Sega GHOST SQUAD - EVOLUTION User manual

i
TABLE OF CONTENTS
TABLE OF CONTENTS
E0-0611 420-6831-11UK
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
TABLE OF CONTENTS ....................................................................................... i
INTRODUCTION ................................................................................................ iii
1HANDLING PRECAUTIONS...................................................................... 1
2PRECAUTIONS REGARDING INSTALLATION LOCATION .................... 4
2-1 LIMITATIONS OF USAGE...........................................................................................5
2-2 OPERATION AREA .....................................................................................................6
3PRECAUTIONS REGARDING PRODUCT OPERATION.......................... 7
3-1 BEFORE OPERATION ...............................................................................................7
3-2 DURING OPERATION (PAYING ATTENTION TO CUSTOMERS) ............................9
4PART DESCRIPTIONS ........................................................................... 10
5ACCESSORIES ....................................................................................... 11
6ASSEMBLY AND INSTALLATION ........................................................... 13
7PRECAUTIONS WHEN MOVING THE MACHINE .................................. 33
7-1 MOVING THE MACHINE...........................................................................................33
7-2 SEPARATING THE MAIN CABINET .........................................................................35
8GAME DESCRIPTION.............................................................................. 37
9EXPLANATION OF TEST AND DATA DISPLAY ..................................... 49
9-1 VTS BOARD .............................................................................................................51
9-2 SYSTEM TEST MODE ..............................................................................................52
9-3 GAME TEST MODE...................................................................................................53
10 PROJECTOR............................................................................................ 63
10-1 REMOTE CONTROL BUTTONS.............................................................................64
10-2 AUTO COLOUR MATCHING...................................................................................64
10-3 ADJUSTING ON-SCREEN CONTRAST .................................................................65
10-4 ADJUST ON-SCREEN BRIGHTNESS ....................................................................66
10-5 ADJUSTING ON-SCREEN DISPLAY POSITION....................................................67
10-6 ADJUSTING SCREEN SIZE....................................................................................68
10-7 CONVERGENCE ADJUSTMENT............................................................................69
10-8 STATIC CONVERGENCE ADJUSTMENT..............................................................70
10-9 POINT CONVERGENCE ADJUSTMENT................................................................71
10-10 LINE CONVERGENCE ADJUSTMENT.................................................................72

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TABLE OF CONTENTS
11 CONTROL UNIT....................................................................................... 73
11-1 HOW TO REPLACE THE MICROSWITCH .............................................................74
11-2 HOW TO REPLACE THE SENSOR UNIT...............................................................77
11-3 REPLACING THE SOLENOID.................................................................................78
12 COIN SELECTOR & CREDIT SETTINGS................................................ 79
13 REPLACING THE FLUORESCENT LAMPS ........................................... 84
14 PERIODIC INSPECTION.......................................................................... 86
15 TROUBLESHOOTING ............................................................................. 88
16 GAME BOARD ......................................................................................... 90
16-1 HOW TO REMOVE GAME BOARD ........................................................................91
16-2 COMPOSITION OF THE GAME BOARD................................................................93
17 DESIGN RELATED PARTS...................................................................... 94
18 PARTS LIST ............................................................................................. 95
19 WIRE COLOR CODE TABLE................................................................. 138
20 WIRING DIAGRAM ................................................................................ 139

INTRODUCTION
iii
INTRODUCTION
This manual is intended to provide detailed descriptions together with all the necessary information covering the
general operation of electronic assemblies, electro-mechanicals, servicing control, spare parts, etc. for the product,
"GHOST SQUAD - EVOLUTION."
This manual is intended for the owners, personnel and managers in charge of operation of the product.
Operate the product after carefully reading and sufficiently understanding the instructions.
In the unlikely event that the product does not function correctly, DO NOT allow anyone other than a technician
to touch the internal system. Turn off the power to the machine, making sure to unplug the electrical cord from the
outlet, and contact the office listed below or the point-of-purchase for this product.
Use of this product is unlikely to cause physical injuries or damage to property. However, points that require special
attention are indicated by bold text, the word "IMPORTANT" and the symbol below.
SEGA AMUSEMENTS EUROPE, LTD.
Suite 3a, Oaks House 12-22, West Street, Epsom, Surrey, KT18 7RG, United Kingdom
Telephone: [phone] Facsimile: [phone]
e-mail: [email protected] http://www.sega-amusements.co.uk
Indicates important information that, if ignored, may result in the mishandling of
the product and cause faulty operation or damage to the product.
Installation space 1,300 mm [Width] x 1,700 mm [Depth]
Height: 2,230 mm
Weight: 253kg
Power, maximum current: 3A, (AC 230 V, 50 Hz Area)
Monitor: Toshiba 50” Projection Type.
Operating Temperature: 5-30 degrees C.
SPECIFICATIONS
NOTE: The contents herein described are subject to change without notice.

