Slugger USA101 User manual

Slugger®USA101
Slugger Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
EYE PROTECTION
REQUIRED
HEARING PROTECTION
REQUIRED
MODEL #USA101 (120V) OR #USA101-2 (240V)
Serial # Date of Purchase
WARNING!
before use, be sure everyone using this machine reads and understands
all safety and operating instructions in this manual.
NEVER PLACE
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
LINE VOLTAGE
PRESENT
BEWARE OF
ROTATING
MACHINE PARTS
United States Patent #5,415.503

Slugger Portable Magnetic Drilling Machine
Congratulations on your purchase of a Slugger portable magnetic drilling machine. Slugger drilling machines are
designed to deliver fast, efficient hole drilling performance in portable applications. Please take a moment to complete
and mail your product warranty registration card. Doing so will validate your machine’s warranty period and ensure
prompt service if needed. Thank you for selecting a Slugger product from Jancy Engineering Inc.
table of contents
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
SpecialInstructions......................................... 5
Grounding Instructions and Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . 6
Operating Instructions & Contents of Package . . . . . . . . . . . . . . . . . . . . . . . 7
Getting Started & Before You Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Before The Cut, Ready To Cut & After The Cut . . . . . . . . . . . . . . . . . . . . . . 8
BasicTroubleshooting....................................... 9
RegularMaintenance...................................... 10
WiringDiagram ......................................... 11
MachineBreakdown ...................................... 12
Machine Parts List, Motor Slide Breakdown & Parts List . . . . . . . . . . . . . . . . 13
MotorBreakdown ........................................ 14
Motor Parts List, Panel Breakdown & Parts List . . . . . . . . . . . . . . . . . . . . . 15
ArborBreakdown&PartsList................................. 16
Frame Breakdown & Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
JANCY ENGINEERING RESERVES THE RIGHT TO MAKE
IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.
limited warranty
Jancy Engineering Inc. will, within one (1) year from the original date of purchase, repair or replace any goods found to
be defective in materials or workmanship, provided the product warranty registration card has been returned to Jancy
Engineering Inc. within thirty (30) days of purchase date. This warranty is void if the item has been damaged by acci-
dent, neglect, improper service or other causes not arising out of defects in materials or workmanship. This warranty does
not apply to machines and/or components which have been altered, changed, or modified in any way, or subjected to
use beyond recommended capacities and specifications. Electrical components are subject to respective manufacturers’
warranties. All goods returned defective shall be returned prepaid freight to Jancy, which shall be the buyer’s sole and
exclusive remedy for defective goods. In no event shall Jancy Engineering be liable for loss or damage resulting directly or
indirectly from the use of merchandise or from any other cause. Jancy Engineering is not liable for any costs incurred on
such goods or consequential damages. No officer, employee or agent of Jancy is authorized to make oral representations
of fitness or to waive any of the foregoing terms of sale and none shall be binding on Jancy.
™
2

important safety instructions
WARNING!
when using electric tools, basic safety precautions should always be followed
to reduce risk of fire, electric shock and personal injury.
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE.
1. Keep Work Area Clean
•Cluttered areas and benches invite injuries.
2. Consider Work Area Environment
•Do not expose power tools to rain.
•Do not use power tools in damp or wet locations.
•Keep work area well lit.
•Do not use tool in presence of flammable liquids or gases.
3. Guard Against Electric Shock
•Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges and refrigerator enclosures.
4. Keep Children Away
•Do not let visitors contact tool or extension cord.
•All visitors should be kept away from work area.
5. Store Idle Tools
•When not in use, tools should be stored in a dry, high and locked-up place, out of reach of children.
6. Do Not Force Tool
•It will do the job better and safer at the rate for which it was intended.
7. Use Right Tool
•Do not force a small tool or attachment to do the job of a heavy-duty tool.
•Do not use tool for unintended purpose. For example: Do not use a circular saw for cutting tree limbs or logs.
8. Dress Properly
•Do Not Wear Gloves While Operating A Drill.
•Do not wear loose clothing or jewelry. They can be caught in moving parts.
•Non-skid footwear is recommended when working outdoors.
•Wear protective hair covering to contain long hair.
9. Use Safety Glasses
•Also use face or dust mask if cutting operation is dusty.
10. Do Not Abuse Electrical Cord
•Never carry tool by cord or yank it to disconnect from receptacle.
•Keep cord from heat, oil and sharp edges.
11. Secure Work
•Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate tool.
12. Do Not Overreach
•Keep proper footing and balance at all times.
3

