Schaudt OVP 01 A User manual

Issued: 20.12.2011
ESchaudt GmbH, Elektrotechnik und Apparatebau, Planckstraße 8, 88677 Markdorf, Germany, tel. -0, fax [phone], www.schaudt--gmbh.de
822.221 MA / EN
Operating and Installation Instructions
Overvoltage protection OVP 01 A
Table of contents
1 Operating Instructions 2...................................
1.1 Introduction 2............................................
1.2 Safety information 2......................................
1.3 Operation 3..............................................
1.4 Design 4................................................
1.5 Application and function 5.................................
1.6 Maintenance 6...........................................
1.7 Technical details 6........................................
2 Installation Instructions 7..................................
2.1 Scope of delivery 7.......................................
2.2 Mechanical installation 7...................................
2.3 Electrical connection 8....................................
2.4 Storage - packaging - transport 8...........................
Appendix 9..............................................

Operating and Installation Overvoltage Protection OVP 01 A
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1 Operating Instructions
1.1 Introduction
This instruction manual contains important information on the safe operation
of equipment supplied by Schaudt. Make sure you read and follow the safety
instructions provided.
The instruction manual should be kept in the vehicle at all times. Ensure
other users are made aware of safety regulations.
1.2 Safety information
1.2.1 Meaning of safety symbols
Y DANGER!
Failure to comply with this symbol may result in danger to life and limb.
Y WARNING!
Failure to comply with this symbol may result in injury to persons.
Y ATTENTION!
Failure to comply with this symbol may result in damage to the device or
connected consumers.
Y This symbol indicates recommendations or special features.
1.2.2 General safety information
The device is state-of-the-art and complies with approved safety regulations.
Despite this, persons can be injured and the control and switch panel dama-
ged if the safety instructions contained herein are not followed.
Ensure that the device is in perfect working order before use.
Any technical faults which may impact personal safety or the safety of the
device must be rectified immediately by qualified personnel.
Y DANGER!
230 V unit carrying mains voltage.
Risk of fatal injury as a result of electric shock or fire:
F Never undertake maintenance work on the device.
F Never try to start the device with defective housing or using a defec-
tive mains cable or a faulty connection.
F Do not contribute fluids into the housing.
Y DANGER!
Incorrect installation.
Electric shock or damage to connected devices:
F Install as shown in installation instructions.

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Y WARNING!
Hot components!
Burns:
F Blown fuses may only be exchanged once the system has been di-
connected from the power supply.
F Blown fuses may only be replaced once the cause of the fault has
been identified and rectified.
F Never bypass or repair fuses.
F The rear of the device may become hot during operation. Do not
touch.
F Only use original fuses rated as specified on the device.
F The device is exclusively designed to be fitted in a vehicle
1.3 Operation
The overvoltage protection OVP 01 A has no operating elements that need
to be used on a day-to-day basis. It has the following display elements:
F LED “mains” (fig. 1 pos. 6)
This LED lights up in yellow once the mains voltage is connected to
the overvoltage protection OVP 01 A. If the safety fuse in the overvol-
tage protection is faulty the LED does not light up, even if the mains
voltage is connected.
If the mains voltage is connected the yellow LED “Mains” must light
up. If it fails to do so it may be that overvoltage protection cannot be
ensured. This must be tested from time to time.
F LED “Outputs” (fig. 1 pos. 7)
In normal operating mode this LED lights green, indicating that the
consumer is supplied with mains voltage. The LED does not light up in
the event of excess- or low voltage or if the safety fuse in the overvol-
tage protection is faulty. The consumer are not supplied with the
mains voltage.
There is a safety fuse (10 AT) in the extendable fuse carrier in the 230 V
mains plug. The mains plug is also fitted with a spare fuse.
1.3.1 Faults
In most cases faults are caused by a faulty fuse or an inactive 230 V circuit
breaker.
Please contact our customer service address if you cannot rectify the fault
using the following table.
If this is not possible, e.g. if you are abroad, a specialist garage can also
repair the overvoltage protection. In this case you must ensure that the war-
ranty is not invalidated by improper repairs being carried out. Schaudt
GmbH will not accept any liability for damage resulting from such repairs.
Flat vehicle fuses

