SANLI Bumble Bee Jnr BBJ300 User manual

PAGE 1
INSTRUCTION MANUAL
CONSUMER
HELPLINE
1800 466 068
PLEASE READ THE INSTRUCTIONS IN THIS MANUAL BEFORE OPERATION.
LAWN MOWER
BBJ300

PAGE 2
INSTRUCTION MANUAL
BBJ300 LAWN MOWER
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1.
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7.
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4.
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2.
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8.
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9.
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5.
×2
3.
×4
6.
1. Petrol Engine Mower
4. Grass Catcher
7. Spark Plug Socket 21mm
2. Instruction Manual
5. Spanner
8. Cable Clip
3. Handle Knobs and Bolts
6. Bolt and Nut Assembly
9. Spring Cord Guide
What you get with your mower

PAGE 3
1. Flat Handle 2. Throttle Control Lever 3. Rear Flap
4. Fuel Tank
2
3
10
11
12
4
6
7
8
9
5
1
WWW.SANLI.COM.AU
5. Air Filter 6. Spark Plug
8. Oil Sump 9. Height Adjustment Lever
10. Grass Catcher 11. Lower Loop Handle 12.Spring Cord Guide

PAGE 4
Remove and ensure you have all the parts
required for assembly (see page 2 for reference)
Parts required:
4 x Round cap nuts
and 4 cm length bolts
1. LOWER HANDLE BAR ASSEMBLY
2
3
4
1.
1. Lower Handle Bar Assembly
Attach lower handle bar bolts. Take the
2a. Locate the Starter Cord
Pull the starter cord up to the spring
and hold the cord at the lower side
ofthe spring. Rotate the string clockwise
around the spring.
INSTRUCTION MANUAL
INSTR UAL
INSTRUCTION MANUAL

PAGE 5
4. 5.
6.
2b. Upper Handle Assembly
Fit the right side Handle Knobs and
Bolts.
When assembling, please take care to
place cable above lower loop handle.
3. Fit the Cable Clip
Push the cable Clip into place.
4. Attach the Grass Catcher
Lift the Rear Flap with one hand.
ASSEMBLY GUIDELINES
LAWN MOWER BBJ300
5. Attach the Grass Catcher
Lower the Grass Catcher hook onto
bar.
6. Machine is now assembled.
3.
2. UPPER HANDLE ASSEMBLY
2
3
4
2
3
4
2a. 2b.
Parts required:
2 x Handle Knobs
2 x 8 cm length Bolts
1 x Spring Cord Guide

PAGE 6
INSTRUCTION MANUAL
BEFORE YOU BEGIN
WARNING! The following procedures must be carried out before you start the engine of your lawnmower.
FILL OIL SUMP WITH 400ml of
SAE 30 Oil
FILL FUEL TANK WITH
PREMIUM PETROL (NO E10
PETROL)
!
MAXMIN
Filling oil sump with oil
You have to add 400ml oil
before starting the engine for
the first time.
1. Firstly, remove the warning
label from under the dipstick,
then remove the dipstick and
slowly pour 400ml of SAE30
engine oil into the engine via
the oil ller (Fig. 1). Replace the
dipstick and tighten.
2. Before you use the mower each
time, check the oil level (Fig. 2) and
if necessary top up with SAE30
engine oil. To check the oil level,
unscrew the yellow dipstick, wipe
with a rag and dip into the oil ller
(do not screw back in place),
remove the dipstick again and
check the level.
3. The oil level must be between
the min and max marks on the
dipstick (Fig. 3). Replace the
dipstick and screw into place.
Fill Fuel tank with min 95 octane
premium unleaded petrol (Do not
use Ethanol petrol ie. E10).
Petrol is highly ammable so
extreme caution must be taken
when handling it. Always store
petrol in approved containers and
you must ensure that you use fresh
petrol that is less than 4-6 weeks
old. Do not mix oil with petrol.
4. To put petrol in the fuel tank,
rstly remove the warning label
from under the petrol cap.
It’s best to ll the tank using
a clean funnel, but never ll it
completely (Fig. 4). Instead,
leave at least 13mm from
the bottom of the ller neck to
allow for expansion. Ensure that
you securely tighten the petrol
cap after lling. (Funnel & Fuel
not supplied).
BEFORE YOU BEGIN/START THE ENGINE
LAWN MOWER BBP400
Fig 1 Fig 2 Fig 4
Fig 3

P
PAGE 7
WARNING! The following procedures must be carried out before you start the engine of your lawnmower.
!
BEFORE YOU BEGIN/START THE ENGINE
LAWN MOWER BB
STARTING THE ENGINE
Push the red primer three times Fig .
nehwyrassecennuyllaususignimirP:etoN
restarting a warm engine.
Note: If you push the primer too many times,
excessive fuel will flood the carburetor and
the engine will be difficult to start.
Fig 5 Fig 6 Fig 7
3.
located on the handle to the
throttle control lever down to the
Firmly hold the top handle with
Starting the engine
5.
4.
F
.

