Ametek Land 809807 User manual

Calibration Stands 809807 & 810276
i
CALIBRATION STANDS
USER GUIDE
PUBLICATION NO810908
LANGUAGE: ENGLISH
QUALITY CUSTOMER SOLUTIONS

Health and Safety Information
Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS
- before using this product. If there is any instruction which you do not understand.
DO NOT USE THE PRODUCT.
Safety Signs
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
personal injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury to the user or users, or result in damage to the product or to property.
NOTE
Indicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of
data.
Signs and Symbols used on equipment and Documentation
Caution, risk of electric shock.
Caution, attention to possibility of risk of damage to the product, process or surroundings.
Refer to instruction manual.
Caution, hot surface.
Protective Conductor Terminal.
Observe precautions for handling electrostatic discharge sensitive devices.
Equipment Operation
Use of this instrument in a manner not specied by Land Instruments International may be hazardous.
Read and understand the user documentation supplied before installing and operating the equipment.
The safety of any system incorporating this equipment is the responsibility of the assembler.
Protective Clothing, Face and Eye Protection
It is possible that this equipment is to be installed on, or near to, machinery or equipment operating at
high temperatures and high pressures. Suitable protective clothing, along with face and eye protection
must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing
this product. If in doubt, contact Land Instruments International.
Electrical Power Supply
Before working on the electrical connections, all of the electrical power lines to the equipment must
be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these
operating instructions. If in doubt, contact Land Instruments International.
Storage
The instrument should be stored in its packaging, in a dry sheltered area.
Unpacking
Check all packages for external signs of damage. Check the contents against the packing note.
Lifting Instructions
Where items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the
Technical Specication for weights. All lifting should be done as stated in local regulations.
IMPORTANT INFORMATION - PLEASE READ
Contact Us
UK - Droneld
Land Instruments International
Tel: [phone]
Email: [email protected].uk
Web: www.landinst.com
USA - Pittsburgh
AMETEK Land, Inc.
Tel: [phone]
Email: [email protected]
[email protected]
Web: www.ametek-land.com
For further details on all LAND/Ametek ofces, distributors and representatives, please visit
our websites.
Return of Damaged Goods
IMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the
supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.
DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save
the packing with the damaged article for inspection by the carrier.
Return of Goods for Repair
If you need to return goods for repair please contact our Customer Service Department. They will be
able to advise you on the correct returns procedure.
Any item returned to Land Instruments International should be adequately packaged to prevent damage
during transit.
You must include a written report of the problem together with your own name and contact information,
address, telephone number, email address etc.
Design and Manufacturing Standards
The Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for
the design, manufacture and on-site servicing of combustion, environmental monitoring and non-contact
temperature measuring instrumentation.
Approvals apply in the USA
This instrument complies with all relevant European directives.
The Quality Management System of Ametek Motors (Shanghai) Co. Limited is approved to
ISO9001:2008 for the Design and Manufacturing of Motors and the Manufacturing of Gas
Analysers.
Operation of radio transmitters, telephones or other electrical/electronic devices in close
proximity to the equipment while the enclosure doors of the instrument or its peripherals
are open, may cause interference and possible failure where the radiated emissions exceed
the EMC directive.
The protection provided by this product may be invalidated if alterations or additions are made to the
structural, electrical, mechanical or pneumatic parts of this system. Such changes may also invalidate the
standard terms of warranty.
Copyright
This manual is provided as an aid to owners of Land Instruments International’s products and contains
information proprietary to Land Instruments International. This manual may not, in whole or part, be
copied, or reproduced without the expressed written consent of Land Instruments International Ltd.
Copyright © 2015 Land Instruments International.
MARCOM0311, Issue 4, 28 July 2015

