SET-A Makina TIGER MOBIL DACH Manual

TIGER MOBIL
DACH
Maintenance and Instructions Manual

1
WARNING
SET-A Makina
This manual contains important information on safety. Before carrying out any handling or use
operation consult this use and maintenance manual.
This manual contains copyright reserved information. All rights reserved.
Any form of reproduction, adaptation, or translation without the previous written consent of
SET-A Makina is forbidden.
SET-A Makina is not liable for direct or indirect damage to persons or objects due to the use of
this manual or machine in conditions different than those prescribed or which do not guarantee
the operator's safety.
All data contained in this manual are indicative and not binding, given that SET-A Makina
reserves the right to modem or vary its machines without any previous warning.
General Information
Manual content and use
Keep this manual in a dry and safe place for future reference, so that it is not ruined and is always
available for consultation.
This manual cannot replace the user's experience but it does supply all the information for correct
machine use.
If you need copies or up-dates, exclusively contact the SET-A Makina, which will supply indications on
the matter and solve any problems.

2
CONTENTS
CONTENTS ............................................................................................................................................... 2
PRESENTATION........................................................................................................................................ 3
GENERAL NOTES ON DELIVERY................................................................................................................ 4
Guarantee............................................................................................................................................ 4
Parts subject to wear are not covered by the guarantee. .................................................................. 4
Modifications To The Machine............................................................................................................ 4
Identification Of Spare Parts ............................................................................................................... 4
TECHNICAL DESCRIPTION ........................................................................................................................ 5
TECHNICAL CHARACTERISTICS ................................................................................................................ 6
SAFETY ..................................................................................................................................................... 7
General Information Concerning Safety.............................................................................................. 7
Safety Prescriptions............................................................................................................................. 7
VERIFICATIONS AND ADJUSTMENT....................................................................................................... 10
USING THE MACHINE ............................................................................................................................ 11
Fitting the down the hole hammer (DTH) ......................................................................................... 11
Using the machine............................................................................................................................. 11
EXTENSION ROD JOINTING.................................................................................................................... 12
At the end of the drilling limit: .......................................................................................................... 12
ROD AND HAMMER RECOVERING......................................................................................................... 13
MACHINE STOPPING AND REMOVAL ..................................................Hata! Yer işareti tanımlanmamış.
MAINTENANCE ...................................................................................................................................... 14
Adding Oil .......................................................................................................................................... 14
Periodical Controls ............................................................................................................................ 14
HAMMER BIT SHARPENING................................................................................................................... 15
Reconstructing the tooth support..................................................................................................... 16
AIR RECIEVER (OPTIONAL)..................................................................................................................... 17
TECHNICAL DATA............................................................................................................................... 17
PROBLEM SOLUTION SUGGESTIONS..................................................................................................... 18
APPENDIX I ............................................................................................................................................ 19
APPENDIX II ........................................................................................................................................... 20

3
PRESENTATION
It is a modern, simple and powerful drilling machine which is powered by pressurized air. In engineering
applications, it is successfully used in drilling holes Ø76 or Ø90mm, for different purposes.
•Compressed air is enough to drill holes with the Tiger Mobil DACH.
•No need for different power sources like hydraulic power unit, electricity etc.
•Allows you to easily drill holes; simple, lightweight and powerful drilling machine.
•It is a safe driller that keeps work safety at the top level.
•The machine is equipped with a piston type pneumatic air motor for rotation, a vein type
pneumatic air motor that allows the tool to move up and down via a chain and a DTH hammer.
•Horizontal, vertical and angle hole drilling operations can be achieved easily and successfully.
•Without deviation, the recommended maximum drilling depth in vertical holes is 20-25 m.
•High drilling speed: (granite: 10-15 cm/min; limestone - marble: 20-25 cm/min).
•Assembly and disassembly are easy and can be carried and moved very easily.
•Automatic lubricator with the central lubricating system.

4
GENERAL NOTES ON DELIVERY
On receipt of the machine, open the package and check that:
•The equipment is not damaged.
•In the case of transport damage, inform the forwarder and / or the transport insurance company
In a detailed way, immediately on delivery.
•The supply corresponds to the order specifications
If any pieces are missing, immediately inform the SET-A MAKINA within 8 days of receipt.
Guarantee
The machine is supplied and guaranteed to be free from fabrication faults or defective material for a
period of 1 year from the date on the transport document.
This guarantee, concerning faults and defects due to material, manufacturing and processing, is valid on
condition of reporting them within 8 days time after the relative identification.
Parts proved to be defective will be reaired or replaced, at the discretion of the SET-A MAKINA, on
condition that the said defect does not depend on failure to observe the use and maintenance
instructions, bad or unsuitable use of the equipment or on normal wear.
The parts to be replaced or repaired will be made available ex-our workshop.
The user shall sustain the shipment and transport costs, plus those for the labour, travel and board, if
the repair should necessitate the presence of one of our technicians.
Parts subject to wear are not covered by the guarantee.
Modifications To The Machine
SET-A MAKİNA reserves the right to make all necessary modifications to the machines it manufactures
without any prior notice.
Machine identification
The machine is identified by the number indicated on the card.
Identification Of Spare Parts
When requesting spare parts, always indicate the machine's serial number found on the test card and
the no. of the required part taken from the enclosed lists of spares.