PAGE 8
INSTRUCTION MANUAL
USING YOUR MOWER
Attach the Grass Catcher
The grass catcher attaches easily by
lifting the mower’s Rear Flap with one
hand (Fig. 8) and locking the Grass
Catcher into position (Fig. 9).
Cutting Height Adjustment
!WARNING! Turn mower off before
adjusting cutting height lever
For best results adjust the cutting
height of your mower to suit the
mowing conditions (Fig. 10). Do not
try to remove too much grass in one
pass.
Adjustment of the cutting height is
made centrally. Take hold of the cut
height adjustment lever, positioned
on the mower’s right hand rear wheel.
Move the lever outwards to release it
from its locating notch. Move
the lever towards the front of the
machine toincrease the cutting height
and towards the rear to reduce the
cutting height. Return the lever to the
locating notch to set the desired
cutting height.
Make sure the handle fits snugly and
securely into its serrated holder.
Mowing your Lawn
Start your mower (see: Starting the
engine). After mowing and emptying
the Grass Catcher ensure the engine is
turned off.
Cleaning your Mower
!WARNING! Turn mower off before cleaning
Regular cleaning after each use will
ensure better functioning of the mower
and reduce the risk of corrosion or
seizure.
the engine to cool then remove
accumulated grass clippings from and
around the engine with a brush. Clean
the grass collection bag annually with
a brush or gentle spray of water and
allow to dry.
Clean underneath regularly -
disconnect the spark plug cap and tilt
the mower backwards. Remove cut
grass from the cutting system with a
scraper and a brush.
Do not use a pressure washer or hot
water to clean the mower. Dry off the
machine before storing by leaving it
clear surface to prevent corrosion or
seizure.
Storing your Mower
!WARNING! Store your mower in a dry, well-
ventilated area, away from
Store your mower in a dry, well-
ventilated area, away from sparks or
heat sources. Disconnect the spark
plug cap. Avoid storing beneath a
tarpaulin or similar cover as it may
cause condensation resulting in
corrosion.
Transporting your Mower
Ensure the fuel tank is empty. Run
the engine until any remaining fuel is
consumed. Allow the engine to cool.
How to cut for best results
For best results cut your lawn in
alternative directions switching
direction each time you cut. Cut your
lawn at an equal and same height.
Slightly overlap your cutting lines.
Fig 8 Fig9
Fig11
Fig10

PAGE 9
Max 20°
HOT!
RUN
COLD
START
S
TOP
1. Before starting your mower inspect
it carefully to ensure that there are
no loose parts and that it is in good
working order.
2. Be sure of your footing.
Always walk, never run, when
operating the lawnmower.
3. Keep hands, feet and clothing away
from the mower’s moving parts.
Always wear appropriate footwear
(avoid sandals or open shoes).
4. Never put your hands or feet
underneath the chassis of the
lawnmower while the engine is
running.
5. Clear the area to be mowed of any
stones, sticks, wire and debris
before beginning. Always ensure
that you mow a safe distance away
from adults, children and animals.
6. Turn off the engine and disconnect
the spark plug cap before cleaning,
transporting or making
adjustments. Never leave the
mower unattended.
7.
after
use. Please ensure that you
securely tighten the petrol cap
14. Do not transport the
mower in a vehicle if there
is any petrol in the tank.
15. Be aware that the machine’s
of the lawnmower get very
hot during and right after use.
16. Turn off the engine before
emptying the grass-catcher and
before clearing any grass caught in
17. Store fuel and oil in a cool well-
ventilated place, away from direct
sunlight and gas cylinders or hot
water heater systems.
18. It is recommended that you wear
ear protection, safety goggles
and safety boots when using a
lawnmower.
19.To inspect the underside of your
mower, only tilt the lawnmower to
your right or back, when standing
behind it (this is the side where
otherwise oil may leak into
inappropriate areas of the engine.
Never tilt the lawnmower when
the engine is running.
20. All servicing and repair work
under warranty must be carried
out by an Authorised Dealer.
USING YOUR MOWER/SAFETY TIPS
LAWN MOWER 00
TIPS ON MOWER SAFETY
8. Mow across the face of slopes, not
up and down. Avoid mowing on
very steep slopes. We recommend
you avoid mowing when it is
raining, after nightfall or in poor
light conditions.
9. Do not operate the machine by
pulling it towards you as you risk
pulling it onto your feet. Instead,
always push and walk behind your
lawnmower.
10.
lawnmower indoors, or in a poorly
contain poisonous substances
and dangerous.
11. Do not alter engine governing
settings or over-rev the engine, as
can reduce engine life.
12.
the fuel tank, using the machine,
or when petrol is in the immediate
area. Never use or store the
mo
13. Always use fresh 95 octane
premium unleaded petrol that is
not more than 4-6 weeks old. Fill
the tank using a funnel, but never
or splashes before starting.
3/4 5 7
19128

