mode.
3. Warm up the TV for at least 10 minutes.
4. Use a 1000:1 probe.
ADJUSTMENT
1. Connect the (+) terminal of the 1000:1 probe to
the high voltage distributor and the (-)
terminal to GND (located on the deflection
board).
2. Adjust VR471 (located on the deflection board)
so that the digital meter indicates
DC 31V ±0.1V.

Alignment and Adjustments
Samsung Electronics 4-9
4-4-5 F.S. (Fail Safe) Circuit Check
Note : The F.S. Circuit check must be performed
after servicing.
1. Turn on the TV.
2. Select the “STANDARD” video mode.
3. Short GT18, GT17 (located on the
Convergence PCB). Then, both sound and
picture disappear. (Note: Even if the shorted
terminals are removed, both sound and
picture do not appear. This proves the F.S.
circuit is working. )
4. To restore both sound and picture, turn off the
TV and reset it after about 30 seconds.
4-4-6 Static Focus Adjustment
PRECAUTION
1. Select the “STANDARD” video mode.
2. Input a crosshatch pattern.
3. Cover the lenses that are not being adjusted.
4. Connect a convergence jig and read data.
5. Adjust the lens for best focus.
(See Fig, 4-1, next page)
STATIC FOCUS (CONTINUED)
Vary the focus pack VR (Red, Blue) on the
front cabinet. Adjust the TV for best possible
focus around the center of the crosshatch
pattern, without losing overall screen balance.
Figure Crosshatch Pattern
Examine these points together.
4-4-7 Lens Focus Adjustment
PRECAUTIONS
1. Do this adjustment after the static focus
adjustment and the tilt adjustment.
2. Select the “STANDARD” video mode.
(Contrast:64, Brightness:32)
3. Input a crosshatch pattern.
ADJUSTMENT
1. Loosen the lens screws.
2. Cover the two lenses that are not being
adjusted.
3. Adjust the lens, observing the color aberration
vertically and horizontally within 3 blocks of
the center of the crosshatch pattern.
4. When the lens is turned clockwise, the color
aberration will change as follows:
Lens Color Aberration Change
R Orange - Crimson
G Blue - Red
B Purple - Green
5. Green lens adjustment:
Set the lens at the point where Blue just
changes to Red. If the color aberration is
irregular throughout the picture screen, adjust
the lens to show Red color aberration
(approximately 1~3 mm area) within a 3-block
grid around the horizontal center-line. If the
color aberration is irregular, adjust the lens as
shown in the diagram below. (Accurate
alignment of Green is important for overall
color quality.)
6. Red lens adjustment
Set the Red lens at the point where Orange
becomes Crimson.
7. Blue lens adjustment
Set the Blue lens at the point where Purple
becomes Green.
P
L1 L2
RED ABERRATION BLUE ABERRATION
L1, L2 <P
_
Fig. 4-1 Crosshatch Pattern.
Fig. 4-2 Color Aberration
Examine these points together

Alignment and Adjustments
4-10 Samsung Electronics
4-5 Screen-Jig
43J5 Screen Size : X 873, Y 655
16.34mm 70.03mm
41.68mm
95.27mm
16.34mm
41.68mm
*
(X:374=7 2+30 12, Y:220=14 2+32 6)
*
*
*
4-5-1 43J5 Convergence Jig Spec
53J5 Screen Size : X 1087,Y817
20.34mm 87.19mm 20.34mm
51.99mm
18.84mm
51.99mm
1
(X:374=7 2+30 12, Y:220=14 2+32 6)
** **
4-5-2 53J5 Convergence Jig Spec

Alignment and Adjustments
Samsung Electronics 4-11
61J5 Screen Size : X 1253,Y 943
23.45mm 10 .51mm 23.45mm
60.01mm
37.16mm
60.01mm
1
(X:374=7 2+30 12, Y:220=14 2+32 6)
** **
0
4-5-3 61J5 Convergence Jig Spec