iv
INTRODUCTION
Parts replacement, maintenance inspections and troubleshooting should be carried out by site maintenance personnel
or other qualified professionals. This manual includes directions for potentially dangerous procedures which should
only be carried out by professionals with the appropriate specialized knowledge.
The site maintenance personnel or other qualified professionals mentioned in this manual are defined as follows:
Site maintenance personnel:
Individuals with experience in maintaining amusement equipment, vending machines, etc., working under the super-
vision of the owner/operator of this product to maintain machines within amusement facilities or similar premises by
carrying out everyday procedures such as assembly, maintenance inspections, and replacement of units/expendable
parts.
Activities to be carried out by site maintenance personnel:
Amusement equipment/vending machine assembly, maintenance inspection and replacement of units/expendable
parts.
Other qualified professionals:
Persons employed by amusement equipment manufacturers, or involved in design, production, testing or mainte-
nance of amusement equipment. The individual should have either graduated from technical school or hold similar
qualifications in electrical/electronics/mechanical engineering.
Activities to be carried out by other qualified professionals:
Amusement equipment/vending machine assembly, repair/adjustment of electrical/electronic/mechanical parts.
Procedures not described in this manual or marked as ‘to be carried out by site
maintenance personnel or other qualified professionals’ should not be carried
out by personnel without the necessary skill or technology. Work carried out by
unqualified persons may cause serious accidents, including electrocution.
Definition of 'Site Maintenance Personnel or Other Qualified Individuals'

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
To maintain safety:
To ensure the safe operation of this product, be sure to read the following before usage.
The following instructions are intended for the users, operators and the personnel in charge of the
operation of the product. After carefully reading and sufficiently understanding the warning
displays and cautions, handle the product appropriately. Be sure to keep this manual close to the
product or in a convenient place for future reference.
Herein, explanations which require special attention are enclosed with dual lines. Depending on
the potentially hazardous degrees, the terms of DANGER, WARNING, CAUTION, etc. are used.
Be sure to understand the contents of the displays before reading the text.
Indicates that mishandling the
product by disregarding this
pictograph will cause severe
injury or death.
Indicates that mishandling the
product by disregarding this
warning will cause a potentially
hazardous situation which can
result in death or serious injury.
Indicates that mishandling the
product by disregarding this
caution will cause a slight
hazardous situation which can
result in personal injury and/or
material damage.
For the safe usage of the product, the following pictographs are used:
Indicates "HANDLE WITH CARE." In order to protect the human body and
equipment, this display is attached to places where the Owner's Manual, Serviceman
Manual and/or Service Manual should be referred to.
Indicates a "Protective Earth Terminal." Before operating the equipment, be sure to
connect it to the Ground.
(The step may be omitted for products in which a power cord with earth is used.)
Perform work in accordance with the instructions herein stated.
Instructions for work are explained by paying attention to the aspect of accident prevention.
Failing to perform work as per the instructions can cause accidents. In the case where only
those who have technical expertise should perform the work to avoid hazardous situation, the
instructions herein state that the site maintenance personnel should perform such work.
Be sure to turn off the power before working on the machine.
To prevent an electric shock, be sure to turn off the power before carrying out any work that
requires direct contact with the interior of the product. If the work is to be performed in the
power-on status, the Instruction Manual herein always states to that effect.
Be sure to ground the Earth Terminal.
(This is not required in the case where a power cord with earth is used.)
This product is equipped with the Earth Terminal. When installing the product, connect the
Earth Terminal to the "accurately grounded indoor earth terminal" by using an earth wire.
Unless the product is grounded appropriately, the user can be subject to an electric shock.
After performing repair, etc. for the control equipment, ensure that the Earth Wire is firmly
connected to the control equipment.
Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.
This product does not incorporate the Earth Leakage Breaker. Using a power supply which is
not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.
Be sure to use fuses which meet the specified rating.
(Only for the machines which use fuses.)
Using fuses exceeding the specified rating can cause a fire and an electric shock.

HANDLING PRECAUTIONS
1
1
HANDLING PRECAUTIONS1
● Before performing work, be sure to turn the power off. Performing the work
without turning the power off can cause an electric shock or short circuit. In the
case work should be performed in the status of power on, this manual always
states to that effect.
● To avoid an electric shock or short circuit, do not plug in or unplug quickly.
● To avoid an electric shock, do not plug in or unplug with a wet hand.
● Do not expose power cords or earth wires on the surface, (floor, passage, etc.).
If exposed, the power cords and earth wires are susceptible to damage. Dam-
aged cords and wires can cause an electric shock or short circuit.
● To avoid causing a fire or an electric shock, do not put things on or damage
the power cords.
● When or after installing the product, do not unnecessarily pull the power cord. If
damaged, the power cord can cause a fire or an electric shock.
● In case the power cord is damaged, ask for a replacement through where the
product was purchased from or the office herein stated. Using the cord as is
damaged can cause fire, an electric shock or leakage.
● Be sure to perform grounding appropriately. Inappropriate grounding can
cause an electric shock.
● Be sure to use fuses meeting the specified rating. Using fuses exceeding the
specified rating can cause a fire or an electric shock.
● Be sure that connections such as IC BD are made properly. Insufficient insertion
can cause an electric shock.
● Specification changes, removal of equipment, conversion and/or addition, not
designated by SEGA are not permitted.
- Failure to observe this may cause a fire or an electric shock. Non-compli-
ance with this instruction can have a bad influence upon physical conditions
of the players or the onlookers, or result in injury during play.
- SEGA shall not be held responsible for damage, compensation for damage
to a third party, caused by specification changes not designated by SEGA.
● Do not perform any work or change parts not listed in this manual. Doing so
may lead to an accident.
If you need to perform any work not listed in this manual, request work from the
office indicated in this manual or the point of purchase, or inquires for details.
● Be sure to perform periodic maintenance inspections herein stated.
When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that
the player can enjoy the game safely.
Non-compliance with the following points or inappropriate handling running counter to the cautionary matters
herein stated can cause personal injury or damage to the machine.