Health and Safety Information
Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS
- before using this product. If there is any instruction which you do not understand.
DO NOT USE THE PRODUCT.
Safety Signs
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
personal injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury to the user or users, or result in damage to the product or to property.
NOTE
Indicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of
data.
Signs and Symbols used on equipment and Documentation
Caution, risk of electric shock.
Caution, attention to possibility of risk of damage to the product, process or surroundings.
Refer to instruction manual.
Caution, hot surface.
Protective Conductor Terminal.
Observe precautions for handling electrostatic discharge sensitive devices.
Equipment Operation
Use of this instrument in a manner not specied by Land Instruments International may be hazardous.
Read and understand the user documentation supplied before installing and operating the equipment.
The safety of any system incorporating this equipment is the responsibility of the assembler.
Protective Clothing, Face and Eye Protection
It is possible that this equipment is to be installed on, or near to, machinery or equipment operating at
high temperatures and high pressures. Suitable protective clothing, along with face and eye protection
must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing
this product. If in doubt, contact Land Instruments International.
Electrical Power Supply
Before working on the electrical connections, all of the electrical power lines to the equipment must
be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these
operating instructions. If in doubt, contact Land Instruments International.
Storage
The instrument should be stored in its packaging, in a dry sheltered area.
Unpacking
Check all packages for external signs of damage. Check the contents against the packing note.
Lifting Instructions
Where items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the
Technical Specication for weights. All lifting should be done as stated in local regulations.
IMPORTANT INFORMATION - PLEASE READ
Contact Us
UK - Droneld
Land Instruments International
Tel: [phone]
Email: [email protected]
Web: www.landinst.com
USA - Pittsburgh
AMETEK Land, Inc.
Tel: [phone]
Email: [email protected]
[email protected]
Web: www.ametek-land.com
For further details on all LAND/Ametek ofces, distributors and representatives, please visit
our websites.
Return of Damaged Goods
IMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the
supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.
DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save
the packing with the damaged article for inspection by the carrier.
Return of Goods for Repair
If you need to return goods for repair please contact our Customer Service Department. They will be
able to advise you on the correct returns procedure.
Any item returned to Land Instruments International should be adequately packaged to prevent damage
during transit.
You must include a written report of the problem together with your own name and contact information,
address, telephone number, email address etc.
Design and Manufacturing Standards
The Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for
the design, manufacture and on-site servicing of combustion, environmental monitoring and non-contact
temperature measuring instrumentation.
Approvals apply in the USA
This instrument complies with all relevant European directives.
The Quality Management System of Ametek Motors (Shanghai) Co. Limited is approved to
ISO9001:2008 for the Design and Manufacturing of Motors and the Manufacturing of Gas
Analysers.
Operation of radio transmitters, telephones or other electrical/electronic devices in close
proximity to the equipment while the enclosure doors of the instrument or its peripherals
are open, may cause interference and possible failure where the radiated emissions exceed
the EMC directive.
The protection provided by this product may be invalidated if alterations or additions are made to the
structural, electrical, mechanical or pneumatic parts of this system. Such changes may also invalidate the
standard terms of warranty.
Copyright
This manual is provided as an aid to owners of Land Instruments International’s products and contains
information proprietary to Land Instruments International. This manual may not, in whole or part, be
copied, or reproduced without the expressed written consent of Land Instruments International Ltd.
Copyright © 2015 Land Instruments International.
MARCOM0311, Issue 4, 28 July 2015

Models 4500 MkII+ & Premier
User GuidePreface
Calibration Stands
Blank

Page 1User Guide
Models 4500 MkII+ & Premier Calibration Stands
1Introduction
The calibration stand kit allows you to perform an off-stack calibration on
your Land opacity monitor. For installations subject to US EPA regulations,
this procedure must be carried out at least once every three years, in
accordance with 40 CFR60. Appendix F, Procedure 3.
Each kit includes a pair of calibration stands, a power supply and a suitable
connector.
• Calibration kit 809807 is designed for use with the 4500 MkIII and
4200+ opacity monitors .
• Calibration kit 810276 is designed for use with the 4500 MkII+ and
4500 Premier opacity monitors.
1.1 Instructions for 809807 (for use with 4500 MkIII and 4200+)
1) Switch off the power to the transceiver, usually at the AFU-APS-I/O.
2) Undo the clips from the transceiver purge and remove the transceiver.
3) Undotheclipsfromtheretro-reectorpurgeandremovetheretro-
reector.
4) Takethetransceiverandretro-reectortoacleanworkshop.
5) Assemble the test stands as shown in Fig. 1 and use the clips to secure
each unit into its stand.
Fig. 1
6) Determine the correct spacing for the stands. The distance between
the front faces of the stands (Fig. 2) should be equal to the installation
pathlengthgivenontheManufacturer’sCerticateofConformity(MCOC)plus
252 mm (9.9 in).
Distance between stands
Fig. 2

