Sauder Orchard Hills 418653 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-42
Français pg 43-47
Español pg 48-52
Lot # 371128 04/27/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Entertainment/Wall System
Orchard Hills Collection | Model 418653
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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Table of Contents Assembly Tools Required
3-4
5-6
4-42
43-47
48-52
53-54
55
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Use of a TV that is too heavy or large is hazardous. A TV that is too heavy will create a risk of a tip-over that can cause severe injury or
death. A TV that is too large for the available space might be accidentally pushed or bumped o the furniture, or subject to tip-over.
• Check the size and weight of your TV. Compare it to the diagram below – before you begin assembly!
• This Sauder unit is designed for use with televisions weighing less than 95 pounds. Never use with a TV that weighs more.
• The size of the television, front-to-back and side-to-side, must fit within the space defined in the diagram.
• Never place the front edge of the TV past the front edge of the TV support shelf (or stop molding – if equipped)
• Never allow the sides of the TV to extend past the side edges of the TV support surface.
• If the TV has a CRT picture tube, the picture tube cone may extend past the rear of the support shelf.
• Be sure to apply the warning label as instructed in the last assembly step. The label provides important safety related information.
WARNING
!
95 lbs.
95 lbs.
52"
52"
418653 www.sauder.com/servicesPage 2
34-1/2"
34-1/2"
Electric drill with 3/8" bit
(ONLY in indicated step)
Short Phillips Screwdriver

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A UPPER RIGHT END (1)
B UPPER LEFT END (1)
C LOWER RIGHT END (1)
D LOWER LEFT END (1)
E RIGHT FRONT POST (1)
F LEFT FRONT POST (1)
G RIGHT REAR POST (1)
H LEFT REAR POST (1)
I FRONT POST (2)
J ADJUSTABLE SHELF (2)
K RIGHT UPRIGHT (1)
L LEFT UPRIGHT (1)
M TOP (1)
N RIGHT TOP (1)
O LEFT TOP (1)
P TV SHELF (1)
Q SHELF (1)
R LOWER SHELF (2)
S RIGHT SHELF (1)
T LEFT SHELF (1)
U BOTTOM (1)
V SMALL BOTTOM (2)
Y BACK (1)
Z REAR POST (2)
AA DOOR (2)
BB RIGHT END (1)
CC LEFT END (1)
DD ADJUSTABLE SHELF (1)
EE SMALL AJDUSTABLE SHELF (2)
FF LARGE DRAWER FRONT (1)
KK DRAWER FRONT (2)
NN FRONT MOLDING (1)
OO RIGHT MOLDING (2)
PP LEFT MOLDING (2)
QQ TV SHELF MOLDING (1)
RR BASE (1)
SS RIGHT BASE (1)
TT LEFT BASE (1)
UU BACK MOLDING (2)
VV END MOLDING (2)
WW SHORT END MOLDING (2)
XX SUPPORT (2)
YY BRACE (2)
ZZ RIGHT SHELF FRONT MOLDING (1)
AAA LEFT SHELF FRONT MOLDING (1)
BBB RIGHT FRONT MOLDING (1)
CCC LEFT FRONT MOLDING (1)
DDD RIGHT SHELF MOLDING (1)
EEE LEFT SHELF MOLDING (1)
FFF MOLDING (2)
HHH GLASS SHELF (4)
WWWW LEFT BACK (1)
XXXX SMALL BACK (1)
YYYY RIGHT BACK (1)
D24 RIGHT DRAWER SIDE (3)
D25 LEFT DRAWER SIDE (3)
D65 DRAWER BACK (2)
D69 LARGE DRAWER BACK (1)
D701 DRAWER BOTTOM (2)
D968 LARGE DRAWER BOTTOM (1)
Now you know
our ABCs.
418653www.sauder.com/services Page 3

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
418653 www.sauder.com/servicesPage 4
A
B
C
D
E
F
G
Z
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
Y
Z
V
J
R
AA
BB
CC
DD
EE
KK
NN
OO
PP
QQ
RR
SS
TT
UU
VV
WW
XX
YY
BBB
CCC
WWWW
YYYY
XXXX
D65 D24
D25
D701
FF
D69 D24
D25
D968
KK
D65 D24
D25
D701
AA
OO
PP
AAA
EEE
DDD
ZZ
FFF
FFF
UU
H
E
I
VV
WW
EE
HHH
HHH
YY
XX