2
HANDLING PRECAUTIONS
1
● For the IC board circuit inspections, only the logic tester is allowed. The use of a
multiple-purpose tester is not permitted, so be careful in this regard.
● The projector is employed for this machine. The projector’s screen is susceptible
to damage, therefore, be very careful when cleaning the screen. For details,
refer to the section “Projector.”
● Static electricity from your body may damage some electronics devices on the
IC board. Before handling the IC board, touch a grounded metallic surface so
that the static electricity can be discharged.
● Some parts are not designed and manufactured specifically for this game ma-
chine. The manufacturers may discontinue, or change the specifications of such
general-purpose parts. If this is the case, SEGA cannot repair or replace a failed
game machine whether or not a warranty period has expired.

HANDLING PRECAUTIONS
3
1
CONCERNING THE STICKER DISPLAY
This SEGA product has stickers attached describing
the product manufacture No. (Serial No.) and Electrical
Specifications. It also has a Sticker describing where to
contact for repair and for purchasing parts.
When inquiring about or asking for repairs, mention
the Serial No. and Name of Machine indicated on
the Sticker. The Serial Number indicates the product
register. Identical machines could have different
parts depending on the date of production. Also,
improvements and modifications might have been made
after the publication of this manual. In order to ensure
you order the correct parts, mention the Serial No. when
contacting the applicable places.
CONCERNING WARNING DISPLAYS
This SEGA product has warning displays on stickers,
labels and/or printed instructions adhered/attached to or
incorporated in the places where a potentially hazardous
situation could arise. The warning displays are intended
for accident prevention for customers and for avoiding
hazardous situations relating to maintenance and
servicing work. Some portions of the cabinet contain
high voltage and may cause accidents if touched. When
performing maintenance, be very careful of the warning
displays. It is especially important that any complex
repair and replacement work not mentioned herein
should be performed by those technical personnel who
have knowledge of electricity and technical expertise.
In order to prevent accidents, caution any customer
ignoring the warnings to cease and desist immediately.

4
PRECAUTIONS REGARDING INSTALLATION LOCATION
2
PRECAUTIONS REGARDING INSTALLATION LOCATION 2
This product is an indoor game machine. Do not install it outside. Even indoors,
avoid installing in places mentioned below so as not to cause a fire, electric
shock, injury and/or malfunction.
- Places subject to rain or water leakage, or places subject to high humidity in
the proximity of an indoor swimming pool and/or shower, etc.
- Places subject to direct sunlight, or places subject to high temperatures in the
proximity of heating units, etc.
- Places filled with inflammable gas or vicinity of highly inflammable/volatile
chemicals or hazardous matter.
- Dusty places.
- Sloped surfaces.
- Places subject to any type of violent impact.
- Vicinity of anti-disaster facilities such as fire exits and fire extinguishers.
- The operating (ambient) temperature range is not from 5°Cto 30°C.
- Places near water or spray from water such as a Jet Wash or Swimming Pool.

PRECAUTIONS REGARDING INSTALLATION LOCATION
5
2
2-1 LIMITATIONS OF USAGE
● Be sure to check the Electrical Specifications. Ensure that this product is com-
patible with the location’s power supply, voltage, and frequency requirements.
A plate describing Electrical Specifications is attached to the product. Non-
compliance with the Electrical Specifications can cause a fire and electric
shock.
● This product requires a breaker and earth mechanism as part of the location
facilities. Using the product without these can cause a fire and electric shock.
● Ensure that the indoor wiring for the power supply is rated at 15 A or higher (AC
single phase 100 V ~ 120 V area), and 7 A or higher (AC 220 V ~ 240 V area).
Non-compliance with the Electrical Specifications can cause a fire and electric
shock.
● Be sure to use an independent power supply equipped with an earth leakage
breaker. Using a power supply without an earth leakage breaker can cause an
outbreak of fire if a power surge occurs.
● Putting many loads on one electrical outlet can cause generation of heat and
a fire resulting from overload.
● When using an extension cord, ensure that the cord is rated at 15 A or higher (AC
100 V ~ 120 V area) and 7 A or higher (AC 220 V ~ 240 V area). Using a cord
rated lower than the specified rating can cause a fire and electric shock.
Electricity Consumption:
RATED 2.5 @ 230VAC-240VAC