SMD 856AE User manual

856AE
PROGRAMMABLE SMD REWORK STATION
Instruction Manual
Thank you for purchasing our SMD Rework station. The unit is exclusively designed for
reworking and soldering SMD component. Please carefully read this manual before
operating the unit. Store this manual in a safe, easily accessible place for future
reference.

Ⅻ. NOZZLES TABLE OF CONTENTS
. Safety instruction…………………………………………………….…………1Ⅰ
. CharacteristicⅡ……………………………………………………………...……2
. UsageⅢ………………………………………………………………………...…2
. SpecificationsⅣ…………………………………………………………………...3
. Keys andⅤ LCD illuminate………………………………………………………3
5.1 Keys instructions………………………………………………………….4
5.2 LCD illuminate……………………………………………………………4
. Operation ⅥInstruction…………………………………………………………5
6.1 Temperature setting……………………………………………. ………...5
6.2 Work time setting…………………………………………….…………...6
6.3 Airflow setting……………………………………………………………6
6.4 Magnetism Switch Control……………………………………………….7
6.5 Pedal Switch Control……………………………………………………...8
Ⅶ. Sleeping………………………………………………………………………..9
7.1 How into the Sleeping State……………………………………………...9
7.2 Resume…………………………………………………………………..10
Ⅷ. Calibration……………………………………………………………………..10
. Menu Setting…………………………………………………………………..11Ⅸ
Ⅹ. Error Messages………………………………………………………………...12
Ⅺ. Parts Assemble and disassemble………………………………………………13
11.1 Nozzle Assemble and Disassemble………………………………..13
11.2 Replacing Heating Element………..……………………………….13
. ⅫNozzles……………………………………………………………………….15
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. SAⅠFETY INSTRUCION
To prevent accidents, be sure to observe the following precautions:
1. Use the unit only in the described manner as the manual.
2. The air outlet and its surrounding area maybe very hot. Please take great
care and not to be burned.
3. After work, the handle must be placed on the holder and never place the
handle on the workbench or other places. The unit can be turned off only
after it cools below 100℃(sleeping mode) automatically.
4. Please keep the air outlet clear and not be blocked.
5. Do not place the sharp object besides or on the tube.
6. Keep the air outlet at least 2mm from the object.
7. Select the appropriate nozzle according to demands. Differences in
temperature may exist when different nozzle is used.
8. Turn off the power switch if not using in a period of time. Disconnect the
power cord when not in use for a long time.
9. Handle with care not to shock the unit sharply.
10. A periodically maintenance of the unit is necessary.
11. Don’t operate the unit with wet hand or when the power cord is damp to
avoid short circuit or electric shock.
12. Never use this unit in flammable gases or near other flammable materials.
After using, don’t put it near the flammable gases or materials.
13. Some areas such as behind walls, ceilings, floors, and other panels may
contain flammable materials which may not be found. The ignition of
these materials could result in property damage and injury to persons.
When working in these locations, move the handle back and forth and not
pause at one point for protecting the flammable materials from ignition
and other things from damage.
14. Children cannot recognize the danger of the electrical appliance and keep
the unit out of reach from children.
Handle cover for preventing burned
Handle cover
Handle cord
Heater element assembly
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Ⅺ. PARTS ASSEMBLE AND DISASSEMBLE
11.1 Nozzle Assemble and Disassemble
1. Assembly：Select one befitting nozzle and insert it into the outlet’s steel pipe.
Press it with hand until the nozzle has been locked. It can be used after the
nozzle has been fixed reliably.
2. Change: Take the handle down from the holder after the nozzle has cool
down. There is a slot between the nozzle and the outlet’s steel pipe. By the slot,
put the handle on the disassembly plate of the nozzle that is fixed at the holder.
After that, fix the holder with one hand and pull out the nozzle. Change another
nozzle.
Note:
* The nozzle can be ordered by the custom.
* Change the nozzle after it has cool down.
11.2 Replacing Heating Element
Note: Replace the heating element assembly after it has cooled down.
1. Revolve the handle enclosure down from the handle.
2. Loosen and take down the three fixation screws fixing the steel tube and then
take out the heater element assembly.
3. Change a new heater element assembly. Note: the heater and sensor are
designed in together with the steel tube.
4. When changing new heater element assembly, the heater element pins must
insert into heater localizer and the sensor pins into the sensor localizer.
. CHARACTERISTICⅡ
1. There are three programmable channels CH1&CH2&CH3, and it can set
the working time, airflow and temperature of each channel.
2. With the function of password protection and locking buttons, protecting
from changing the parameters without admitted.
3. The handle with magnetic switch can work in with the pedal switch
(option), and it is easy to operate.