13. Maintain Tools With Care
•Keep tools sharp and clean for better and safer performance.
•Follow instructions for lubricating and changing accessories.
•Inspect tool cords periodically and if damaged, have repaired by authorized service facility.
•Inspect extension cords periodically and replace if damaged.
•Keep handles dry, clean, and free from oil and grease.
14. Disconnect Tools
•Unplug when not in use, before servicing, and when changing accessories, such as bits and cutters.
15. Remove Adjusting Keys And Wrenches
•Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
16. Avoid Unintentional Starting
•Do not carry a plugged-in tool. Always disconnect from power source before moving.
•Be sure switches are off before connecting to a power source.
17. Outdoor Use Extension Cords
•When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
18. Stay Alert
•Watch what you are doing. Use common sense. Do not operate tool when you are tired.
•Do not use when taking medications that may cause drowsiness.
19. Check Damaged Parts
•Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine
that it will operate properly and perform its intended function.
•Check alignment of moving parts, binding of parts, breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced
by an authorized service center.
•Do not use this tool if switches do not turn it on and off. Have defective switches replaced by authorized
service center.
important safety instructions
4

WARNING!
do not operate machine if warning and/or instruction labels are missing or damaged.
contact jancy engineering for replacement labels.
1. If you require an additional manual, please contact Jancy Engineering at [phone] for a FREE copy.
2. Never place hands, fingers, gloves or clothing near cutting area or rotating machine parts.
3. Always disconnect machine from power source before changing cutters, clearing chips, refilling lubricant or
performing adjustments.
4. Keep all safety features functioning and working properly.
5. Never wear loose clothing, gloves or jewelry when working near cutting area or rotating machine parts.
6. Always use eye and hearing protection.
7. Always use safety strap and chip guard provided with machine.
8. Always use proper tooling. Keep cutters securely fastened.
9. Do not use dull or broken cutters.
10. Do not use Slugger drilling machines on surfaces or materials being welded. Doing so can damage the
machine’s electrical components.
11. Beware of slugs ejected at end of cut. They become HOT during the cut.
12. Magnet will not hold properly on thin materials or rough and dirty surfaces.
13. Keep bottom of magnet burr free and clear of chips and debris.
14. To reduce the risk of electrical shock, do not use machine in wet or damp areas.
15. Do not remove or alter electrical panels. Use only authorized service centers for repairs.
special instructions
SMART MAGNET CIRCUITRY.
TM
Made in USA
Patent # 5,415,503
5

WARNING!
Improperly connecting the grounding wire can result in the risk of electrical shock.
Check with a qualified electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug provided with tool. Never remove the
grounding prong from the plug. If the cord or plug is damaged, have it repaired
before using. If the plug will not fit the outlet, have a proper outlet installed by a
qualified electrician. The USA101 must be plugged into an appropriate outlet,
properly installed and grounded in accordance with all codes and ordinances.
The plug and outlet should look like those in Figure A.
WARNING!
do not use slugger drilling machines on surfaces or materials being
welded. doing so can result in personal injury and/or damage to the
slugger drilling machine.
grounding instructions
DRIP LOOP: To help prevent cutting fluids from traveling
along power cord and contacting power source, tie a drip
loop in power cord as shown in Figure B.
Fig. B
Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool’s
plug. Replace or repair damaged cords. Make sure your extension cord is in good condition. When using an extension
cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power and overheating. Jancy recommends using a minimum 12 gauge extension cord
not to exceed 100 feet. The table below is supplied only as a guide to minimum gauge for extension cords, where the
smaller the gauge number, the heavier the cord.
extension cords
minimum gauge for extension cords
volts total length of cord in feet
120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300
amperage
0-6 18 16 16 14
6-10 18 16 14 12
10-12 16 16 14 12
12-16 14 12 not recommended
recommended wire gauge
* jancy recommends using aminimum 12 gauge extension
cord not to exceed 100 feet.
6

