Simplicity 1694489 User manual

Parts Manual
Rev. 04/2004
Leaf Vacuum
Series Walk-Behind Vacuums
TP 400-4082-00-YV-SMA
Mf
g
. No. Descri
p
tion
6
.
5
HP Product
1694489 Leaf Vacuum, Walk-Behind 6.5HP, Briggs &
Stratton

Table Of Content
s
Torque Specification Chart ..................................................................... Inside Back Cover
PRODUCT COMPONENTS PAGES
Engine, Impeller, Housing & Wheels Group ........................................................................................................ 4
Handles, Controls & Bag Group .......................................................................................................................... 6
Decal Group ......................................................................................................................................................... 8

Engine, Impeller, Housing & Wheels Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
74\174eihw
The above parts group applies to the following Mfg. Nos.:
2004 4 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694489 - Leaf Vacuum
TP 400-4082-00-YV-SMA

PART NO. DESCRIPTIONREF NO QTY.
Engine, Impeller, Housing & Wheels Group
Footnotes
1 * 1 ENGINE, 6.5HP Briggs & Stratton Quantum Modular XRM, Recoil Start, Model
123K02, Type 0126-E1
2 3034902 1 PLATE, Engine Base Vacuum Universal (Replaces 3075793)
3 3044853 1 WELDMENT, Upper Housing
4 3075807 1 ASSEMBLY, Hinge Door
5 3091604 2 CARRIAGE BOLT, 1/4-20 x 1/2 Short Neck, GR5
6 3091584 2 NUT, 1/4-20 Hex Flange Lock
7 3091601 8 NUT, 5/16-18 Hex Flange Lock, GR5
8 3091318 6 CAPSCREW, 5/16-18 x 3/4 Hex Head, GR5
9 3091315 12 WASHER, 5/16 Split Lock
10 3090188 12 WASHER, 5/16 Flat
11 3026257 4 WASHER, 1/2 Wave
12 3058668 4 WHEEL ASSEMBLY, 14.00 x 2
13 3090122 4 WASHER, 3/8 SAE Flat
14 3091299 4 NUT, 3/8-16 Nyloc
15 3090324 3 SCREW, 3/8-16 x 1 Hex Washer Self-Tap
16 3023153 1 CLAMP, Casing
17 3023154 1 SCREW, #10-32 x 5/8 Hex Head Self-Tap
18 3025062 1 SPRING, Compression
19 3091193 1 HAIRPIN, 29/32 Cotter
20 3075802 1 PLATE, Reinforcing
21 3044886 1 WELDMENT, Cable Anchor
22 3058271 4 CARRIAGE BOLT, 5/16-18 x 3-1/2 Short Neck, GR5
23 3044885 1 AXLE ASSEMBLY, Drag Link
24 3075836 1 HOUSING, Lower
25 3075806 1 PLUG, Hose Port
26 3026247 1 WIRE HARNESS, Interlock
27 3045218 1 IMPELLER
28 3012315 1 KEY, 1/4 Square x 1-7/16 long
29 3091962 1 WASHER, .468 I.D. x 1-5/8 O.D. x 1/4 thick
30 3012063 1 WASHER,Cone
31 3090167 1 CAPSCREW, 3/8-24 x 2 Hex Head, GR5
32 3032416 1 BRACKET, Interlock
33 3032417 1 SPRING, Interlock
34 3090539 2 CAPSCREW, 1/4-20 x 1/2 Hex Washer Self-Tap
35 3012048 1 INSULATOR
36 3090379 1 SCREW,# 8-18 x 3/4 Sheet Metal
37 3091298 4 NUT, 5/16-18 Hex Nyloc
38 3091315 12 WASHER, 5/16 Split Lock
39 3091540 4 CAPSCREW, 5/16-18 x 1-1/2 Hex Head, GR5
* See your local Briggs & Stratton distributor for parts and service.
The above parts group applies to the following Mfg. Nos.:
2004 5 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694489 - Leaf Vacuum
TP 400-4082-00-YV-SMA

Handles, Controls & Bag Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
74\174hcb
The above parts group applies to the following Mfg. Nos.:
2004 6 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694489 - Leaf Vacuum
TP 400-4082-00-YV-SMA

PART NO. DESCRIPTIONREF NO QTY.
Handles, Controls & Bag Group
Footnotes
1 3058669 1 HANDLE ASSEMBLY, Upper, (Includes Foam Grip, Part No. 3026216)
2 3022779 2 GUIDE, Pull Rope
3 3079577 3 CAPSCREW, Hex Head, 1/4-20 x 1-1/2, GR5
4 3076978 5 NUT, 1/4-20 Hex Nyloc
5 3075800 1 HANDLE, Height Adjust
6 3091315 1 WASHER, 5/16 Split Lock
7 3091511 1 NUT, Hex, 5/16-18, GR5 or B
8 3075804 1 CABLE, Height Adjust
9 3090505 1 CAPSCREW, Hex Head, 1/4-20 x 2, GR5
10 3075838 1 CABLE, Throttle, B&S
11 3012080 2 CABLE TIE, 7 inch
12 3075891 2 BRACE, Handle
13 3091930 2 CARRIAGE BOLT, 5/16-18 x 2, GR5
14 3090391 2 WASHER, 5/16 Internal Tooth Lock
15 3035744 2 KNOB, 5/16-18 Wing (Black)
16 3075803 1 HANDLE, Lower
17 3058942 1 * ASSEMBLY, Vacuum Bag
* Bag components are not sold seperately.
The above parts group applies to the following Mfg. Nos.:
2004 7 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694489 - Leaf Vacuum
TP 400-4082-00-YV-SMA