4. With automatically sleeping function and digital calibration function etc.
5. Closed loop sensor, temperature can be controlled by zero voltage
triggering mode. Large power designs and the heating speed are rapid. The
temperature can be conveniently adjusted and the temperature is accurate
and stable and not affected by airflow.
6. It is with a brushless whirlpool motor and the airflow is adjustable with a
wide range but no level.
7. Automatic cooling unit can prolong the heating element’s life and protect
the handle.
Ⅲ. USAGE
1. It is suitable to the de-soldering of the SMD components, such as SOIC,
CHIP, QFP, PLCC, BGA and so on.
2. It is suitable to hot shrink, drying, remove lacquer and mucosity, thaw,
preheating, disinfect and so on.
3. It is suitable to the situation with different grade airflow.
4. It is suitable to the hot air lead free de-soldering.
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Ⅳ. SPECIFICATIONS
Power 1300W
Voltage Range 200V~240V 50HZ/60HZ
Temperature range 100℃~500℃
Work time 000~999seconds/---
(“---” means the unit will work continually)
Airflow range 6~200 Level
Size (L*W*H) 250*230*150mm
Weight 5kg
Ⅴ. KEYS AND LCD ILLUMINATE
7. Change the password: in the menu setting mode, press “CH1” key and
“CH2” key simultaneously, the system will run into the password setting mode.
The method of the password setting is as following:
a) When in the password setting mode, the LCD will display “ ”
and “ ”, the left hundred will flash.
b) Press AIR “▲”or “▼” key to change the hundred digital and then press
“SAVE” key to ten digital set. Tens digital and one digital setting method
is the same as the hundreds digital setting. The setting method refers to
“6.1 temperature setting”. After finishing the first time password
inputting, press “SAVE” key to the secondary password input.
c) If the secondary inputting password is not same with the first inputting
password, the password setting is not successful and it will exit the
password setting and return to the menu setting.
d) If the secondary inputting password is same with the first inputting
password, the password setting is successful. The new password will
flash three times and the system will sound “di-di-” and then return to the
menu setting.
8. After finishing menu setting, press “SAVE” key to the work state.
Ⅹ. ERROR MESSAGES
The unit will give error information when there is something wrong with it and
alarms continually before cutting off the power supply. If the “LCD” display error
marks as following, please solve them as the troubleshooting.
Sensor error: If there is some malfunction in the sensor or in the sensor circuit, the
temperature parameter of LCD will display “S-E” and the
power supply to the handle will be cut off.
Heater error: If there is some thing wrong with the heating element, the
temperature parameter of LCD will display “H-E” and the power
supply to the handle will be cut off.
Motor error: If there is some malfunction in the motor or in the motor circuit, the
airflow parameter of LCD will display “ERROR” and the power
supply to the motor will be cut off.
POWER key Handle cord
CH1 key CH2 key
CH3 key
SAVE key
INFO key
AIR key
TEMP key
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Ⅸ. Menu Setting
1. The system has menu-setting function. For into the menu-setting mode, it must
input right password. The initial password is “000”.
2. In the menu-setting mode, the handle does not work. And it can set channel,
locking or unlocking, magnetic switch controlling or with pedal switch
controlling, with key tone or not and so on.
3. The operation steps of menu-setting are as followings:
(1) Into the menu setting mode: Turn off the power switch. Press “INFO”
key and “SAVE” key at the same time not loosely, and then press
“POWER” key to turn on the power supply.
(2) Press any operation keys in five seconds when the LCD displaying ,
and then the LCD will display and , or else, the system
will turn back to work state. The hundred of will flash, what
means in the password-inputting mode and it must input the right
password. The initial password of system is 000.
(3) Password inputting method: Press AIR “▲”or “▼” key to change
the hundreds digital and then press “SAVE” key to tens digital set. Ten
digital and one digital setting method is the same as the hundred digital
setting. The setting method refers to “6.1 temperature setting”. There are
three times to input the password, only when the inputting password is
right, the system runs into the menu setting process. Or else, if the
inputting passwords are all error in the three times, the system will exit the
password setting mode and come into the work state.
(4) If the system runs into the menu setting, the LCD will display “ ”.
4. Press “INFO” key and “CH1” key simultaneously, which can set the system
with key tone or not.
5. Press “INFO” key and “CH2” key simultaneously, which can set the system
controlled by the magnetic switch or by magnetic switch and pedal switch.
6. Press “INFO” key and “CH3” key simultaneously, which can set the system
in locking mode or unlocking mode.