Remove all contents from packaging and inspect to ensure no damage was incurred during shipping. Your USA101
package should also include the following:
operating instructions & contents of package
description part # qty
OPERATOR’S MANUAL U14200 1
MAGNET NOTICE WARNING 0107D0C 1
SHUNT INSTRUCTIONS U14102 1
SHUNT 06556 1
WARRANTY CARD 0070342 1
HANDLE U13006 1
3/16" PILOT, 1" DEPTH OF CUT 16001 1
3/16" PILOT, 2" DEPTH OF CUT 16002 1
1/4" PILOT, 1" DEPTH OF CUT 16003 1
1/4" PILOT, 2" DEPTH OF CUT 16004 1
CARRYING CASE U13200 1
SSS 8MM X 8 FPSSS UH0804 2
SSS 10MM X 8MM UH0900 2
3MM HEX KEY UH8001 1
4MM HEX KEY UH8002 1
5MM HEX KEY UH8003 1
5MM T-HANDLE WRENCH UH8004 1
10MM COMBINATION WRENCH UH8005 1
SAFETY STRAP U11005 1
DVD LIT032 1
SPOKE HANDLE U12102 3
POWER CORD ASSEMBLY U59108 1
getting started
what you should know before you drill
CAUTION!
always disconnect usa101 from power source before making adjustments.
Assemble three spoke handles (item #18) to feed hub (item #17). See Machine Breakdown. NOTE: feed hub assembly
is mounted on right side of machine frame. If necessary, it can be mounted for left hand operation. To do so, loosen
screw until hub assembly is free (the screw will remain in the hub), move to left side and reattach hub.
Attach Removable Power Cord assembly (item #13) to socket on control panel.
1. Type of material to be drilled, Brinnell or Rockwell hardness, material thickness and position should all be
determined to ensure proper selection of Slugger cutting tools, coolant and drilling time.
2. Remove any excessive mill scale or rust from surface to be drilled.
3. When drilling materials under 3/8" thick, an additional steel plate may be required to achieve proper
magnetic adhesion.
4. Material that has been flame cut may have become heat-treated and therefore difficult to drill. Avoid drilling
near such areas whenever possible.
5. Drilling with the USA101 in horizontal positions requires a special lubrication for Slugger cutters.
Consult Jancy Engineering for details.
7

1. Select correct pilot pin and place in cutter shank from the rear, align flats on cutter shank with arbor body set
screws, insert cutter in arbor body.
2. Tighten set screws securely on cutter shank flats. NOTE: Set screws should be recessed in arbor body when tight.
3. The surface you are working on should be clean and flat, free from rust, scale, dirt and chips.
4. Place Slugger machine on workpiece with pilot pin over the center of hole to be drilled.
5. Connect machine to power source.
6. Lower Slugger cutter to surface of material to be cut. NOTE: Coolant flow starts when pilot pin contacts work
surface. Coolant flow can be stopped by lifting pilot pin off work surface.
CAUTION!
always use safety strap. failure to do so could result in personal injury
and/or damage to the slugger drilling machine.
7. The safety strap must be securely fastened to machine and around work being drilled. Loop strap around
work piece and connect strap ends by attaching to D-rings on drill. NOTE: Safety strap is intended only to
restrain the drill to the workpiece in the event of a power failure to the magnetic base.
8. Position chip guard toward work area before drilling.
before the cut
ready to make the cut
CAUTION!
CLOSE CHIP GUARD AND LOWER TO WORK SURFACE.
NOTE: IF ON/OFF SWITCHES ARE NOT ILLUMINATED, THERE IS NOT A PROPER MAGNETIC FIELD.
1. Move magnet switch to “ON” position. Switch will illuminate to indicate power is present–magnetic base should
be firmly secured to workpiece at this time. Thin materials may require an additional steel plate to achieve
proper magnet adhesion.
2. Start drill motor by depressing green motor “ON” button.
3. Using the feed handles, advance cutter into material until Slugger cutter has established an external groove
in the material. During the remainder of cut, apply smooth constant pressure without overloading motor.
NOTE: Slugger cutters are designed for uninterrupted cutting. Chips are evacuated during the cut. Do not peck
drill when using Slugger cutters.
CAUTION!
if drill motor should stall or stop before acomplete cut is made, always remove cutter from hole before
attempting to restart motor. failure to do so could result in personal injury and/or damage to the slugger drilling
machine. note: this machine’scircuitry will automatically shut the drill motor off if magnetic base is separated from its
work surface. if your machine requires adjustment, contact jancy’sservice department.
NOTE: THE SLUG WILL BE HOT AND HAVE SHARP EDGES.
1. After Slugger cutter has finished the cut, the “slug”, or uncut center portion of material, will be expelled when
motor is returned to the full up position.
2. Depress red motor “OFF” button, wait until motor completely stops.
3. Move magnet switch to “OFF” position when ready to release magnetic base from work surface.
after the cut
8