Alignment and Adjustments
4-12 Samsung Electronics
4-6 Remote Control for Servicing (Convergence Mode)
FACTORY CONV. ESCAPE R/B
3SPEED F.MENU
Factory Data Select Button
Last Data Save Button
Convergence Pattern Left Move Button
Save Button
G-Select
B-Select
B-Mute
G-Mute
Move Cursor Forward
Convergence Data
Increase, decrease button
Convergence Data Zero Button
Test/Normal
Line Shift
R-Select
Exit Button
R-Mute
Move Cursor Reverse
Convergence Picture
Move Button
Operation of remote
control may be affected
by bright artificial light
near to the TV set.
Convergence Pattern Right Move Button
Data Shift Button
(After PAL Adjustments are
Completed, Press to transmit
data to the NTSC mode)
H/V Direction Select Button

Alignment and Adjustments
Samsung Electronics 4-13
4-6-1 KEY Function
1. R-SELECT
Press to select RED color.
2. G-SELECT
Press to select GREEN color.
3. B-SELECT
Press to select BLUE color.
4. R-MUTE
Press to mute RED color.
5. G-MUTE
Press to mute GREEN color.
6. B-MUTE
Press to mute BLUE color.
7. CANCEL KEY
Press to revert to the previous data during the Convergence
Adjustment.
8. TEST/NORMAL
Press to check TV mode in the Convergence Mode.
9. LINE SHIFT
Press to move a line up/down or left/right.
10. FACTORY DATA SELECT BUTTON
Press to call the factory default values.
11. H/V DIRECTION SELECT BUTTON
Press to switch the cursor direction horizontally or vertically.
/
/
MENU
-/--

Alignment and Adjustments
4-14 Samsung Electronics
12. SAVE BUTTON
After the Convergence adjustments are completed, press to save data.
13. EXIT BUTTON
After the Convergence Adjustments are completed, press to exit to TV mode.
14. MOVE CURSOR FORWARD
Press to move the cursor right or down.
15. MOVE CURSOR REVERSE
Press to move the cursor left or up.
16. CONVERGENCE PICTURE MOVE BUTTON
17. CONVERGENCE PATTERN MOVE BUTTON
Press to move the convergence pattern left ( ) or right ( ) .
18. CONVERGENCE DATA ZERO BUTTON
Press to zero the convergence correction data.
19. DATA SHIFT BUTTON
Press to transmit data (PAL mode / NTSC mode).
ROTATE

Alignment and Adjustments
Samsung Electronics 4-15
1. Warm up the TV for at least 30 minutes.
2. Input a PAL Signal. (Use an antenna or AV source.)
Make sure that both deflection and convergence yokes are
properly adjusted so that the center of Green, Red, Blue pattern
is aligned on the center of screen jig.
3. Enter the Convergence Mode by pressing the remote control keys in the following sequence:
If OSD is displayed as shown in figure below, press the key to exit.
Then, redo step 3 to enter the Convergence Mode.
After entering the Convergence Mode, Stand by for about five seconds before
doing the adjustments.
NOTE
NOTE
S.STD
R/B
4-7 Convergence Adjustment

Alignment and Adjustments
4-16 Samsung Electronics
4. To adjust GREEN, first press the and the keys, and then press the key.
5. The key moves the cursor right, and the key moves the cursor left.
-/--
/
-/--
/

Alignment and Adjustments
Samsung Electronics 4-17
The key moves the cursor horizontally or vertically.
NOTE When the key is pressed once again, the cursor moves horizontally.
MENU
MENU

Alignment and Adjustments
4-18 Samsung Electronics
7. Use the key for overall balance.
8. After the Line Shift is cancelled by pressing the key, use the Channel
and Volume keys (Up/Down) to make big adjustments.
9. After the green convergence adjustments are completed, press the key to
save the data.

Alignment and Adjustments
Samsung Electronics 4-19
10. Superimpose the Red and Green colors by pressing the and
the keys.
11. To adjust RED, redo steps5~8.
When the cursor moves vertically
12. To superimpose the blue and green colors, press (1) the key for
R-Mute, (2) the key to cancel the B-Mute, and (3) the key
for B-select.
13. To adjust BLUE, redo steps 5 ~ 8, 12.
14. If any color is not properly adjusted when displaying the red, blue and
green colors, readjust the color.
MENU
-/--
/