5.1 Keys Instruction
POWER key: Power supply switch
CH1 key: Click to CH1 channel
CH2 key: Click to CH2 channel
CH3 key: Click to CH3channel
TEMP ▲/▼ key: Set the temperature
AIR ▲/▼ key: Set the airflow
INFO key: Press “INFO” key and TEMP “ ▲” or TEMP
“▼”key to set time
SAVE key:
Click to CH0 channel，press “SAVE” key and CH1
or CH2 or CH3 key simultaneously to save the
parameter values to channel CH1 or CH2 or CH3.
5.2 LCD Illuminates
Channel Pedal switch Sleep
Temperature Airflow Work time
Lock Tone Unlock Password
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：The current work channel.
：When the LCD displays “set”, it means the unit is in the menu setting state
and the handle and suction pen cannot work at the state.
：When LCD displays this mark, it means the pedal switch can control the unit
in work state or sleeping state after taking down the handle from the holder.
： It means the unit is in the sleeping state.
： Lock the parameter values setting and only can work in the current channel
and parameters.
: Switch the work channels and setting parameter values.
： When LCD displays this mark, it will give sound when pressing keys.
: When LCD displays this mark, it means the unit is in the password
inputting state.
: When LCD displays this mark, it means the unit is in the password
changing state.
Ⅵ. OPERATION INSTRUCTION
Firstly, place the SMD rework system on the workbench. And then connect well the
power cord and other connection lines. Place the handle on the handle holder
before switching on the power supply.
6.1 Temperature Setting
Raise temperature: Click “TEMP ▲” key and then the temperature will rise
１℃, and the LCD displays the current setting temperature.
If pressing “TEMP ▲”not loosely at least one second, the
setting temperature will rise rapidly. Loose the “TEMP ▲”
key until up to the needed temperature.
Reduce temperature: Click “TEMP ▼” key and then the temperature will drop
１℃, and the LCD displays the current setting temperature.
If pressing “TEMP ▼” key not loosely at least one second,
the setting temperature will drop rapidly. Loose the “TEMP
▼” key until down to the needed temperature.
7.2 Resume
1. When the handle is putting on the handle, it cannot be resumed from sleeping.
2. If the unit is in sleeping when the handle on the holder, take down the handle
from the holder. At the time, it will work at once if it is controlled by the
magnetic switch. Or else, it will work after click the pedal switch.
3. If the handle is not on the holder in sleeping: If the unit controlled by the
magnetic switch, click any keys except “POWER” and “INFO” keys to work.
Or else, click the pedal to. In work state, will not display.
Ⅷ. Calibration
Methods of recalibrating the temperature are as followings:
1. In work state, set the calibration temperature 300℃.
2. When the temperature is stable, test the outlet temperature of the handle with
thermometer and write down it.
Into the calibration mode: Press TEMP “▲”, “▼”, “INFO” 和 “SAVE”
four keys at the same time, the system will enter into the temperature
calibrating mode and the LCD will display “ ---”.
3. And then the hundreds digit twinkle, press “▲”or “▼” key to input the
temperature testing by the thermometer. Inputting method refers to “6.1
temperature setting”.
4. In the work mode, when the temperature is stable (300℃), test the outlet
temperature again with the thermometer. If the temperature still has some
departure, you can repeat calibration according with the above steps.
Note: * Suggest using 191 or 192 thermometer to measure the temperature.
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7. When working in the unlock state, the LCD displays “ ”. At the moment,
whatever is in the work state or in the sleeping state, the system can switch
channel and change parameter values, and work in the different channel “CH0”
or “CH1” or “CH2” or “CH3”with different parameter values. The setting
method refers to “6.4 magnetic switch control”.
8. If the LCD displays “ ”, means it has set the sound. And the system will sound
“di-di-” at the last 5minutes before finishing the work.
Note:
 When the time parameter window displaying “---”, it means the
system will be in the work state and without work time limited.
 Base on the system can fulfill the soldering or desoldering, using as
low temperature as possible and as big airflow as possible for
prolonging the heater’s life and protecting the element.
 It must switch off the power supply if not using in a period of time.
 When the unit can be controlled by the pedal switch, it must do set
“” in the menu setting.
Ⅶ. Sleeping
7.1 How into the Sleeping State
1. When the work time counting down finishes, the system will come
automatically to the sleeping state.
2. Put the handle on the handle holder, the system will come automatically to the
sleeping state.
3. If the system is controlled by pedal switch, when springing the pedal switch in
the work state, the system will come to the sleeping state.
4. During the system from work state to sleeping state, the time parameter
window will display “OFF”. and then when the temperature cooling down to
100℃, the unit comes into the sleeping state. In the sleeping state, the LCD
will display “ ” and “---”.