PAGE 10
INSTRUCTION MANUAL
MAINTENANCE SCHEDULE
WARNING! The following procedures must be carried out before you start the engine of your lawnmower.
!
SUMMARY OF REGULAR MAINTENANCE
REQUIRED BY THE MOWER
Before each
mowing After 5 hours Every 25 hours or once a year
minimum before winter lay-up
Cutting system Check and verify
its condition
Sharpen and balance blade.
Replace worn or damaged blade.
Spark plug Check
Clean and check the clearance
of the electrodes. Replace if
necessary.
Air Filter Check Clean the lter. Replace if
necessary.
Oil Check the level Drain and
renew Drain and renew.
OUT
IN
Frequency
Components
Cutting System
Before and after each mowing
session, check that the blade, its
attachment bolts and drive shaft
are not damaged or excessively
worn. Never try to straighten a
bent blade. Replace a damaged,
worn or bent blade as soon as
possible. Use only genuine SANLI
parts or those approved by SANLI.
Excessive vibration when mowing
is a good indication of a problem
with the cutting system.
!WARNING!
Vibration from a bent or
damaged blade can cause
costly damage to the mower.
Working with an excessively
worn blade wastes fuel and
can lead to injury if the blade
becomes detached from the
machine.
Removing the blade
Wear appropriate protective
gloves to prevent possible
injury when handling the blade.
Disconnect the spark plug cap and
tilt the mower on its side with air
lter and carburettor side up.
Holding the blade rmly in one
hand, use a spanner or socket to
loosen the blade screw.
Sharpening the blade
For best mowing results, have the
edges sharpened and the blade
balanced at least once a year by a
specialist service dealer or agent.
Mounting the blade
Wear appropriate protective gloves
to prevent possible injury when
handling the blade. Disconnect the
spark plug cap and tilt the mower on
its side with air lter side up.
Check that all components (the
blade, key, blade holder, screws and
washers) are present, clean and in
good condition.
Position the blade on its support
with the cooling ns facing the
engine.
Tighten the screws connecting all of
the components. Make a nal visual
check that all parts are present and
aligned before tightening the xing
bolt very rmly with a wrench while
holding the blade tightly in one hand
(NB wear suitable gloves).
Spark Plug
Check the spark plug initially after
the rst ve hours of mower use.
Thereafter, maintenance of the spark
plug should take place every 25 hours.
Remove the spark plug cap (Fig.14)
using a rotary motion and then
remove the spark plug with the
wrench provided (Fig.15).
Clean off any carbon deposits using a
copper brush and check the electrode
gap with a feeler gauge (the gap should
be ≈ 0.7 mm). Replace and tighten the
serviced spark plug and replace the
cap.
If the spark plug is worn or damaged,
replace with a new spark plug of the
same or suitable type for the engine.
We recommend to use NGK BPR6ES
or Torch F6RTC for Sanli mowers.
If in doubt, contact your point of
purchase or local dealer.
LAWN MOWER BBP400
Fig14
Fig15

PAGE 11
MAX
MIN
Air Filter
will reduce the performance and
life of the engine while making it
harder to start. Regular checks
are therefore essential, especially
when using the mower in dusty
conditions. Check and clean the air
often if the engine is used in a dusty
environment.
cartridge. Clean the cartridge in a
small bowl of warm water containing
a few drops of washing-up liquid
until it is perfectly clean and free
from all traces of grease and dust.
water and then squeeze gently to
remove most of the water. Let it air
dry until it is completely dry.
Clean the cover and inside of the air
Note: Dispose of used engine oil carefully,
responsibly and in accordance with local or
national regulations
Changing the oil (use SAE30 oil)
of mower use. Thereafter, change
the oil after every 25 hours use
or at least once a year. Leave the
engine running outdoors for several
minutes to warm the oil and make it
!WARNING!
Parts of the engine will
become very hot and can
cause severe burns.
Remove the spark plug cap and
unscrew the oil level dipstick. Place
a suitable container beneath the
mower onto its side with the air
the oil to drain completely into the
container. Return the mower onto
with new oil.
WARNING!
Do not twist the foam cartridge to
clean it as this could cause damage.
If your mower is not serviced
correctly, you could reduce your
mower’s ability to operate and void
warranty.
BASIC MAINTENANCE
LAWN MOWER 00
MAX
MIN
Fig16 Fig17 Fig18
Apply a uniform layer of oil to the
brush (you can use clean engine oil
into its housing and replace
component is in place and properly
damaged or is very dirty, replace it
using a genuine part.
Checking the oil level
level surface. Unscrew the oil level
dipstick (Fig.17) and wipe dry.
Insert the dipstick until it reaches
in. Remove the dipstick and check
the oil level holding the dipstick
horizontal.
The oil level should be between
level marks on the dipstick (Fig.18).
Add oil if necessary and repeat the
above checking process. Running
the engine without oil or with too
little oil can cause serious engine
damage.