1. Magnetic base not holding securely
•Material is too thin to engage magnet.
•Surface of material being drilled must be free of chips, debris, rust and mill scale.
•Does size of cutter exceed machine’s rated capacity?
•Excessive downfeed pressure.
•Check magnet face for unevenness, nicks and burrs.
•Is welding equipment connected to material being drilled?
2. Drill motor running, arbor and spindle not turning
•Possible sheared spindle key.
3. Motor slows when drilling
•Is an extension cord being used? If so, see page 6 for recommended wire gages and cord lengths.
•Excessive downfeed pressure during drilling cycle will cause motor to slow and overheat.
•Does cutting tool need to be resharpened?
4. Slugs not ejecting from cutter
•Lack of coolant causing slugs to expand in cutter bore.
•Is correct pilot pin being used?
•Possible broken internal arbor parts.
5. Breaking cutters
•How is coolant being applied? Coolant must be supplied to interior of cutter.
•Excessive feed pressure being applied when cutter initially contacts work surface.
•Confirm material hardness.
•Drilling stacked materials with incorrect cutter.
•Dull cutters; dull or chipped cutting edges require excessive feed pressure, resulting in breakage.
•Excessive arbor runout – see regular maintenance on page 10.
•Possible bent motor spindle or worn arbor sleeve.
•Improperly adjusted motor slide – see page 10.
6. Oversized or rough holes
•Insufficient coolant.
•Excessive feed pressure.
• Excessive cutter runout.
•Dull cutter.
•Worn support bracket roller bearing or arbor body sleeve.
•Bent motor spindle.
•Motor slide improperly adjusted.
basic troubleshooting
9