Hardware Identification
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åScrews are shown actual size. You may receive extra hardware with your unit.
35DA CABINET RIGHT - 3 35DB CABINET LEFT - 3 35DC DRAWER RIGHT - 3 35DD DRAWER LEFT - 3
FELT DISC CARD - 1
1M
ANGLE
BRACKET - 25
4G METAL
BRACKET - 4
17G
GROMMET CAP - 1
1P
CAM COVER - 6
12P SCREW COVER - 4 20P METAL PIN - 36 1R
MOLDING
CONNECTOR - 2
19F
HINGE - 4
6H
SPRING CLIP - 4
38G
10A SLIDE CAM - 6
GROMMET - 3
10P
NAIL - 106
1N
RUBBER SLEEVE - 36
2R
PULL - 3
114K 115K PULL MOUNT - 6 116K KNOB - 2 120K BACKPLATE - 2
HIDDEN CAM - 50
1F CAM DOWEL - 42 2F BI-CAM DOWEL - 4 25F
WASHER - 8
80M
NUT - 4
79M
(Refer to step 35 for proper
location and application)
WARNING LABEL - 1
3L
WARNING
Never use this furniture with a TV that is too
large or too heavy. Severe injury or death
can occur.The TV and furniture will be
unstable and may tip.
-The TV must less than 95 lbs.
-The base of the TV must be able to sit
completely on this shelf.
-Refer to instruction book for complete
safety information.
Note: This is a permanent label. Do not try
to remove. Surface will be damaged.
02/ 02 269227

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
418653 www.sauder.com/servicesPage 6
BLACK 1-1/8" MACHINE SCREW - 2
21S
BLACK 9/16" LARGE HEAD SCREW - 78
1S
SILVER 1-1/8" FLAT HEAD SCREW - 12
10S 15S SILVER 5/8" MACHINE SCREW - 6
GOLD 9/16" LARGE HEAD SCREW - 16
5S
BLACK 1-7/8" FLAT HEAD SCREW - 26
2S
3S GOLD 5/16" FLAT HEAD SCREW - 24
30S BLACK 1-9/16" FLAT HEAD SCREW - 12
SILVER 2" HEX BOLT - 4
79S

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the
empty carton to avoid scratching your unit or the floor.
å Push eight HIDDEN CAMS (1F) into the SHELVES (P, S,
and T).
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P
S
T
Arrow
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
(8 used)
1F
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1332
to watch a video on how to assemble your unit.

Step 2
å Push forty-two HIDDEN CAMS (1F) into the
ENDS (A, B, C, D, BB, and CC), POSTS (E, F, and Z),
BOTTOMS (U and V), BACK (Y), UPRIGHTS (K and L),
SHELVES (R), and BACK MOLDINGS (UU). Then, insert
a CAM DOWEL (2F) into each HIDDEN CAM.
418653 www.sauder.com/servicesPage 8
A
BB U
CC
BV
D
C
UU
Z
Z
K
R
E
F
L
Arrow
(42 used)
Arrow
Do not tighten the HIDDEN CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Y
UU
V
R
1F
2F
1F
2F

å Slide the MOLDINGS (NN, OO, and PP) onto the notched
edges of the TOP (M).
å Insert the SPRING CLIPS (38G) into the spaces between
the TOP (M) and MOLDINGS (OOand PP).
å * U.S. Patent No. 5,499,886
Step 3
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M
OO
NN
PP
Surface
with holes
Slide the MOLDINGS (NN, OO, and PP) onto the notched edges.
38G
38G
Just think. The sooner
you do this, the sooner
you do something else.

Step 4
å Slide the MOLDINGS (OO, PP, BBB, and CCC) onto the
notched edges of the TOPS (N and O).
å Insert the SPRING CLIPS (38G) into the spaces between
the TOPS (N and O) and MOLDINGS (BBB and CCC).
å * U.S. Patent No. 5,499,886
418653 www.sauder.com/servicesPage 10
O
OO
Surface
with holes
Slide the MOLDINGS (OO, PP, BBB, and CCC) onto the notched edges.
CCC
N
PP
Surface
with holes
BBB
38G
38G

å Slide the POSTS (G, H, and I) onto the notched edges of
the POSTS (E, F, and Z).
å * U.S. Patent No. 5,499,886
Step 5
418653www.sauder.com/services Page 11
E
Z
Z
F
H
G
I
I
Slide the POSTS (G, H, and I) onto the notched edges.
These edges should be even.
These edges
should be even.

