Schleuniger ACO 08 User manual

ACO 08
Crimp Force M
onitor
Operating manual
Edition 1.00 (08-
2020)

Addresses / Representations
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Schleuniger GmbH
Raiffeisenstrasse 14
42477 Radevormwald
Germany
P [phone]
F [phone]
[email protected]
www.schleuniger.com
Schleuniger, Inc.
87 Colin Drive
Manchester, NH 03103
USA
P [phone]
F [phone]
[email protected]
www.schleuniger
-na.com
Schleuniger AG
Bierigutstrasse 9
3608 Thun
Switzerland
P [phone]
F [phone]
[email protected]
www.schleuniger.com
Schleuniger Japan Co., Ltd.
4
-5-8, Tokai, Ota-ku
Tokyo 143
-0001
Japan
P [phone]
F [phone]
[email protected]
www.schleuniger.co.jp
Schleuniger AG
Business Unit Solutions
Gewerbestrasse 14
6314 Unteraegeri
Switzerland
P [phone]
F [phone]
[e-mail]
www.schleuniger.ch
Schleuniger Trading (Shanghai) Co., Ltd.
315, Yixiang Building
1599, West Yan‘an Road
Shanghai, 200050, China
P [phone]
77
F [phone]
[email protected]
www.schleuniger.cn

TABLE OF CONTENTS
1General...................................................................................................................................... 6
1.1 Dealer................................................................................................................................................................... 6
1.2 Year of manufacture / device type............................................................................................................ 6
1.3 Information about the operating manual.............................................................................................. 6
1.3.1 Content of the manual.................................................................................................................... 6
1.3.2 Storage location ................................................................................................................................ 7
1.3.3 Responsibilities.................................................................................................................................. 7
1.4 General symbols and keys............................................................................................................................ 7
1.4.1 Recommendations and tips.......................................................................................................... 7
1.4.2 Key.......................................................................................................................................................... 8
1.5 Declaration of conformity ............................................................................................................................ 8
1.6 Limitation of liability ...................................................................................................................................... 8
1.7 Warranty conditions....................................................................................................................................... 8
1.8 Copyright protection ..................................................................................................................................... 8
1.9 Privacy protection........................................................................................................................................... 9
1.10 Spare Parts ......................................................................................................................................................... 9
2Safety ......................................................................................................................................10
2.1 Warnings...........................................................................................................................................................10
2.2 General safety advice...................................................................................................................................10
2.3 Sources of danger / residual dangers.....................................................................................................10
2.4 Proper and intended use............................................................................................................................11
2.5 Safety symbols used.....................................................................................................................................11
2.5.1 Safety symbols used in the manual..........................................................................................11
2.6 Modification and conversion to the product......................................................................................12
2.7 Personnel qualifications..............................................................................................................................12
2.7.1 Personnel groups............................................................................................................................12
2.8 Personal protective equipment ...............................................................................................................13
2.8.1 Goggles...............................................................................................................................................13
2.8.2 Protective work clothing..............................................................................................................13
2.9 Safety equipment..........................................................................................................................................13
3Transport / Packaging / Storage............................................................................................ 14
3.1 Transportation inspection..........................................................................................................................14

Addresses / Representations
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3.2 Unpacking / unloading................................................................................................................................14
3.3 Packaging.........................................................................................................................................................14
3.3.1 About the packaging.....................................................................................................................14
3.3.2 Handling the packaging materials ...........................................................................................14
3.4 Shipping............................................................................................................................................................14
4Product Specifications ...........................................................................................................15
4.1 Dimensions and weight..............................................................................................................................15
4.2 Technical key data.........................................................................................................................................15
4.3 Setup location.................................................................................................................................................16
4.4 Rating plate .....................................................................................................................................................16
5Product Description ...............................................................................................................17
5.1 Concept.............................................................................................................................................................17
5.2 Front view ........................................................................................................................................................18
5.3 Rear view ..........................................................................................................................................................19
5.4 Control elements and interfaces..............................................................................................................19
5.5 Scope of delivery ...........................................................................................................................................20
5.6 Accessories ......................................................................................................................................................20
6Installation.............................................................................................................................. 21
6.1 Installation .......................................................................................................................................................21
6.1.1 Remove the ACO 08 and the accessories from the packaging.......................................21
6.1.2 Place the device at its final location.........................................................................................21
6.1.3 Install the crimping machine-specific cable kit and connect it with the ACO 08....21
6.2 Commissioning ..............................................................................................................................................21
7General Handling / Operation ............................................................................................... 22
7.1 General operating information ................................................................................................................22
7.2 User interface..................................................................................................................................................22
7.2.1 Main menu ........................................................................................................................................22
7.2.2 Monitoring mode............................................................................................................................23
7.2.3 Teaching.............................................................................................................................................26
7.2.4 Setup ...................................................................................................................................................27
7.2.5 User levels..........................................................................................................................................31
7.2.6 Job management............................................................................................................................33
7.2.7 Information dialog..........................................................................................................................36
7.2.8 Automatic parametrization.........................................................................................................37