PAGE 12
INSTRUCTION MANUAL
TECHNICAL SPECIFICATION
ac
e
b
d
Consistent with our policy of continuous
improvement, SANLI reserves the right
to change the design and conguration
of any of its products without notice or
obligation.
Therefore, please treat the text
and images in this manual as being for
illustrative purposes only. They may not,
in any case, serve as a basis for any legal
claim.
Model BBJ300
Engine SL1P56F
Displacement 99 cm³
Maximum power
1.2kW
Tank capacity 1.0 L
Engine oil capacity 0.4L
Maximum operating speed 3600 rpm
Cutting width 400 mm
Adjustable cutting heights 7
Cutting height 15-65mm
Grass collection capacity 50 L
Noise level 75 dB
Chassis Heavy duty steel
Dimensions:
(cms)
a = 125, b = 95,
c = 54, d = 88, e = 56
Problem Likely cause Suggested remedy
Engine does not
start
Throttle lever not set properly Set to ‘Cold Start’ for cold or a little lower when warm
Out, or almost out, of fuel Fill tank with min 95 octane premium unleaded petrol
Spark plug depleted Replace with a suitable new spark plug
Spark plug dirty Clean or replace with a new spark plug
Spark plug not connected Press rmly on the terminal cover
Flooded engine Turn fuel ‘off’ then pull starter rope until the mower starts, then
turn the fuel on
Old petrol in the tank (older
than 4-6 weeks) Contact an authorised dealer
Water in the fuel tank Contact an authorised dealer
Engine stops often
Blocked fuel supply Ensure the fuel line is not pinched or blocked
Fuel cap is not venting You may need to slightly loosen the fuel cap
Wrong type of fuel Drain petrol tank and ll with new min 95 octane premium
unleaded petrol
Engine loses power
Dirty air cleaner lter Clean or replace with a new air-lter
Incorrect height adjustment Raise the mower’s cutting height lever
Blocked fuel cap vent holes Ensure the 3 holes in the fuel tank cap are clear
Mower vibrates too
much
Loose cutting blade Check and tighten bolts and nuts
Bent or broken disc/blades Replace disc or blades
Excessive grass/dirt build-up Clean and ensure underside clear of build up
Disc or blades worn/damaged Replace blades
Poor cutting or
catching
Catcher not tted correctly Reattach carefully and also check for damage
Incorrect cutting height set Adjust the cutting height
Blocked grass catcher vents Clear and clean the vents
LAWN MOWER BBP400

PAGE 13
WARRANTY CONDITIONS
LAWN MOWER BBJ300
Please note that your warranty is affected by terms and conditions. Read on to fully
understand what is covered by the warranty and what is not covered. Those items not
covered by the warranty are the responsibility of the owner and any repairs will be at
the owner’s expense.
The warranty does not affect your statutory rights or remedies as outlined in applicable
consumer legislation.
Sanli company provides a domestic warranty for this product for a period of 1 year
from your original purchase date. The warranty is not transferable and is only applicable
to the original purchaser that can provide original proof of purchase.
Defective parts will be replaced or repaired by an Authorised Sanli Dealer without
charge for labour or materials, subject to conditions. Repairs or adjustments required
due to failure to follow the manufacturer’s instructions are chargeable to the owner.
This domestic warranty does not cover;
• Intentional or unintentional misuse, abuse or breakages
• Normal wear and tear
• Oiled air cleaner or starting difficulty caused by mower incorrectly tipped on its side
• Consumable items (including oil, blades and spark plugs)
• Faults in starter mechanism caused by not fitting the spring cord guide
• Defects or faults caused by an act or omission after leaving manufacture
• Incorrect, contaminated or poor quality fuel (older than 3 months) or oil
• Incorrect maintenance or storage of the product
• Water damage or environmental conditions
• Failure to observe safety requirements
• Any loss or damage arising from faulty parts or workmanship
The warranty will become void if any unauthorised person dismantles, repairs, or modies
the product.

PAGE 14
INSTRUCTION MANUAL
Notes.

PAGE 15

WWW.SANLI.COM.AU
Telephone: 02 9771 0088
Address: 295 Rooty Hill Road North,Plumpton NSW 2761
Email: [email protected]
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