Schifler SWC 65 WT User manual

Magnetic Drilling Machine
SWC 65 WT
OPERATING MANUAL

Magnetic Drilling Machine
Operating Manual
This manual is for information only & not a legal document, the company has all
rights to change, cancel, amend any designs, specifications etc. without any prior notice.
5.1 How to mount tools or adapters in a Weldon arbor
5.2 Drilling with core cutters
6. Exploaded View
1. Safety Procedures
3. Description & Technical Data
5.5 Thread Cutting
8. Troubleshooting
5.6 Reaming/Counter-Sinking
4. Components Content
7. Helpful Tips
2. Accessories
5. Operating manual
5.3 Drilling with twist drills
Table of contents
5.4 Speed selection
SWC 65 WT

Magnetic Drilling Machine
Operating Manual
UNDERSTANDING SAFETY SYMBOLS
When using magnetic drilling machines please follow the general
safety instructions for electric power tools.
DANGER : The possibility of suffering harm , injury or even death if the
situation is not avoided during operation of the machine
WARNING : A statement or event that warns of something or that serves
as a cautionary example while using the machine
CAUTION : Care taken to avoid danger or mistakes during operation of
the machine
NOTE : A brief record of points or ideas written down as an aid to
memory while using the machine
1
Please read
the manual
Use eye
protection
Use ear
protection
Use safety
helmet
Wear appropriate
clothing
Disconnect before
opening
Use safety
chain
Warning for
electrical shock
Dangerous
environment
Don’t use in
wet places
Pacemaker
warning
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Magnetic Drilling Machine
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WARNING: THIS APPLIANCE MUST BE EARTHED.
1. Always secure the machine with the supplied safety chain before starting to
operate, this is to protect the user in case of power failure or breaking loose of the
magnet while in use.
2. Always wear safety goggles and ear plugs.
4. Always ensure cutter retaining screws are secure – they sometimes vibrate loose in
use.
5. Regularly clean the work area and machine., remove swarf and dirt, paying
particular attention to the underside of the magnet.
6. With a gloved hand, after switching off the power, remove any swarf which might
have gathered around the cutter and arbor before proceeding to the next hole.
3. Disconnect from the power source when changing cutters or working on the
machine.
7. Remove tie, rings, watches and any loose adornments which might entangle with
the rotating parts of the machine.
10. Regularly inspect the machine and check the nuts and screws are tight.
8. Should the cutter get stuck in the workpiece, stop the motor immediately to
prevent personal injury. Disconnect from the power source and push and pull the
arbor by hand. DO NOT ATTEMPT TO FREE THE CUTTER BY SWITCHING THE MOTOR
ON AND OFF.
15. When and in any case if the hole cutter is jammed in work piece during drilling, stop
applying downward pressure and switch off the machine, check and take
appropriate action to eliminate cause of the jam.
9. If the machine is accidentally dropped, always thoroughly examine the machine for
signs of damage and check that it functions correctly before trying to drill a hole.
13. Use the magnetic drilling unit on a clean and flat surface only, to prevent the
machine breaking out because of poor clamping force.
11. Always ensure when using the machine in an inverted position use special cutting
paste or cutting spray which is specially designed for inverted position drilling.
12. Use only spare parts advised by your dealer for magnetic drilling machines.
14. If you discover any irregularity on machine cables immediately bring the machine
to a recognized dealer for a repair or maintenance service.
DO NOT USE MACHINE OUTSIDE OR IN WET ENVIRONMENT WITHOUT AN
(RCD) RESIDUAL CIRCUIT DEVICE. RCD MUST BE USED.
WARNING : DO NOT USE YOUR MAGNETIC DRILL ON THE SAME STRUCTURE
WHEN ARC WELDING IS IN PROGRESS. D.C. CURRENT WILL EARTH BACK
THROUGH THE MAGNET AND CAUSE IRREPARABLE DAMAGE.
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Magnetic Drilling Machine
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The machine operators must start their work only after the protective glasses,
earmuffs and insulated shoes tightened to the legs but must ensure a
comfortable movement too. In case the operator has long hair, he must wear a
cap suited to the work environment. You must strictly adhere to these rules and
prohibit the staff from wearing clothes that are loosely fitted.
5. Children should never be allowed near the drill machine, especially when it is
being operated.