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7.2.9 Headroom test .................................................................................................................................38
7.2.10 Machine profiles..............................................................................................................................40
8Diagnosis / Troubleshooting ................................................................................................. 41
8.1 What to do in the event of problems.....................................................................................................41
8.2 Possible machine faults...............................................................................................................................41
9Maintenance ...........................................................................................................................43
10 Disposal................................................................................................................................... 44
10.1 Decommissioning .........................................................................................................................................44
10.2 Disassembly / disposal ................................................................................................................................44
11 Parts Catalog ..........................................................................................................................45
11.1 Spare parts .......................................................................................................................................................45
12 Exploded Drawings ................................................................................................................46
13 Block Diagram ........................................................................................................................47
14 PLC Interface........................................................................................................................... 48
15 Notes ....................................................................................................................................... 50
16 Index........................................................................................................................................ 51

General
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1GENERAL
Thank you for choosing Schleuniger technology. You have purchased a high-performance
Schleuniger product that has been developed with care and manufactured in cooperation with our
partner, KMF Messtechnik. Carefully read this operating manual. It contains important tips and
safety instructions to ensure efficient, precise and reliable production of cables.
1.1 DEALER
In this Operating Manual Schleuniger GmbH, Deutschland, is designated as dealer and abbreviated
to
“Schleuniger” .
Schleuniger GmbH Phone: [phone]
Raiffeisenstrasse 14 Fax: [phone]
42477 Radevormwald Email:
[e-mail]
Germany Web: http://www.schleuniger.de
1.2 YEAR OF MANUFACTURE / DEVICE TYPE
Refer to the “EC declaration of conformity (register 2)” of the folder.
1.3 INFORMATION ABOUT THE OPERATING MANUAL
■The operating manual is a part of the product and contains all relevant information for using the
product efficiently and safely in accordance with its intended use.
■The safety advice and other instructions given must be adhered to, in addition to the applicable
local accident prevention regulations and general safety regulations for the area of application.
■If the product changes ownership, the operating manual must also be passed on to the new
owner.
■It is important to ensure that any available safety-related changes or corrections can be
included in the operating manual. For more information, contact your local
Schleuniger
representative
1.3.1 Content of the manual
Each person who works with the product must be sufficiently trained and, before starting work,
must have read and understood the operating manual. This is also applicable if the respective
person has already worked with the product or a similar one or has been trained by the
manufacturer.
The operating manual becomes invalid if contents are removed (excluding the quick reference, if
present), or contents on the data carrier are altered.
We are committed to making it as simple as possible to use our products, to reference information
and to instruct new employees, which is why we divide our operating manuals into four clearly
structured chapters:
■Operating
■Maintenance
■Repairs
■Parts catalog

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1.3.2 Storage location
The operating manual must be accessible to the operating personnel at the workplace at all times.
Select a storage location where the operating manual cannot be damaged, so that the manual
remains clearly legible over the expected service life of the product.
1.3.3 Responsibilities
■This operating manual must be stored in the immediate vicinity of the product. It must be kept
accessible to personnel who work on or with the product at all times.
■Completely and unreservedly observe the information given in the operating manual.
1.4 GENERAL SYMBOLS AND KEYS
1.4.1 Recommendations and tips
The meanings of the following symbols in the operating manual are as follows:
Tip:
Recommendations and tips for
easier operation of the product in
accordance with the intended use.
Info:
Important information for efficient,
trouble-free operation.
Magnifying glass:
Important chart, introductory
chapter.
Menu level:
Sub-screen with menu level (starting
from main menu).
Procedure:
Important instruction, programming
sample.
Figure reference:
Text reference to elements in a
preceding figure.
Content reference (topic):
Important safety-related content
reference.
Disposal:
Waste material that must be recycled
and not disposed of in domestic
waste.