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1.3.2 Troubleshooting
Fault Possible cause Remedy
Connected devices do not
work -- LED “mains” lights
No 230 V ~ supply to the
vehicle.
Check mains voltage in
the electronic block
g
up. Preswitched 230 V
Circuit break is activated.
230 V circuit breaker must
be switched on.
Excess or low voltage. Check supply (e.g. of
camping site or gener-
ator).
OVP 01 A safety fuse is Replace fuse.
O
V
P
0
1
A
s
a
f
e
t
y
f
u
s
e
i
s
faulty.
R
e
p
l
a
c
e
f
u
s
e
.
Connected devices do not
work -- LED “mains” lights
up, LED “outputs” does
not light up.
Over voltage or under
voltage.
Check power supply (e. g.
from camping ground or
generator).
1.4 Design
1234
675
5
Fig. 1 Overvoltage protection OVP 01 A
1 10 AT (5 x 20 mm) safety fuse
2 Connection 230 V
∼ mains-power supply vehicle
3 Connection 1 for consumer
4 Connection 2 for consumer
5 Fixing hole
6 LED yellow: “mains”
7 LED green: “outputs”

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1.5 Application and function
The device is designed for applications where the danger of excess- or low
voltage is particularly high. Examples of this are lightening striking the mains
power supply, generator operated power, poor electrical installaions or if
used abroad.
The OVP 01 A overvoltage device is set between the power supply and the
Schaudt device to be protected. IIn a leisure vehicle this is the 12-V-charger
system (EBL ...), the 12-V-power supply (CSV ...) or an additional charger
(LAS ...).
Overvoltage protection OVP 01 A
Basic vehicle
EBL ...
F
230 V circuit
breaker
CSV ... LAS...
External devices
230 V ∼
Fig. 2 Primary function of the overvoltage protection OVP 01 A
External devices can also be connected. Before connecting ensure that the
switch on- and switch off voltage is compatible with the device and does not
cause damage. The permissible connection load of the OVP 01 A may not
be exceeded. Two consumers can be connected. In the event of excess- or
low voltage the device disconnects the connected devices from the 230 V
supply within a few milliseconds. The devices are not switched back on until
the power supply has returned to normal.
Y ATTENTION!
Load too high!
The overvoltage protection OVP 01 A is destroyed.
F Load both outputs of the overvoltage protection OVP 01 A with a com-
bined load of max. 2000 W.
Y No guarantees can be made for external devices the are connected.
The overvoltage protection contains:
F Measuring and surveillance unit
F Appliance to disconnect the power supply, driven by the measuring and
surveillance unit
Modules

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1.6 Maintenance
The overvoltage protection does not require maintenance.
1.7 Technical details
1.7.1 Mechanical data
130 x 47 x 90 (H x W x D in mm), without an inlet connector for non-heating
appliances
196 g
Plastic blue, (RAL 5010)
1.7.2 Electrical data
230 V, 47 -- 63 Hz, sinusoidal, protection class 1
Overvoltage: approx. 265 V
∼ eff.
Low voltage: approx. 175 V
∼ eff.
These values apply for an undistorted sinus voltage.
for overvoltage: low than 10 ms
greater than 1 s
2000 W max.
1.7.3 Environmental parameters
-10 °Cto+45 °C
-20 °Cto+70°C
Operation in dry environment only
CE mark
Dimensions
Weight
Casing
Operating voltage
Breaking voltage
Switch off delay
Switch off time
Connection load
Operational temperature
Storage temperature
Humidity
CE