WARNING
3. Only when the surroundings around are brightly lit, use the machine instead
of a dark environment.
1. Say no to a messy work environment completely. Keep yourself protected
against fatal accidents by keeping the area clean.
6. Nobody should be in the area where the Drill machine is being used by the
Operator.
MANDATORY RULES TO ENSURE SAFETY
MANDATORY RULES FOR THE WORK PLACE
Never work towards the maintenance of the circuit board if you haven't followed
all the rules mentioned above.
4. You must never place flammable material near the machine or avoid using the
drill machine in the presence of anything flammable. The Drill machine tends
to produce sparks in the process of working, which may cause fire.
It is mandatory to read and follow all the safety norms, regulations and
instructions given in this Guide before you operate the machine to avoid
unwanted and fatal accidents. Follow the mentioned workplace safety measures
in the guide strictly to ensure your safety against electric shocks or injuries.
SELF PROTECTION
2. In case the floor is wet, stop the usage of the drill machine immediately. You
will expose yourself to the risk of shock if you don't.
1. Before you start using the Drill machine, make sure you inspect the condition
of the power cord and the plug. Replace them immediately if you see any
damage.
SAFETY INSTRUCTIONS
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Magnetic Drilling Machine
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4. If the thickness of the drilling machine is less than 10mm, you must
ensure that it is well-supported by iron plates right at the bottom that
come with a thickness higher than 10mm. The supporting iron plate must
have a base area greater than the drilling machine's area of the magnetic
base if you need to improvise the reliability of the capability of the
magnetic base's absorption. In case you opt for a supporting iron plate
which is thinner than the requirement, you will notice the drilling
machine becoming lose in the process of absorption that may lead to
unwanted and fatal accidents.
2. The power supply should always be in sync with what the equipment
requires. Hence, ensure the same while making sure that safety
measures for grounding and leakage are made available.
3. Study this manual well to understand the Do's and Don'ts of the Drilling
tools. They should be used strictly according to the size specified. The
material of the drilling workpiece comes with a magnetized absorption
and works better on a smooth surface. Double check that its thickness
ranges between 10mm-75mm, without the 0.5mm thickness of Iron
scrap and the presence of paint, granular impurities and any other
foreign particles should be avoided.
9. Add a certain amount of coolant to the equipment whenever you
5. Don't press the drill machine too hard as that may lead to an overload,
which tends to shorten the life of the magnetic drill. When in use, be
extremely attentive to the condition of the magnetic absorption of the
drill. Stop using the drill immediately if you notice any instability in the
magnetic absorption.
6. Whenever the drill starts to operate or shuts down, ensure that the
operating sequence of the motor and magnetic switch has been
complied.
8. Do not overload the motor for than a total duration of 30 minutes. If done
otherwise, it will lead to extreme heat getting generated that will result in
a fire or explosion. Switch off the motor when it is not in use.
7. Do not continuously operate the magnetic base with a full load as that
will cast a strong effect negatively on the life of the magnetic base. It may
also get heated up to an extent that it may catch fire. Never touch the
magnetic base, especially when it is extremely hot as that will cause a
serious burn. Turn off the switch and unplug immediately once you stop
using the magnetic base.
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Magnetic Drilling Machine
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14. While you use the magnetic drill on a particular workpiece, do not do the
process of welding on the same.
13. Even when the equipment stops working, never use your bare hands to
remove the iron fillings after the drilling process as that can cause injuries.
16. Switch off the main power supply and unplug the drilling machine after the
usage. If this is not done and the spindle and the tool continue to rotate, then
do not let the operator remove the drill and replace the gear with his bare
hands. Make sure you practice this to avoid injuries.
17. The generation of the magnetic field affects devices such as watches, mobile
phones and pacemaker installed to regulate the heartbeat. Make sure that
the operator takes of the watch and keeps the mobile phone before
operating the drilling machine and doesn't have a pacemaker installed in
him.
15. Use the handle function of the drilling machine to move it from one place to
another instead of pulling the power cable.
10. Whenever the magnetic drilling machine is in use and is suspended either in a
vertical or a horizontal position, you must get it fixedwith a device that gets
attached to the equipment so that it doesn't come down falling caused by the
sudden loss of power of the magnetic base. When you choose to drill in an
upside-down position, always opt for a cooling method that is reasonable.