1. The motor slide may require adjustment after machine has been in service. See MOTOR BREAKDOWN & PARTS
LIST for referenced item numbers. Slightly loosen three M6 Hex Head Screws (#6) and fully loosen three M6 Jam
Nuts (#11) using provided 10mm wrench. Using feed handles, position motor/slide assembly in the full up position.
Using supplied 3mm hex key, equally turn adjustment screws clockwise to increase slide tension, or counterclockwise
to decrease slide tension. Again using feed handles, position motor/slide to down position and insure even
adjustment throughout travel. Retighten the three M6 Jam Nuts and three M6 Hex Head Screws and check travel
once again to insure proper adjustment. Do not over tighten adjustment screws as excessive slide tension can
damage the machine. Properly adjusted, the motor/slide assembly should have no side-to-side movement and will
remain where positioned without drifting.
2. Keep bottom of magnet clean, free of chips, burrs, nicks, oil and other contaminants. Inspect magnet face to ensure
surface is flat and square. A worn magnet surface dramatically reduces magnetic holding force.
3. Periodically lubricate motor slide ways and grease zerk on arbor support bracket with lithium based grease.
4. Visually inspect arbor, sleeve and support bracket for wear.
5. Arbor runout should not exceed .0035 inches per revolution. This is most accurately measured by placing a dial
indicator needle inside of arbor bore and rotating arbor while observing indicator. NOTE: Always remove cutter
from arbor body before measuring runout. Never use hands or fingers to rotate arbor or motor spindle.
6. Inspect motor brushes and replace as needed during extended periods of heavy machine usage.
7. Replace any worn parts and regularly tighten fasteners that have become loose during usage.
NOTE: Never operate machine with worn or missing parts. Use only Jancy replacement parts.
8. Regularly test machine by placing machine on non-ferrous material. Engage magnet switch. On/off switches should
not illuminate. Motor should not start when on button is pushed.
regular maintenance
dimensions and specifications
Height 17-3/4" (450MM)
Width 8" (203MM)
Length 13-1/2" (343MM)
Weight 29 lbs. (13.15Kg)
Motor 1.75 HP 1380W (single phase)
120V / 11.5A
450 RPM (no load)
Arbor Bore 3/4"
Drill Point Breakaway 650 lbs. on 1" plate
Magnet Base Dimensions 3" x 6-3/8" (76MM X 162MM)
Magnet Dead Lift 1480 lbs. on 1" plate
Slugger Cutter Diameter (Maximum) 1-1/2"
Slugger Depth of Cut (Maximum) 2"
note: magnetic base requires 1" minimum material thickness when drill-
ing 1-1/16" and larger diameter holes
10

wiring diagram
MAGNET
CABLE
POWER-PANEL
CABLE
VOLTAGE JUMPERS
MOTOR CABLE
PCB & WIRE
ASSEMBLY
REED SWITCH
CABLE
11

machine breakdown
25
3
7
14
20
17
15
13
12
11
10
18
2
8 9
22
4X
1
9
15
19
21
3X
26
24
6
5
23
8
4
12

machine parts list
item description part # qty
1 MOTOR/SLIDE ASSEMBLY USA101 110V U69000 1
MOTOR/SLIDE ASSEMBLY USA101 220V U69002
2 BRUSH AND CAP SET U69102 1
3 SCR, SHCS M6 X 16 UH0624 1
4 NUT, HEX M6 NYLOC DIN985 UH4607 1
5 TUBING, 1/4" X 9" UH6002 1
6 COOLANT BOTTLE ASSY. U19004 1
7 FRAME ASSEMBLY, USA101 U39100 1
8 SCR, BHSCS M6 X 25 UH0644 3
9 WASHER, SPLIT 1/4" UH2402 3
10 ENCLOSURE, USA101 PANEL INTERNAL CORD U53100 1
11 PANEL ASSY, USA101 110V U59100 1
PANEL ASSY, USA101 220V U59101
12 SCR, CRPHMS M3.5 - .6 X 12MM SEMS UH0323 4
13 POWER CORD ASSEMBLY U59108 1
14 SAFETY STRAP U11005 1
15 SAFETY STRAP LINK U11004 1
16 MAGNET ASSEMBLY, USA101 U49100 1
17 HUB ASSEMBLY, HEX DRIVE U19002 1
18 SPOKE HANDLE U12100 3
19 SCR, SHCS M6 X 30 UH0654 2
20 SUPPORT BRACKET ASSEMBLY, USA101 U29102 1
21 ARBOR ASSEMBLY, USA101 U29100 1
22 SLIDE SHIELD U13100 1
23 SCR, BHSCS M5 X 10 UH0506 3
24 SCR, CRFHMS M4 X 10 UH0408 2
25 GUARD ASSEMBLY 100/101 U19006 1
26 HANDLE, SUPPORT M10 STUD (NEW) U13006 1
item description part # qty
1 MOTOR, USA101 110V (FOR U69000 ONLY) U69100 1
MOTOR, USA101 220V (FOR U69002 ONLY) U69101
2 PIN, DOWEL 5MM X 14MM UH4202 4
3 USA-101 MOTOR SPACER U63112 1
4 SCR, CRPHMS M4 X 12 DIN 7985 UH0424 1
5 WASHER, LOCK M4 EXT. DIN 6798 UH2044 1
6 NUT, M6 UH4606 1
7 WASHER, SPLIT 1/4" UH2402 1
8 SLIDE, USA-101 INTEGRAL IC U63110 1
9 SCR, LHSCS M6 X 10 UH0606 3
10 SCR, SHCS M6 X 30 UH0654 2
11 SCR, SHCS M6 X 35 UH0658 2
12 GEAR RACK, STANDARD U68002 1
13 MOTOR CORD ASSEMBLY, USA-101 U59102 1
3
11
8
95
4
6
12
7
1
2
10
13
2
9
motor slide breakdown & parts list
13

