SIGMA TEK SDI 101 User manual

SDI 101
S-DIAS Safety
Digital Input Module
Date of creation: 18.12.2013
Version date: 02.12.2019
Article number: 20-891-101-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2013
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or
distributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not
responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur
through use of this handbook.

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S-DIAS Safety Digital Input Module SDI 101
The S-DIAS SDI 101 Safety digital input module has the safety integrity
level SIL3 or SIL CL 3 (EN / IEC 62061) or Performancelevel e (PL e)
(EN ISO 13849-1/-2).
The SDI 101 has:
•10 Safe inputs (EN 61131-2; EN/IEC 62061 and EN ISO 13849-
1/-2)
•Doubled clock output signal (short-circuit proof)
The safety inputs are used for reading 10 actuator signals (Emergency
Stop, confirmation button etc.).
To test inputs and detect cross circuits (e.g. Emergency Stop), the
SDI 101 has two non-safe signal outputs, TA and TB.
The safety-related SDI 101 is ideal for use in systems with optional
modules and interface variables according to Safety System Handbook,
see homepage
1
.
To use the SDI 101 in an application, a Safety CPU module that regulates
the synchronized communication with the safety modules using safe bus
telegrams is also required. This also includes
•Processing the safe application and
•The distribution of configuration data to remote safety modules.
1
Using the search function with the keyword “Safety System Handbook”

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Contents
1Basic Safety Guidelines......................................................... 4
1.1 General Information on Safety ....................................................4
1.2 Further Safety Guidelines............................................................5
1.3 General Requirements .................................................................6
2Safety Conformity..................................................................10
2.1 Functional Safety Standards.....................................................10
2.2 EU Conformity Declaration........................................................10
2.3 Safety-Relevant Parameters......................................................11
2.4 Compatibility...............................................................................12
3Technical Data .......................................................................13
3.1 Input Specifications....................................................................13
3.2 Signal Output Specifications for Cross-Circuit Detection .....13
3.3 Electrical Requirements.............................................................14
3.4 Input Circuit.................................................................................16
3.5 Miscellaneous .............................................................................16
3.6 Environmental Conditions.........................................................17
4Mechanical Dimensions........................................................18
5Connector Layout..................................................................19
5.1 Status LEDs.................................................................................20
5.2 Applicable Connectors...............................................................20
5.3 Label Field...................................................................................21

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6Wiring.....................................................................................22
6.1 Wiring Example...........................................................................22
6.2 Note..............................................................................................23
7Mounting................................................................................24
8Supported Cycle Times ........................................................26
8.1 Cycle Times below 1 ms (in µs).................................................26
8.2 Cycle Times equal to or higher than 1 ms (in ms)...................26
9Disposal .................................................................................26

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1 Basic Safety Guidelines
1.1 General Information on Safety
If the safety guidelines are not followed, dangers to personnel can arise that could lead to
serious injury or in worst cases, death. In less serious cases, systems and equipment can
be damaged.
The following symbols identify the individual risks as well as the degree of seriousness;
their respective meanings are briefly explained. You should therefore familiarize yourself
with the safety symbols and their meanings to prevent dangers and risks.
DANGER!
DANGER!
Identifies an immediate danger with high risk, which
can lead to immediate death or serious injury if not
avoided.
Indique un danger direct à haut risque d’un décès
immédiat ou des blessures graves si les consignes de
sécurité ne sont pas respectées.
WARNING
WARNING
Identifies a possible danger with a mid-level risk,
which can lead to death or (serious) injury if not
avoided.
Indique un danger possible d’un risque moyen de
décès ou de (graves) blessures si les consignes de
sécurité ne sont pas respectées.
CAUTION!
CAUTION!
Identifies a low risk danger, which can lead to injury or
property damage if not avoided.
Indique un danger avec un niveau de risque faible des
blessures légères ou des dommages matériels si les
consignes de sécurité ne sont pas respectées.

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1.2 Further Safety Guidelines
Warning, dangerous electrical voltage
Avertissement d’une tension électrique dangereuse
Hot surface warning
Avertissement d’une surface chaude
Danger for ESD-sensitive components
Les signes de danger pour les composants sensibles
aux décharges électrostatiques
This symbol identifies important or additional
information regarding the operation of the safety
modules.
Ce symbole indique des informations importantes ou
supplémentaires concernant le fonctionnement des
modules de sécurité particuliers.