Say a frank NO to the option of Liquid Cooling method as liquid will easily
infiltrate into the equipment and result in leakage of electricity. Instead of
Liquid Cooling method, choose Mist Spray Cooling.
12. Do not remove the drill if the spindle and the drill are in continuous motion.
Unplug the drill from the main power supply to change its gear and never
touch it with your bare hands.
replace the drill. In case you notice a blockage, switch off the motor
immediately. However, you must leave the magnetic base power on. The
logic behind this process is that in case you shut down the power supply of
the magnetic base directly, it may result in the operator suffering from
injuries. It will also harm the motor because of the sudden loss of magnetic
force of the magnetic base.
11. If a Supplier has provided or approved of the Parts and Tools, only then must
you use them as once installed on the equipment, they come with a
guaranteed usage safety.
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Magnetic Drilling Machine
Operating Manual
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2. Disposal of grease: Follow the instructions given by the lubricant's
manufacturer.
1. Keep a close check on the bolt of the magnetic drill. It should not be lose and
the gap in the spindle should not be too large. The power cable of the drill
should be in a good condition. You must make sure that the machine is
maintained well.
7. Switch the machine off and unplug it from the main power socket before you
start the process or maintenance and cleaning.
ENVIRONMENTAL PROTECTION AND WASTE DISPOSAL
5. The operator must clean the magnetic drill after finishing the work, scrub the
side where the drill slides while working and apply lubricating oil on the drill
for the machine to last longer.
CLEANING AND MAINTENANCE
When it comes to the process of Maintenance, Inspection and Repair pertaining
to their electrical aspects, only a qualified electrician must be contacted to cater
to the task. The qualifications of these electricians change according to their
respective countries. They must follow the effective rules put in place when it
comes to processing, inspection and the maintenance of a Circuit Board in order
to avoid accidents.
1. Disposal of the old electrical equipment: Make sure you process the product
in accordance with EC Directive 2002/96/EC-WEEE, also known as Waste
Electrical and Electronic Equipment. In case of doubts or queries, contact the
Department of Waste Disposal.
4. It is always the After-Sales Service Department or the designated dealer who
cater to the maintenance of the drill machine.
6. Whenever you indulge in the process of cleaning the Drill with compressed
air, you must wear Goggles and to protect yourself and the other people
around you at the workstation.
3. The Lubricating Grease in the Gear Box should be changed by a professional
once you have used the drill for three months. Inspect well once the
professional finishes to double check that all the parts have been fully
lubricated.
2. Inspect the carbon brush and change it immediately if you notice that it is
worn out.
SWC 65 WT

Magnetic Drilling Machine
Operating Manual
Drill Chuck
Weldon Drill Chuck Adaptor Weldon Tapping Adaptor
Weldon Counter Sink
Core Drill
MT 2 / MT 3 Arbour
Pilot Pin Taper Drift
OPTIONAL TOOLS & ACCESSORIES
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SWC 65 WT
Magnetic Drilling Machine
Operating Manual
Broach cutter (50 mm length) ø 12 mm - ø 65 mm
Tapping ø 20 mm
Twist drill ø 23 mm
-1 -1
RPM 250 min /450 min
Stroke Flexible Stroke upto 205 mm
Input supply voltage / Frequency 220V-240V / 50-60 Hz
Broach cutter (80 mm length) ø 18 mm - ø 65 mm
Motor power 1600 watt
Weight 16 kg (59.5 lbs)
Spindle MT3, 19 mm Weldon
Magnet power 18000 N
Broach cutter ( 35 mm length) ø 12 mm - ø 65 mm
DESCRIPTION & TECHNICAL DATA
194
97
479
460-670
1986040
311
2. Cooling Bottle 1 No.
4. 2,5 mm Allen Wrench 1 No.
6. 6,0 mm Allen Wrench 1 No.
1. Packing case 1 No.
3. Safety Belt 1 No.
5. 5,0 mm Allen Wrench 1 No.
COMPONENTS CONTENT
12. Taper Drift 1 No.
7. Instruction Manual 1 No.
8. Magnetic Drill Machine 1 No.
11. Pilot Pin 8x50 1 No.
9. MT3x19.05 Arbor 1 No.
10. Pilot Pin 6x50 1 No.
8SWC 65 WT