motor breakdown
29
19
20
21
22
23
24 28
15
30
33
29
32
35
36
37
38
4
3
2
1
2
3
4
5
6
7
8
9
10
12
13
14
15
34
17
11
11
11
16
15
27
31
25
18
26
26
14

item description part # qty
1 MOTOR HOUSING U63103 1
2 BRUSH HOLDER U65105 2
3 CARBON BRUSH U65106 2
4 CAP, CARBON BRUSH U65108 2
5 SSS, M5 X 5 DIN 916 UH0500 2
6 INTAKE LOUVER U61102 1
7 WASHER, LOCK M4 EXT. DIN 6798 UH2044 2
8 SCR, CRPHMS M4 X 10 - DIN 7985 UH0414 2
9 STRAIN BUSHING UH5700 1
10 SCR, CRPHMS M5 X 50 - DIN 7985 UH0560 2
11 WASHER, LOCK M5 EXT. DIN 6798 UH2054 6
12 FIELD, USA101 MOTOR 110V U65103 1
FIELD, USA101 MOTOR 220V U65104
13 FIELD INSULATOR U63104 1
14 WAVE WASHER UH2614 1
15 BEARING, BALL 608 SHIELDED UH3020 4
16 ARMATURE, USA101 MOTOR 110V U65101 1
ARMATURE, USA101 MOTOR 220V U65102
17 BEARING, BALL 6001 SEALED UH3039 1
18 SCR, CRPHMS M5 X 20 - DIN 7985 UH0544 4
19 GEARBOX COVER U63102 1
20 GASKET U61100 1
21 RETAINING RING, EXT SH-56 UH4014 1
22 KEY, PARALLEL M5 X 12 DIN 6885 UH4502 1
23 OUTPUT GEAR U68101 1
24 RETAINING RING, EXTERNAL SH-66 UH4017 1
25 KEY, PARALLEL M4 X 12 UH4504 2
26 RETAINING RING, EXTERNAL SH-46 UH4012 3
27 INTERMEDIATE GEAR U68103 2
28 OUTPUT PINION GEAR U68102 1
29 BEARING, BALL 626 SHIELDED UH3012 2
30 INTERMEDIATE PINION U68104 1
31 DOWEL PIN Ø5 X 12 UH4200 2
32 GEARBOX CASTING - MACHINED U63101 1
33 WASHER, SPLIT 1/4" UH2402 4
34 SCR, SHCS M6 X 35 UH0658 4
35 SEAL, LIP 6420 UH6302 1
36 BEARING, BALL 6003 SHLD UH3045 1
37 RETAINING RING, INTERNAL DHO-35 UH4135 1
38 SPINDLE, MOTOR U62100 1
motor parts list
item description part # qty
1 PC BOARD, CONTROL PANEL 110V U55002 1
PC BOARD, CONTROL PANEL 220V U55003
2 PANEL PLATE ASSEMBLY, USA101 110V U59110 1
PANEL PLATE ASSEMBLY, USA101 220V U59111
3 PCB & WIRE HARNESS ASSEMBLY U55004 1
4 SWITCH, PUSH BUTTON RED OFF UH5504 1
5 SWITCH, PUSH BUTTON GREEN ON UH5502 1
6 SWITCH, ROCKER GREEN LIGHTED MAG UH5500 1
4
1
6
5
2
3
panel breakdown & parts list
15