5
TECHNICAL DESCRIPTION
MOD. TIGER MOBIL DACH SERIAL No. MD___________________
Pneumatic drill comprised of a column supporting the rotating head with an attachment for the down the
hole hammer. The rotating head can be supplied with a thread for rods with a cylindrical, male fitting
(RD 50) or a conical, female fitting (API 2” 3/8).
Rotating head advance via a chain driven by a pneumatic gear motor.
The machine is supplied as standard with:
•Support column (Appendix I page 23).
•Control unit with line lubricator (Appendix II page 19).
•2 wrenchs for unscrewing the rods.
•Drill steel 22x108 Ø40 400 mm L. for anchoring holes.
•Column anchoring chains (3 pcs, 3 m)
The following are available on request:
•1000 mm. drilling rods (39 in.) or 1500 mm. (59 in.) depending on column length.
•Down the hole hammer (DTH).
•1 wrench for hammer disengagement.
•Bit for down the hole hammer.
•Sharpener for hole bottom bit.
•Adapter from RD 50 to API 2” 3/8.
•Dust extractor.
•Air Receiver (see page 16).

6
TECHNICAL CHARACTERISTICS
kg
lbs
2200 mm (86”) column
55
122
2700 mm (106”) column
62
137
Control unit weight
33
73
Rotation head weight
36
80
Down the hole hammer weight (DTH)
25
55
Bit weight
5
11
1 m (39”) rod weight
11
25
1.5 m (59”) rod weight
14
31
Total weight - 2200mm column and chassis
290
638
Total weight - 2700mm column and chassis
297
653
Advance motor air consumption
800 Lt/min at 6 bar (29 cfm at 87 P.S.I.)
Rotating head air consumption
2000 Lt/min at 6 bar (73 cfm at 87 P.S.I.)
3" down the hole hammer air consumption
4000 Lt/min at 6 bar (146 cfm at 87 P.S.I.)
Total compressed air consumption
6800 Lt/min at 6 bar (219 cfm at 87 P.S.I.)
Lubricating oil consumption
1.5 Lt every 8 hours of work

7
SAFETY
General Information Concerning Safety
The design and manufacturing of this machine in conformity with the Machinery Safety Directive
2006/42/AT, 2006/95/AT LVD Directive, 2004/108/AT EMC Directive (specify relevant provisions and
other applicable directives, if any).
In particular, measures designed to prevent risks to operators were adopted during the design and
construction phases.
The complete documentation of the safety measures adopted is contained in the technical dossier
deposited at the offices of the SET-A Makina.
For some risks it was not possible to find solutions at the design level. In these cases, this manual
indicates the safety prescriptions to adopt to operate in the safest way.
WARNING: SET-A Makina recommends complying with the instructions, procedures and
recommendations of this manual, to adopt all precautions suggest by the technique and to
comply with the accident prevention regulations in force.
Safety Prescriptions
•The installation, maintenance, and use of the machine is reserved to specialised staff.
•Before performing any cleaning or maintenance intervention, check that the power supply is
disconnected.
•Do not remove the fixed protections of the machine protecting the mobile elements.
•Do not put your hands in the pairs where there is a danger of being crushed or trapped.
•The operator should stay by the control group in the most distant and protected position.
•When working and performing control operations the operator must always position himself
behind the control group.
•When the machine or its parts are handled it must idle and the power supply must be
disconnected. This must be performed by specialized staff with the appropriate tools.
•If it is necessary to replace machine components, exclusively use original spare parts.

8
COLUMN ANCHORING WITH CHAINS
1. Make 3 - 34 mm holes 20 cm ( 8 inc) deep.
2. Fix the chains (4) to the rings (1) of the column (3) using the hooks (clevises) (2).
3. Slacken the tighteners (5).
4. Fix the chains (4) to the ground using the special anchoring pins (6-7).
5. Use the tighteners (5) to tighten the chains equally.
1. Chain fixing rings
2. Hooks (clevises)
3. Column
4. Chains
5. Tightener
6. Pin
7. Plug

9
AIR CONNECTIONS
1. Direct the control unit to the most suitable and safe
position for performing the operations.
2. Close the compressor 12 (Appendix II) entry valve
and the supply valve for the down the hole hammer
13 (Appendix II) as in fig.4
3. Connect the feeding hose 14 (Appendix II) of the
down the hole hammer to the corresponding fitting
on the output group of the rotating head 6 (Appendix
I).
4. Connect the head rotation feeding hoses 15
(Appendix II) - right and left - to their corresponding
fittings 8 (Appendix I) on the rotating head.
5. Connect the up and down hoses 16 (Appendix III) to
the corresponding fittings 10 (Appendix I).
6. Position the distribution levers for rotation 1
(Appendix II) and advance 2 (Appendix II) to closed
or rest (central position) 0 (zero).
7. Connect the main feeding hose 17 (Appendix II) of
the supply compressor to the corresponding valve
12 (Appendix II) on the control unit.
For the air supply, use a hose no smaller than 1” 1/4.
ROTATION
ADVANCE
A –Anticlockwise (rod unscrewing)
A –up (backwards)
0 –Rest
0 –Rest
B –Clockwise (drilling)
B –Down
Figure 4
Figure 5