Decal Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
KEEP HANDS and FEET A WAY
DANGER
DANGER
DANG ER FL YING MA TER IAL
AVOID SERIOUS INJURY OR DEATH
• R EAD UNDERS TAND AND F OLLOW A LL INSTR UCTION AND WARNINGS IN
OPE RATOR 'S MANUA L AND ON MACHINE.
• DO NOT OPERATE MACHINE WITHOUT THE ENTIRE DEBRIS BAG AND BAG
ADAPTER INSTALLED ANDTHE ZIPPER FULLY CLOSED.
• DO NOT R EMOVE B AG A DAPTE R FR OM MACHINE OR OP EN DEB RIS B AG
WITH ENGINE R UNNING.
• THEDEBRIS BAGAND BAGADAPTER ARE SUBJECTTO DETERIORATION
DURING NORMAL USE. INSPECT FREQUENTLY A NDR EPLACE IF SIGNS OF
OF DETERIORATIONARE OBSERVED.
• DO NOT A TTEMPT A NY ADJUS TMENT, MAINTENA NCE, SER VICE OR
REPAIRS WITHTHE ENGINE RUNNING.STOP ENGINE, REMOVE SPARK
PLUGWIRE FROM SPARK PLUGAND SECURE AWAY FROMTHE PLUG.
• DO NOT V ACUUM ANY DE BRIS T HAT IS B URNING, WET, FLA MMABLE,
EXPLOS IVE OF POIS ONOUS.
WA R NIN G
75804
1
23
4
5
1
2
3
4
5
74\174dcl
The above parts group applies to the following Mfg. Nos.:
2004 8 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694489 - Leaf Vacuum
TP 400-4082-00-YV-SMA

PART NO. DESCRIPTIONREF NO QTY.
Decal Group
Footnotes
1 1722551 1 DECAL, Simplicity
2 3013010 1 DECAL, Danger, Cut Finger
3 3075892 1 DECAL, Thrown Objects
4 3075893 1 DECAL, Personal Protection
5 3075894 1 DECAL, Warning, Vacuum
The above parts group applies to the following Mfg. Nos.:
2004 9 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
1694489 - Leaf Vacuum
TP 400-4082-00-YV-SMA

Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware
Grade
SAE Grade 2 SAE Grade 5 SAE Grade 8
Size Of in/lbs in/lbs in/lbs
Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 19 2.1 30 3.4 41 4.6
8-36
20 2.3 31 3.5 43 4.9
10-24
27 3.1 43 4.9 60 6.8
10-32
31 3.5 49 5.5 68 7.7
1/4-20
66 7.6 810.9 12 16.3
1/4-28
76 8.6 10 13.6 14 19.0
5/16-18 11 15.0 17 23.1 25 34.0
5/16-24 12 16.3 19 25.8 27 34.0
3/8-16 20 27.2 30 40.8 45 61.2
3/8-24 23 31.3 35 47.6 50 68.0
7/16-14 30 40.8 50 68.0 70 95.2
7/16-20 35 47.6 55 74.8 80 108.8
1/2-13 50 68.0 75 102.0 110 149.6
1/2-20 55 74.8 90 122.4 120 163.2
9/16-12 65 88.4 110 149.6 150 204.0
9/16-18 75 102.0 120 163.2 170 231.2
5/8-11 90 122.4 150 204.0 220 299.2
5/8-18 100 136 180 244.8 240 326.4
3/4-10 160 217.6 260 353.6 386 525.0
3/4-16 180 244.8 300 408.0 420 571.2
7/8-9 140 190.4 400 544.0 600 816.0
7/8-14 155 210.8 440 598.4 660 897.6
1-8 220 299.2 580 788.8 900 1,244.0
1-12 240 326.4 640 870.4 1,000 1,360.0
Hex Head Capscrew
Hex Nut
Lockwasher
Washer
Carriage Bolt
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Hardware Identification & Torque Specifications
Common Hardware Types
Screw, 1/2 x 2
Body
Diameter
Body
Length
Inside
Diameter
Nut, 1/2”
No
Marks
3/8” Bolt or Nut
Wrench—9/16”
3/8
5/16” Bolt or Nut
Wrench—1/2”
5/16
1/4” Bolt or Nut
Wrench—7/16”
1/4
1/2” Bolt or Nut
Wrench—3/4”
1/2
DIA.
7/16
DIA.
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
Wrench & Fastener Size Guide
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
Nominal size , meaning the inside diameter is 1/2 inch; if a
second number is present it represent the
threads per inch
When bolt or capscrew is identified as 1/2 - 16 x 2”, this
means the
Nominal size , or body diameter is 1/2 inch; the
second number represents the
threads per inch (16 in this
example, and the final number is the
body length of the
bolt or screw (in this example 2 inches long).
The guides and ruler furnished below are designed to
help you select the appropriate hardware and tools.
0
1/4 3/4
1/2
1
1/4 3/4
1/2
2
1/4 3/4
1/2
3
1/4 3/4
1/2
4

500 N. Spring Street / PO Box 997
Port Washington, WI 53074-0997 USA
www.simplicitymfg.com
MANUFACTURING, INC.
© Copyright Simplicity Manufacturing, Inc.
All Rights Reserved. Printed In USA.
2004