Sealey ES900F.V2 User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
I
MPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
ES900F.V2 Issue: 2(H,F) - 28/03/18
Original Language Version
© Jack Sealey Limited
Refer to instruction
manual
FOLDING ENGINE STAND 900kg
MODEL NO:ES900F.V2
1. SAFETY
 WARNING! Ensure all health and safety, local authority, and general workshop practice regulations are strictly adhered to when using this
equipment.
Before using the stand ensure it is in sound condition and good working order.
Replace or repair damaged parts. Use recommended parts only. Non authorised parts may be dangerous and will invalidate the warranty.
Keep the stand clean for best and safest performance.
Locate the stand in an adequate working area for its function, keep area clean and tidy and free from unrelated materials and ensure
there is adequate lighting.
Use on a firm, level surface capable of sustaining the stand and the load.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery. Contain and/or tie back long hair.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Ensure all non-essential persons keep a safe distance whilst the stand is in use.
Lock mounting plate in position before fixing a load and ensure the load is centred and securely mounted on the locking plate.
Ensure the stand and the load are stable.
To move a loaded stand, push it from the load side. DO NOT move the stand from the handle end and never pull the stand towards
yourself. Also ensure surface over which the stand is to travel is strong enough to take the stand and load and that it is not cracked,
uneven or obstructed.
Keep hands clear of moving parts when folding and unfolding the stand.
Wear appropriate protective clothing.
 DO NOT operate unit if damaged.
 DO NOT allow untrained persons to operate the stand.
 DO NOT exceed the rated capacity of 900kg.
DO NOT use the stand when you are tired or under the influence of alcohol, drugs or intoxicating medication.
 DANGER: DO NOT work under an engine mounted on the stand.
 DO NOT use the stand for purposes other than for which it is designed.
 WARNING! Failure to comply with these instructions may result in damage to the stand, load and/or personal injury.
When not in use store stand in a safe, dry, childproof area.
2. INTRODUCTION
These stands accept a wide variety of engines and transmissions. The heads swivel 360° for accessibility to all parts of the engine. Fully adjustable
mounting arms. Swivel castors provide excellent manoeuvrability. Additionally Model No. ES900F features folding legs for easier storage and
transport.
3. SPECIFICATIONpec
Model No:....................................................................ES900F
Capacity: .........................................................................900kg
Size (W x D x H):..................................... 1105 x 820 x 910mm
4. ASSEMBLY
Refer to fig.1 overleaf
4.1. Bolt the large castor wheels (9) to the rear-most mountings on the main frame and to the legs using M8x20 bolts (4), M8 washers (3),
M8 lock washers (2) and M8 nuts (1). Bolt the small castor wheels (14) to the forward mountings on the main frame using
M8x14 bolts (10), M8 washers (3), M8 lock washers (2) and M8 nuts (1).
4.2. Assemble the legs to the frame using the Ø16x110 pins (11). Lay each leg into the open channel and insert the first pin into the hole
nearest the rear of the frame. This will be the folding leg pivot. Retain the pin with a ‘R’ clip (15). Lock the leg in the down position by
inserting a second Ø16x110 pin (11) into the hole nearest the open end of the channel and retain with a ‘R’ clip (15).
4.3. Bolt the main upright to the cross member between the open channels using two M14x100mm bolts (8), M14 washers (7), M14 lock
washers (6) and M14 nuts (5). DO NOT fully tighten the nuts at this stage.
4.4. Take the two support struts and loosely bolt them to the top of the main upright using a M14x100 bolt (8). Insert two M14 bolts (8)
through the angled parts of the main base in the holes adjacent to the rear square section ensuring that the bolt heads are on the outside
of the frame. Slide the bottom of each support strut over the end of each bolt in turn and secure with the nuts and washers provided.
Fully tighten all the nuts and bolts holding the main upright and struts.
Wear safety footwear

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
ES900F.V2 Issue: 2(H,F) - 28/03/18
Original Language Version
© Jack Sealey Limited
ES900F.V2 Issue 2 PL 10/11/17
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Page 1 of 1
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Parts Information:
Folding Engine Stand 900kg
Model No: ES900F.V2
Item Part No. Description
1 SN.S STEEL NUT M8 ZINC DIN934 (SINGLE)
2 ESF.V LOCK WASHER (M8)
3 ESF.V WASHER (M8)
4 ESF.V BOLT (M8 X 20mm)
5 SN.S STEEL NUT M14 ZINC DIN934(SINGLE)
6 ESF.V LOCK WASHER (M14)
7 ESF.V WASHER (M14)
8 ESF.V BOLT (M14 X 100mm)
9 ES.V WHEEL,SWIVEL CASTOR (90x10x30x120)
10 SS.S HEX HEAD SET SCREW M8x14mm SINGLE
11 ESF.V PIN(16 X 110)
Item Part No. Description
12 ESF.V BOLT (M14 X 60mm)
13 ESF.V PIN
14 ES.V WHEEL,CASTOR (4 BOLT FIXING)(75x8x30x100
15 ESF.V LOCKING PIN
16 ESF.V HANDLE
14 ESF.V MOUNTING ARM
18 ESF.V SUPPORT
19 ESF.V MAIN POST
20 ESF.V BASE FRAME
21 ESF.V LEG
4.5. Take the engine mounting plate and insert it through the tube at the top of the main upright. Rotate the plate until one of the holes in
the inner tube is aligned with a hole in the outer tube and insert the locking pin (13).
4.6. Take the handle and insert it into the hole in the part of the turning plate tube protruding through the top of the main upright.
4.7. Attach the adjustable mountings to the turning plate using M14x60 bolts (12), M14 washers (7), M14 lock washers (6) and M14 nuts (5).
4.8. To fold up the legs remove the ‘R’ clips (15) from the Ø16x110 pins (11) furthest from the rear of the frame and pull out the pins. Fold the
legs up. Always retain the legs in the upright position by re-inserting the pins (11) through the holes in the frame directly in front of the
folded legs. Retain the pins (11) with the ‘R’ clips (15).
g.1