User GuidePage 2
Models 4500 MkII+ & PremierCalibration Stands
Issue 7 January 2014
Gas Monitoring Products
Standard Terms of Warranty
Land Instruments International warrant all products of our own manufacture to be within specied limits of calibration,
if any, when despatched from our works. Also that they are free from defects in material and workmanship for normal
use and service when used for their intended purpose within the limits of our specication. The period of warranty,
with respect to defects in material and workmanship, will be one year from date of despatch, or readiness for despatch
should delivery be delayed by the customer who has been notied of the readiness at or after the acknowledged
estimated date of despatch.
Land Instruments International guarantees to repair any defective workmanship or replace at its own option any
defective parts in any product of its manufacture, provided that the defective instrument is returned to our works
free of charge and securely packed. Also, provided that the said goods are found to be solely defective due to faulty
design, materials or workmanship and not by improper use or accident.
Items which under their normal course of use or storage, age or deteriorate e.g. measuring cells, batteries, vacuum
tubes, thermocouples, are not covered by this warranty, and will be charged for if replaced together with labour
charges for any work found not to be covered by the warranty and any transport or import charges incurred by Land
Instruments International at the customers expense.
Equipment or components purchased by Land Instruments International from other manufacturers and used with or
within Land Instruments International equipment bear only the warranty of the original manufacturer.
Warranty work will only be carried out on site on receipt of an ofcial order from the customer who will be charged for
all travelling time plus travelling and living expenses involved to carry out the work. Should the said faulty operation
not be the cause of the instrument’s faulty design, materials or workmanship, but due to application conditions,
Land Instruments International reserve the right to charge additionally for all labour on establishing this at the
customer’s works.
Warranty cover is subject to the correct planned maintenance being done in accordance with the published service
schedule. Failure to follow the planned maintenance will void the warranty terms. Any warranty claim in this event will
be at the discretion of Land Instruments International. Whilst every care is taken in the manufacture of our products,
we can accept no responsibility for any consequential loss, however caused, through the failure of any of our products
to operate accurately or correctly.
All products except 4500 MkIII
The standard warranty on new instruments is a 1-year return-to-base warranty. If repairs are performed at site, then
travelling time and expenses will be charged at standard rates. Purchased Spare Parts are warranted for 1 year from
date of shipment, carriage included. If a Spare Part is supplied under warranty, then this part is only warranted for
the residue of the applicable warranty period. Calibration lters are not warranted against any damage or change in
characteristic that may occur due to mishandling.
Model 4500 MkIII
The standard warranty on new instruments is a 3-year return-to-base warranty. If repairs are performed at site, then
travelling time and expenses will be charged at standard rates. Purchased Spare Parts are warranted for 1 year from
date of shipment, carriage included. If a Spare Part is supplied under warranty, then this part is only warranted for
the residue of the applicable warranty period. Calibration lters are not warranted against any damage or change in
characteristic that may occur due to mishandling. The 4500 MkIII light source has a lifetime warranty.
Exclusions
1. Warranty subject to the analysers being used in the manner for which they were designed.
2. Warranty subject to all recommended maintenance being performed as dened in the operating or service
manual or in the quotation.
3. The following consumable items are specically excluded: All lters, Electrochemical cells, Chemical Drying
Agents, Batteries.
MARCOM0300
7) Conrmthatthepowersupplyvoltageis24Vdc.
8) Connect the power supply to the transceiver using the circular
connector.
9) Alignthetransceiverandtheretro-reectorusingthealignmenttargets.
You will need to remove the retro element to see the green spot on the
target.
10) In the instrument software menu, select the Calibration: Recalibration
option (password is 10) and perform a clear-path calibration. Refer to
the instrument User Guide for more details.
11) If you have an External Zero Device (Land part number 807141) you
must adjust it immediately after performing a clear-path calibration.
12) Whenyouhavenishedthecalibration,unclipboththetransceiver
andtheretro-reectorfromtheirstandsandreturnthemtothe
measurement location.
1.2 Instructions for 810276 (for use with 4500 MkII+ and 4500 Premier)
1) Switch off the power at the T-box
2) Undo the clips from the transceiver purge. Use a 5 mm hex key to
loosen the captive hinge pins and remove the transceiver.
3) Undotheclipsfromtheretro-reectorpurge.Usea5mmhexkeyto
loosenthecaptivehingepinsandremovetheretro-reector.
4) Takethetransceiverandretro-reectortoacleanworkshop.
5) Assemble the test stands as shown in Fig. 1 and use the clips to secure
each unit into its stand.
6) Determine the correct spacing for the stands (Fig. 2). The distance
between the front faces of the stands should be equal to the installation
pathlengthgivenontheManufacturer’sCerticateofConformity
(MCOC) plus 440 mm (17.3 in).
If your opacity monitor has the air-actuated shutters, the separation
should be equal to the installation pathlength given on the
Manufacturer’sCerticateofConformity(MCOC)plus696mm(27.4in).
7) Conrmthatthepowersupplyvoltageis12Vdc.
8) Connect the power supply to the transceiver using the circular connector.
9) Alignthetransceiverandtheretro-reectorusingthealignmenttargets.
You will need to drop the retro element to see the green spot on the
target.
10) In the instrument software menu, select the Calibration: Recalibration
option (password is 10) and perform a clear-path calibration. Refer to
the instrument User Guide for more details.
11) If you have an External Zero Device (Land part number 703.902) you
must adjust it immediately after performing a clear-path calibration.
12) Whenyouhavenishedthecalibration,unclipboththetransceiver
andtheretro-reectorfromtheirstandsandreturnthemtothe
measurement location.