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1.3 General Requirements
Technical
Documentation
This technical documentation is a component of this product.
•this document must be accessible in the vicinity of the
machine, since it contains important instructions.
•the technical documentation should be included in the
sale, rental or transfer of the product.
•
Documentation
technique
Cette documentation technique fait partie intégrale du produit.
•Gardez la toujours à portée de main et à la proximité
de la machine, car elle contient des informations
importantes.
•Distribuez la documentation technique aux secteurs de
la vente et/ou de la location du produit.
Acceptance of the
Safety Guidelines
Before handling the product belonging to this documentation,
the operating instructions and safety guidelines must be read.
SIGMATEK GmbH & Co KG accepts no liability for damages
resulting from non-compliance with the safety guidelines or the
relevant regulations.
Acceptance or the safety guidelines and the explanations in this
document, as well as the Safety System handbook are a basic
requirement for proper use. Therefore, read this operating
manual thoroughly and familiarize yourself with each of them.
More information on standards and regulations etc. can be
found in the system handbook.
Prendre connaissance
de consignes de
sécurité
Avant toute manipulation on doit impérativement prendre
connaissance de consignes de sécurité et du mode d’emploi.
SIGMATEK GmbH & Co KG n'assume aucune responsabilité
pour les dommages causés par le non-respect des consignes
de sécurité ou du mode d’emploi respectif.
La connaissance de consignes de sécurité et le contenu de
cette documentation ainsi que le mode d’emploi du système de
sécurité constitue une condition préalable à l'utilisation prévue.
Lisez ce mode d’emploi et assurez-vous de le comprendre
jusqu’aux détails.
Pour plus d'informations sur les normes et les lignes directrices,
etc., reportez-vous au mode d’emploi.

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Qualified Personnel
Installation, assembly, programming and initial start-up,
operation, maintenance and decommissioning of control and
automation technology products in general, as well as safety-
related products especially, can only be performed by qualified
personnel.
Qualified personnel in this context are people, who have
completed training or have trained under supervision of
qualified personnel and have been authorized to operate and
maintain safety-related equipment, systems and facilities in
compliance with the strict guidelines and standards of safety
technology.
Personnel qualifié
Installation, montage, programmation, mise en service,
l'exploitation, l'entretien et mise hors service de produits de
commande et d'automatisation en général, et de produits liés à
la sécurité, en particulier, ne peut être effectuée que par le
personnel qualifié.
On entend sous terme personnel qualifié les personnes ayant
acquis une formation professionnelle dispensé par un
spécialiste sur l’utilisation et surveillance des composants et
des systèmes de sécurité, ceci conformément aux lignes
directrices et les normes en vigueur.

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Designated Use
The Safety modules are designed for use in safety-oriented
applications and meet the required conditions for safety
operation in compliance with Performance level e (PL e), in
accordance with EN ISO 13849-1/-2 and SIL3 or SIL CL 3 in
accordance with EN 62061.
For your own safety and the safety of others, use safety
modules for their designated purpose. Correct EMC installation
as well as proper transport and storage are also included in
designated use.
Non-designated use consists of
•Any change made to the safety modules of any kind.
•The use of damaged safety modules.
•The use of the safety module outside of the
instructions described in this handbook.
•The use of the safety module outside of the technical
data described in this handbook.
Utilisation prévue
Les modules de sécurité sont conçus pour une utilisation dans
les applications sollicitant un niveau de sécurité et répondent à
toutes les conditions nécessaires pour un fonctionnement sûr
conformément au niveau de performance e (PL e) selon la
norme EN ISO 13849-1/-2 et SIL3 ou SIL CL 3 de la norme EN
62061.
Utilisez le module de sécurité conformément à son mode
d’emploi pour votre propre sécurité et celle d'autres personnes.
L'utilisation conforme comprend également une installation
conforme CEM ainsi que le transport et le stockage conforme.
L'utilisation abusive comprend entre autres:
•Les modifications quelconques apportées aux modules
de sécurité.
•Utilisation de modules de sécurité endommagés.
•Utilisation de modules de sécurité en dehors du cadre
décrit dans ce mode d’emploi.
•Utilisation de modules de sécurité en dehors des
spécifications décrites dans ce mode d’emploi.

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Operator Due Diligence
The operator must ensure that
•The Safety modules are to be used for their
designated purpose only.
•The Safety modules are to be operated in error-free,
fully functional condition only.
•Only sufficiently qualified and authorized personnel my
operated the Safety modules.
The documentation is complete and in readable condition and
available at the site of operation.
Obligation de diligence
L’utilisateur doit s'assurer que
•les modules de sécurité ne sont utilisés que selon les
spécifications.
•uniquement les modules de sécurité en parfait état de
fonctionnement peuvent être utilisés.
•seulement le personnel qualifié et autorisé puisse
manipuler les modules de sécurité.
la documentation dans son intégralité et dans un état lisible est
mise à disposition à l’endroit où les modules de sécurité sont
utilisés.

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2 Safety Conformity
2.1 Functional Safety Standards
- EN / IEC 62061:2005/A2:2015
- EN ISO 13849-1:2015
- EN ISO 13849-2:2012
2.2 EU Conformity Declaration
CE Declaration of Conformity
The SDI 101 complies with the following European directives:
•2006/42/EG “Directive of the European Parliament and of the
Council of 17 May 2006 on Machinery and Change to the Directive
95/16/EC” (machine guideline)
•2014/30/EU “Electromagnetic Compatibility” (EMC guideline)
•2011/65/EU Restricted use of certain hazardous substances in
electrical and electronic equipment (RoHS Guideline)
The EU Conformity Declarations are provided on the SIGMATEK website.
Using the search function with the keyword “EU Declaration of Conformity”.