6.2 Airflow Setting
Raise Airflow: Click “AIR ▲” key and then the airflow grade will rise 1, and the
LCD displays the current setting airflow grade. If pressing “AIR
▲”not loosely at least one second, the setting airflow grade will
rise rapidly. Loose the “AIR ▲”key until up to the needed airflow
grade.
Reduce Airflow: Click “AIR ▼” key and then the airflow grade will drop 1, and
the LCD displays the current setting airflow grade. If pressing
“AIR ▼”not loosely at least one second, the setting airflow grade
will drop rapidly. Loose the “AIR ▼”key until down to the
needed airflow grade.
6.3 Work Time Setting
Raise Time: Click “INFO” key and “TEMP ▲” key at the same time and then the
work time will rise 1 second, and the LCD displays the current setting
work time. If pressing “INFO” key and “TEMP ▲”key not loosely at
least one second, the setting work time will rise rapidly. Loose the
“INFO” key and “TEMP ▲”key until up to the needed time.
Reduce Time: Click “INFO” key and “TEMP ▼” key at the same time and then
the work time will drop 1 second, and the LCD displays the current
setting work time. If pressing “INFO” key and “TEMP ▼”key not
loosely at least one second, the setting work time will drop rapidly.
Loose the “INFO” key and “TEMP ▼”key until down to the
needed time. If pressing “INFO” key and “TEMP ▼”key not
loosely until the LCD displays “---” at the time parameter, it means
the system is not controlled by work time and will continually
work until the system is forcible into the sleeping state.
Note: Only in the unlocking state, the system can change the values of
temperature, airflow and work time. The parameter values cannot
be set when displaying “OFF” or in the lock state.
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6.4 Magnetism Switch Control
1. Press the “POWER” key and switch on the power supply to the SMD rework
system.
2. If the LCD does not display “ ”, it means the system is completely
controlled by the magnetism switch. As when taking down the handle from the
holder, the system comes into the working state. At the moment, the pedal
switch has no effect.
3. When the handle is took down from the handle holder, the system comes to
work in the current work channel until the work time ends. At the moment, it
can press any key (except “POWER” and “INFO” keys) to return work mode.
4. If putting the handle on the handle holder, the system will come into the
sleeping state at once.
5. When working in the lock state, the LCD displays “ ”. At the moment, the
system only can work in the CH1 channel, and cannot switch the channel and
change parameter values.
6. When working in the unlock state, the LCD displays “ ”. At the moment,
whatever is in the work state or in the sleeping state, the system can switch
channel and change parameter values, and work in the different channel “CH0”
or “CH1” or “CH2” or “CH3”with different parameter values. The parameter
values setting method is as following:
a) Press “CH1” or “CH2” or “CH3” key to switch the current work channel.
Press any key (except “POWER” or “INFO” or “CH1” or “CH2” or
“CH3” key) to the “CH0” channel with current parameter values. For
example, if pressing “CH0” key, the system will work at the “CH0”
channel.
b) The system can work at the different channel with different parameter
values which including temperature, time and airflow. The setting
methods are as followings:
 Press TEMP “▲” or “▼” key to set the temperature and the
temperature range is 100℃~500℃. The setting method refers to
“6.1 temperature setting”.
 Press AIR “▲” or “▼” key to set the airflow and the airflow range is
6~200. The setting method refers to “6.2 airflow setting”.
 Press “INFO” and AIR “▲” or “▼” keys at the same time to set the
work time and the time range is 1~999seconds. The setting method
refers to “6.3 work time setting”.
c) All the parameter settings work in the “CH0” channel. When setting the
values of temperature or time or airflow, the “CH0” will be the current
channel and the setting values will be saved into the “CH0” channel.
d) If need to set the channel “CH1” or “CH2” or “CH3” with different
parameter values, press “SAVE” key not loosely and then press “CH1” or
“CH2” or “CH3” key about one seconds to save the parameter values in
the “CH0” channel to the corresponding channel “CH1” or “CH2” or
“CH3”.
6.5 Pedal Switch Control
1. Press the POWER key and switch on the power supply to the SMD rework
system.
2. If the LCD displays “ ”, it means the system is controlled by the pedal
switch when taking down the handle from the holder.
5. Spring the pedal in the work state and then the system comes to the sleeping
state.
6. Spring the pedal switch not loosely in the sleeping state and then the system
comes to the work state. The time parameter window will display “---”, it
means the system will be in the work mode until loosing the pedal switch.
7. Spring the pedal switch and then loose in the sleeping state, the system comes
to work in the current channel which the LCD displaying. Till the work time
window displaying “OFF”, the system cools down to 100℃ and then into
sleeping state.
8. When working in the lock state, the LCD displays “ ”. At the moment, the
system only can work in the CH1 channel, and cannot switch the channel and
change parameter values.
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