Issue 7 January 2014
Gas Monitoring Products
Standard Terms of Warranty
Land Instruments International warrant all products of our own manufacture to be within specied limits of calibration,
if any, when despatched from our works. Also that they are free from defects in material and workmanship for normal
use and service when used for their intended purpose within the limits of our specication. The period of warranty,
with respect to defects in material and workmanship, will be one year from date of despatch, or readiness for despatch
should delivery be delayed by the customer who has been notied of the readiness at or after the acknowledged
estimated date of despatch.
Land Instruments International guarantees to repair any defective workmanship or replace at its own option any
defective parts in any product of its manufacture, provided that the defective instrument is returned to our works
free of charge and securely packed. Also, provided that the said goods are found to be solely defective due to faulty
design, materials or workmanship and not by improper use or accident.
Items which under their normal course of use or storage, age or deteriorate e.g. measuring cells, batteries, vacuum
tubes, thermocouples, are not covered by this warranty, and will be charged for if replaced together with labour
charges for any work found not to be covered by the warranty and any transport or import charges incurred by Land
Instruments International at the customers expense.
Equipment or components purchased by Land Instruments International from other manufacturers and used with or
within Land Instruments International equipment bear only the warranty of the original manufacturer.
Warranty work will only be carried out on site on receipt of an ofcial order from the customer who will be charged for
all travelling time plus travelling and living expenses involved to carry out the work. Should the said faulty operation
not be the cause of the instrument’s faulty design, materials or workmanship, but due to application conditions,
Land Instruments International reserve the right to charge additionally for all labour on establishing this at the
customer’s works.
Warranty cover is subject to the correct planned maintenance being done in accordance with the published service
schedule. Failure to follow the planned maintenance will void the warranty terms. Any warranty claim in this event will
be at the discretion of Land Instruments International. Whilst every care is taken in the manufacture of our products,
we can accept no responsibility for any consequential loss, however caused, through the failure of any of our products
to operate accurately or correctly.
All products except 4500 MkIII
The standard warranty on new instruments is a 1-year return-to-base warranty. If repairs are performed at site, then
travelling time and expenses will be charged at standard rates. Purchased Spare Parts are warranted for 1 year from
date of shipment, carriage included. If a Spare Part is supplied under warranty, then this part is only warranted for
the residue of the applicable warranty period. Calibration lters are not warranted against any damage or change in
characteristic that may occur due to mishandling.
Model 4500 MkIII
The standard warranty on new instruments is a 3-year return-to-base warranty. If repairs are performed at site, then
travelling time and expenses will be charged at standard rates. Purchased Spare Parts are warranted for 1 year from
date of shipment, carriage included. If a Spare Part is supplied under warranty, then this part is only warranted for
the residue of the applicable warranty period. Calibration lters are not warranted against any damage or change in
characteristic that may occur due to mishandling. The 4500 MkIII light source has a lifetime warranty.
Exclusions
1. Warranty subject to the analysers being used in the manner for which they were designed.
2. Warranty subject to all recommended maintenance being performed as dened in the operating or service
manual or in the quotation.
3. The following consumable items are specically excluded: All lters, Electrochemical cells, Chemical Drying
Agents, Batteries.
MARCOM0300

For a full list of international oces, please visit our website www.landinst.com
Copyright © 2015 LAND Instruments International. Continuous product
development may make it necessary to change these details without notice.
Calibration Stands User Guide, Issue 2, 15 October 2015
Applies in the US
Land Instruments International
Droneld, S18 1DJ,
England
Tel: [phone]
Fax: [phone]
Email: land.enquir[email protected].uk
www.landinst.com
AMETEK Land - Asia Pacic
No. 43, Changi South Ave 2,
#04-01, Singapore 486164,
Singapore
Tel: [phone]
Fax: [phone]
www.landinst.com
AMETEK Land - Americas
150 Freeport Road, Pittsburgh,
PA 15238, U.S.A.
Tel: [phone]
Fax: [phone]
Email: [email protected]
www.ametek-land.com
Applies in the UK
CALIBRATION STANDS
4500 MkII+ & Premier