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2.3 Safety-Relevant Parameters
Input Module
Safety Parameters
Safety Level
SDI 101 including CPU
module SCP 011 / SCP
111
Single channel use:
PFHD= 2.23E-09 (1/h)
MTTFD= 1829 years
DC = 96.43 %
SFF = 99.26 %
PL d(1)/Cat. 2
SIL 3
Two channel use:
PFHD= 2.04E-09 (1/h)
MTTFD= 2297 years
DC = 96.92 %
SFF = 99.53 %
PL e/Cat. 4
SIL 3
(1) DC is "high" according to table 5 and the corresponding note EN / ISO 13849. In
combination with the high MTTFDvalue and the good PFHDvalue, the performance level
according to table K.1 is PLd.
Reason for SIL 3 with single-channel use:
Because the high SFF value is greater than 99 %, SIL 3 can be accepted with a hardware
tolerance (HFT) of 0 according to EN 62061.

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2.4 Compatibility
Compatibility
For compatibility of the S-DIAS Safety modules, see section
"Compatibility of S-DIAS Safety Modules" in the system
handbook.
Test Signals for Cross-Circuit Detection
The module sends pulses in cyclic time intervals to detect a crossed circuit in
the outputs. When selecting the actuators, keep in mind that these pulses do
not activate the actuators or trigger any diagnostic messages. The pulse
signals cannot be deactivated or configured.
Les tests pour la détection de courts-circuits
Le module envoie cycliquement des impulsions afin de détecter un court-circuit
sur les sorties. En choisissant les actionneurs assurez-vous que ces
impulsions ne provoquent ni une commutation d'un actionneur ni l’apparition
d’un message de diagnostic. Les impulsions ne peuvent être ni désactivées ni
configurées.
Cross-Circuit Detection
It is important to keep in mind that the cross-circuit detection only functions
correctly when it is configured and wired correctly. This applies equally to in-
and outputs.
Détection de courts-circuits
Il est important de noter que la détection de courts-circuits dans le contexte
des fonctionnalités de sécurité ne fonctionne que si elle a été correctement
câblée et configurée. Cela vaut aussi bien pour les entrées que pour les
sorties.

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3 Technical Data
3.1 Input Specifications
The inputs are Type 1 in accordance with EN 61131-2
Number
10
Input voltage
+24 V DC
Input voltage range
minimum +18 V
maximum +30 V
Signal level
low: ≤ +5 V
high: ≥ +15 V
Switching threshold
typically +11 V
Input current
3 mA at +24 V
Input delay
0.5 ms
3.2 Signal Output Specifications for Cross-Circuit Detection
Number
5x signal A
5x signal B
Rated output voltage
+24 V DC
Output voltage range
minimum +18 V
maximum +30 V
Output current
100 mA at +24 V
Miscellaneous
short-circuit proof
The clock outputs A and B are generated once internally and are wired in parallel to
the connectors. A direct cross-circuit of Clock A and/or B of a connector therefore
results in cross-circuit detection in all channels.
When using the digital inputs with the clock outputs for cross-fault detection for long
cable lengths, make sure that the cable capacitance from the clock output to the
digital input does not exceed a value of 100 nF and that the cable resistance does not
exceed a value of 250 Ω, so that the cross-fault detection does not detect a wiring
error with proper wiring.

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3.3 Electrical Requirements
Voltage supply from Safety bus
+12 V
Current consumption on the
Safety bus (+12 V supply)
typically 12 mA
maximum 15 mA
Voltage supply from Safety bus
+24 V
Current consumption on the
Safety bus (+24 V supply)
typically 44 mA
maximum 50 mA

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3.4 Input Circuit
3.5 Miscellaneous
Article number
20-891-101
Hardware version
1.00 / 2.xx
Standard
UL 508 (E247993)
Approbations
UL, cUL, CE

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3.6 Environmental Conditions
Storage temperature
-20 ... +85 °C
Environmental temperature
0 ... +55 °C
Humidity
0-95 %, non-condensing
Installation altitude above sea
level
0-2000 m without derating
> 2000 m with derating of the maximum environmental temperature by 0.5
°C per 100 m
Operating conditions
Pollution degree 2
EMC resistance
in accordance with 61000-6-7:2015 (Generic standards - Immunity
requirements for equipment intended to perform functions in safety-related
systems (functional safety) at industrial locations)
in accordance with EN 61000-6-2:2007 (industrial area)
(increased requirements in accordance with IEC 62061)
EMC noise generation
in accordance with EN 61000-6-4:2007 (industrial area)
Vibration resistance
EN 60068-2-6
3.5 mm from 5-8.4 Hz
1 g from 8.4-150 Hz
Shock resistance
EN 60068-2-27
15 g
Protection type
EN 60529
IP20

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4 Mechanical Dimensions