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2 Installation Instructions
2.1 Scope of delivery
The overvoltage protection is supplied with:
F 1 overvoltage protection OVP 01 A
F Depending on model:
1 mains cable to connect the electronic block, a power supply or an addi-
tional charger or an external device.
F Operating and Installation article-no. 922.221 BA / XX
manual XX = language
F IEC connector for cable mounting (optionally)
article-no. 143.511
2.2 Mechanical installation
The device was designed for wall or floor installation.
³Install in a dry environment near the electroblock unit.
³Install in a position to allow the inlet connector for non-heating appliances
to be accessible and the LEDs to be visible.
³Ensure a minimum clearance to the surrounding fixtures and fittings:
F Maintain a gap of at least 1 cm on all sides (except mounted side).
F Whilst in operation, the ambient temperature must not exceed +45 °C,
measured 2.5 cm away from the sides of the device.
³At the two mounting flanges, screw the overvoltage protection (2 screws,
max. diameter 3.5 mm) onto a firm, flat base.
90 47
2,5
130
109
for screw
2x ø 4
1195,5
6015
Fig. 3 Dimensional illustration overvoltage protection
Environment
Minimum clearance
Fitting

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2.3 Electrical connection
Connect the overvoltage protection in the following sequence (please refer
to the block diagram and the view in the instruction manual):
1. Disconnect vehicle from the 230-V-mains current.
2. Disconnect 230 V mains plug from the electoblock EBL ...
3. Plug this 230 V mains plug into the overvoltage protection OVP 01 A at
“Mains”.
4. Connect the supplied mains extension cable into output 1 of the overvol-
tage protection OVP 01 A.
5. Insert the other end of this cable into the mains input of the electroblock
unit.
Devices with a two-pin earthed plug have to be modified. For the modifica-
tion, a IEC connector for cable mounting is available. You can order it from
Fa. Schaudt with the article.-no. 143.511.
Fig. 4 Kaltgerätestecker Art.-Nr. 143.511
Y
DANGER!
230 V unit carrying mains voltage.
Risk of fatal injury as a result of electric shock or fire:
F Only qualified electricians are permitted to make this modification.
6. If necessary other consumers can be connected to output 2 of the over-
voltage protection.
Y The block diagram/connection diagram are in the Appendix of this ma-
nual.
2.4 Storage - packaging - transport
Only transport and store the overvoltage protection if the packaging is suita-
ble and ambient conditions are dry.
The reproduction, translation and duplication of this manual, in whole or in
parts, is not permitted without written authorisation.
Connection sequence
E

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Appendix
A EC-conformity Declaration
The Schaudt GmbH company hereby confirms that the type of construction
of the OVP 01 A overvoltage protection complies with the following relevant
regulations:
EC-low voltage directive
73/23/EEC edition with amendments issued on 22.07.93
Electromagnetic compatibility directive
89/336/EEC with amendments 92/31/EEC
The original EU-declaration of conformity is available for reference at any
time.
Schaudt GmbH, Elektrotechnik & Apparatebau
Planckstraße 8
88677 Markdorf
Germany
B Customer service
Schaudt GmbH, Elektrotechnik & Apparatebau
Planckstraße 8
D-88677 Markdorf
Phone: [phone] EMail: [e-mail]
Opening hours Mon to Thur 08:00 -- 12:00, 13:00 -- 16:00 hours
Fri 08:00 -- 12:00 hours
Returning a defective device:
³Always use well-padded packaging.
³Fill in and enclose the fault report, see Appendix D.
³Send it to the addressee (free-of-charge delivery).
C Block diagram/connection diagram OVP 01 A
Supply Consumer
230 V ∼
230 V ∼
Manufacturer
Address
Customer service
address
Sending in device

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D Fault report
In the event of damage please fill in the fault report and send with the faulty
device to the manufacturer.
Device type: _______________________
Article-no.: _______________________
Vehicle: Manufacturer: _______________________
Model: _______________________
Own installation? Yes -No -
Upgrade? Yes -No -
Please select the fault
from the following:
Other remarks:
Permanent
fault
Temporary
fault/loose
contact
The
following
electrical
consumers
do not work
Cannot
switch on- /
off