General
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1.4.2 Key
Markups with the following meaning are used in the text.
Markup Meaning Description
[SWITCH] Switch / Button Key commands and buttons from screen
presentations are depicted in square brackets,
italics and orange.
“Configuration”Screen titles /
menus
Screen titles and menus are depicted in quotation
marks.
Schleuniger Product names and
company
Product and company names are depicted in
italics.
“1.5 Key (Page 9)” Cross reference Cross references are depicted in blue and italics.
1.» Instruction Instructions are enumerations with arrow.
➥Results of an
instruction
Explanations and actions initiated in instructions
are indicated by an arrow.
The following abbreviations are used.
Abbreviation Meaning Description
Fig. Figure Images are referred to in the captions as Figure.
mm Millimeters All dimensions in this manual are given in
millimeters.
1.5 DECLARATION OF CONFORMITY
See appendix.
1.6 LIMITATION OF LIABILITY
This manual was compiled while taking into account the applicable norms and guidelines, state-of-
the-art technology and our many years of experience.
The manufacturer accepts no liability for any damages or accidents resulting from:
■Disregard of the manual
■Disregard of the safety signs
■Improper use
1.7 WARRANTY CONDITIONS
See the Schleuniger document, “General Terms of Sale and Delivery” .
1.8 COPYRIGHT PROTECTION
This operating manual must be treated confidentially. It is only intended for persons who are
involved in work with the product. The operating manual must not be made available to third
parties without the express written consent of the manufacturer.

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The manufacturer holds the copyright to the contents of the operating manual (text, figures,
illustrations, drawings, diagrams and other representations).
1.9 PRIVACY PROTECTION
Schleuniger processes personal data in compliance with the Schleuniger privacy protection
declaration. This declaration is available in the following languages and addresses.
Language Address
German schleuniger.com/de/rechtsmittel-und-datenschutzerklärung
English schleuniger.com/en/legal-information-and-privacy-statement
Spanish schleuniger.com/na/es/información-legal-y-aviso-de-privacidad
Japanese
schleuniger.com/jp/jp/法的情報およびプライバシー宣言
Chinese
schleuniger.com/cn/cn/法律和隐私条款
1.10 SPARE PARTS
Original spare parts must always be purchased from your local Schleuniger representative.
We reserve the right to change the appearance or function of spare parts as part of product
improvement without prior notice.
Caution
Use of incorrect spare parts
Incorrect or faulty spare parts can lead to damage, malfunction or total failure of the
product as well as affecting the safety of the operating personnel. Therefore, use
only original spare parts from Schleuniger .

Safety
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2SAFETY
2.1 WARNINGS
Throughout the operating manual, warnings are indicated by the following symbols. They are
introduced by danger signs and key words which indicate the extent of danger. The warnings must
be adhered to in order to prevent accidents, personal injury and tangible damage.
Danger
“Danger”
This indicates an imminent hazardous situation, that will result in death or serious
injuries if it is not avoided.
Warning
“Warning”
This indicates a potential hazardous situation, that can result in death or serious
injuries if it is not prevented.
Caution
“Caution”
This indicates a potential hazardous situation, that can result in moderate or light
injuries if it is not avoided.
Notice
“Tangible damage”
This indicates a potential hazardous situation, that can result in material damage if
it is not avoided.
2.2 GENERAL SAFETY ADVICE
■The product must only be operated in a fully serviceable and safe operating condition. Before
starting the product, check that it is serviceable.
■Never operate the product in environments where there is a risk of fire or explosion.
■Only operate the product in dry, dust-free surroundings.
■Disconnect the product from the electrical power supply and/or the compressed air supply
before performing any maintenance or repair work.
■Only use original Schleuniger accessories, especially interface cables (electromagnetic
compatibility).
2.3 SOURCES OF DANGER / RESIDUAL DANGERS
There are hazards involved when using technical products.