Step 6
å Fasten the TV SHELF MOLDING (QQ) to the TV SHELF (P).
Use four SILVER 1-1/8" FLAT HEAD SCREWS (10S).
418653 www.sauder.com/servicesPage 12
Surface with
HIDDEN CAMS
P
QQ
Curved edge
Curved edge
SILVER 1-1/8" FLAT HEAD SCREW
(4 used in this step)
10S
Remember:
Righty tighty.
Lefty loosey.

å Tap two MOLDING CONNECTORS (19F) into the notches
in the MOLDINGS (ZZ, AAA, DDD, and EEE).
å NOTE: The MOLDINGS (DDD and EEE) have holes drilled
completely through.
Step 7
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19F
ZZ
19F
DDD
AAA
EEE
Flat end
Flat end
Use your hammer to tap the MOLDING CONNECTORS (19F) into the notches in the MOLDINGS.

Step 8
å Fasten the CABINET RIGHTS (35DA) and CABINET
LEFTS (35DB) to the UPRIGHTS (K and L) and ENDS (BB
and CC). Use eight GOLD 5/16" FLAT HEAD SCREWS (3S).
418653 www.sauder.com/servicesPage 14
35DA
35DA
35DB
35DB
BB
Surface with
HIDDEN CAMS
CC
Surface with
HIDDEN CAMS
L
Surface with
HIDDEN CAMS
K
Surface with
HIDDEN CAMS
Finished edge
Finished edge
Roller end
Roller end
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S

å Turn the UPRIGHTS (K and L) over.
å Fasten the CABINET RIGHT (35DA) and CABINET
LEFT (35DB) to the UPRIGHTS (K and L). Use four GOLD
5/16" FLAT HEAD SCREWS (3S).
Step 9
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35DA
35DA
35DB
35DB
L
Surface without
HIDDEN CAMS
Finished edge
Finished edge
K
Surface without
HIDDEN CAMS
Roller end
Roller end
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S

Step 10
å Fasten the POSTS (E, F, and Z) and MOLDINGS (UU) to
the TOP (M). Tighten six HIDDEN CAMS.
418653 www.sauder.com/servicesPage 16
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
UU
E
UU
M
Z
F
Z
Surface with HIDDEN CAMS

å Fasten the BACK (Y) to the TOP (M). Tighten two
HIDDEN CAMS.
Step 11
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Arrow
Minimum
190 degrees
Maximum
210 degrees
M
Surface without
HIDDEN CAMS
Y

Step 12
å Fasten the TV SHELF (P) to the POSTS (Z). Tighten two
HIDDEN CAMS.
å Fasten the TV SHELF (P) to the BACK (Y), POSTS (E
and F), and MOLDINGS (UU). Use six BLACK 1-7/8" FLAT
HEAD SCREWS (2S).
418653 www.sauder.com/servicesPage 18
Arrow
Minimum
190 degrees
Maximum
210 degrees
UU
E
UU
P
Z
F
Z
Surface with
HIDDEN CAMS
Y
BLACK 1-7/8" FLAT HEAD SCREW
(6 used in this step)
2S

å Carefully turn your unit onto its back edges.
å Fasten the TOPS (N and O) to the POSTS (E, F, G, and H).
Use four BLACK 1-7/8" FLAT HEAD SCREWS (2S).
Step 13
418653www.sauder.com/services Page 19
O
N
H
F
G
E
BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
2S
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution

Step 14
å Fasten four METAL BRACKETS (17G) to the TOPS (N and O).
Use four BLACK 9/16" LARGE HEAD SCREWS (1S).
å Fasten the MOLDINGS (FFF) to the TOPS (N and O). Use
four BLACK 9/16" LARGE HEAD SCREWS (1S).
418653 www.sauder.com/servicesPage 20
O
N
FFF
(4 used)
FFF
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
1S
17G
17G