arbor breakdown & parts list
item description part # qty
1 SUPPORT BRACKET, USA-101 U23100 1
2 BEARING, ROLLER UH3208 1
3 GREASE FITTING UH6600 1
6
7
14
7
6
13
14
3
11
15
17
9
10 4
19
21
20
18
16
8
1
15
12
2
5
1
2
3
item description part # qty
1 PLATE, RETAINER WITH COOLANT FITTING SLOT U21002 1
2 WASHER, SPLIT 1/4" UH2402 2
3 SCR, BHCS M6-1 X 16MM UH0616 2
4 SLEEVE, ARBOR SEALED U22102 1
5 O-RING 37ID X 2MM UH6352 1
6 RETAINING RING, SPIRALOC UH4044 2
7 O-RING UH6350 2
8 FITTING, BRASS BARB 45 DEG UH6100 1
9 INDUCER, COOLANT U22002 1
10 PIN, DOWEL ØM6 X 43 UH4208 1
11 SLEEVE, EXTENSION U22104 1
12 O-RING, AS-568A-026 1.239 X .070" UH6354 2
13 USA101 SEALED ARBOR U22200 1
14 SCR, FPSSS M8 X 8 UH0804 2
15 SCR, FPSSS M10 X 8 UH0900 2
16 FIXED PISTON, JM-101 SEALED ARBOR U22108 1
17 SPRING, JM-101 SEALED ARBOR U27002 1
18 FLOATING PISTON, JM-101 SEALED ARBOR U22106 1
19 WASHER, RUBBER .750 X .410 X .125" UH2604 1
20 WASHER, STEEL .740 X .425 X .060" UH2606 1
21 RETAINING RING, INTERNAL HO-75 UH4119 1
arbor support breakdown & parts list
16

item description part# qty
1 FRAME/HANDLE ASSEMBLY U33100 1
2 INSULATOR, SLOT LINER U33102 1
3 SCR, CRFHMS M5 X 10 JIS 1111 UH0512 1
4 BUSHING, FLANGE 16 X 20.55 X 19.0 U32002 2
5 GIB, ADJUSTABLE USA101 U33104 1
6 SCR, HHCS M6 X 25 UH0646 3
7 WASHER, SPLIT 1/4" UH2402 3
8 PLATE, GIB ADJUSTMENT U31000 1
9 SCR, SHCS M6 X 16 UH0624 3
10 SCR, SSS M6 X 12 FLAT POINT UH0612 3
11 NUT, M6 UH4606 3
12 GEAR, PINION U18000 1
13 SHAFT, PINION HEX DRIVE U32004 1
14 KEY, SQUARE 3/16" X 1/2" UH4500 1
15 RETAINING RING, EXTERNAL SH-62 UH4016 2
frame breakdown & parts list
14
15
1
13
12
4
2
11 5
10
7
11
9
15
8
4
6
7
3
17

item description part # qty
1 FRAME, USA101 U33100U 1
2 SCR, BHSCS M4 X 10 UH0406 2
3 WASHER, INTERNAL M4 UH2046 2
4 SCR, SCS M8 X 16 UH0810 2
5 HANDLE, DETACHABLE FRAME U33002 1
frame sub-assembly breakdown & parts list
2
5
4
1
3
4
18

U14200 - Ver.1
© Jancy Engineering Inc. 02/09
description model # max diameter capacity depth
USA5 120V 18066 2-3/8" 3"
USA5 240V 18080 2-3/8" 3"
USA5 EX 120V 18066EX 2-3/8" 2"
USA5 EX 240V 18080EX 2-3/8" 2"
USA5 EXB 120V 18066EXB 2-3/8" 2"
USA5 EXB 240V 18080EXB 2-3/8" 2"
HOLEMAKER 120V 19040 1-3/8" 2"
HOLEMAKER 240V 19044 1-3/8" 2"
2 X 2 120V 17980 2" 2"
2 X 2 240V 17982 2" 2"
4 X 4 120V 17985 4" 3"
4 X 4 240V 17987 4" 3"
MAGFORCE 120V 06920 1-5/8" 2"
MAGFORCE 240V 06921 1-5/8" 2"
other available slugger drills