Kurtz Ersa HR 550 XL Operational manual

HR 550 XL
Rework-System
Translation of the original operating manual: 3BA00247-01|Serial
No.:..........................................
Ersa GmbH
Leonhard-Karl-Str. 24
97877 Wertheim
www.ersa.de
Rev. 1
Printing date: 30/03/2020
Phone [phone]
Fax [phone]
Mobile [phone]
[email protected]

Table of contents
Table of contents
1 Introduction ...................................................................................................................................................... 7
1.1 Product information.......................................................................................................................................... 8
1.1.1 General information about the product.............................................................................................8
1.1.2 Intended use.......................................................................................................................................8
1.1.3 Retrofitting, changes ..........................................................................................................................8
1.1.4 Warranty.............................................................................................................................................8
1.2 Information about this manual ......................................................................................................................... 9
1.2.1 Pictogram and symbol explanations.................................................................................................10
1.2.1.1 Prevailing term definitions in this instruction manual....................................................11
1.2.1.2 Warnings.........................................................................................................................12
1.2.1.3 Binding info about safety shoes .....................................................................................13
1.2.1.4 Prohibition notices..........................................................................................................14
1.2.2 Target readers group ........................................................................................................................15
1.2.3 Copyright, liability.............................................................................................................................15
2 Technical data ..................................................................................................................................................17
2.1 General data.................................................................................................................................................... 18
2.2 Ambient conditions......................................................................................................................................... 19
2.3 Connection data.............................................................................................................................................. 19
2.4 Printed circuit boards and components.......................................................................................................... 19
2.5 Heating system................................................................................................................................................ 20
2.6 Axis system...................................................................................................................................................... 20
2.7 Pneumatics...................................................................................................................................................... 20
2.8 Cameras .......................................................................................................................................................... 21
2.9 PC system requirements ................................................................................................................................. 21
3 For your safety..................................................................................................................................................23
3.1 General safety instructions ............................................................................................................................. 24
3.1.1 Nationally valid safety and accident prevention regulations ...........................................................24
3.1.2 Fire protection ..................................................................................................................................24
3.2 Subject-related safety instructions ................................................................................................................. 24
3.2.1 Dealing with electrical equipment....................................................................................................24
3.2.2 Dealing with process materials and substances ...............................................................................24
3.3 Safety instructions for certain operating phases ............................................................................................ 25
3.4 Safety instructions for maintenance, service, specific work, troubleshooting ............................................... 26
3.5 Safety instructions for certain machine and system parts..............................................................................27
3.5.1 Hot device.........................................................................................................................................27
3.5.2 Laser equipment...............................................................................................................................27
3.5.3 Using a solder fume extractor, plug available ..................................................................................27
3.6 Retrofitting and changes................................................................................................................................. 27
4 Transport, installation, storage, disposal ..........................................................................................................29
4.1 Information concerning machine transport and storage................................................................................ 30
4.2 Information on how to unpack the machine .................................................................................................. 30
4.3 Packaging with TIP n TELL indicator ................................................................................................................ 30
4.4 ESD-hazardous components ...........................................................................................................................31
4.5 Scope of delivery............................................................................................................................................. 32
4.6 Available options............................................................................................................................................. 32
4.7 Unpacking and installing the Rework system ................................................................................................. 35
4.8 Connecting the machine ................................................................................................................................. 39
4.9 Insert the heating head................................................................................................................................... 41
Ersa GmbH Operating instructions HR 550 XL EN 3BA00247-01|Rev. 1 iii/157

Table of contents
4.10 Screwing on a soldering nozzle and then removing the transport lock ..........................................................42
4.11 Assembling an RPC camera (optional) ............................................................................................................44
4.12 Assembling an Accu-TC holder and an air baffle.............................................................................................46
4.13 Disposal........................................................................................................................................................... 48
5 Commissioning .................................................................................................................................................49
5.1 Setting up the PC............................................................................................................................................. 50
5.2 Performing functions [Start Setup] and [Pixel Shift adjustment].................................................................... 52
6 Function description .........................................................................................................................................55
6.1 Read this first!................................................................................................................................................. 56
6.1.1 Target readers group ........................................................................................................................56
6.1.2 Supplementary documents ..............................................................................................................56
6.1.3 ESD-hazardous components.............................................................................................................56
6.2 Overview of the machine parts....................................................................................................................... 57
6.3 Switching on the Rework system and starting HRSoft 2 ................................................................................. 60
6.4 The top bar in the HRSoft 2 program.............................................................................................................. 61
6.5 Temporarily editing the soldering profile in the [Rework] tab ....................................................................... 62
6.5.1 [Rework] tabulator overview............................................................................................................62
6.5.2 Use of the soldering profile in the [Rework] tabulator.....................................................................64
6.5.3 The tabulators [Information], [Heating setting] and the arrow key [Image processing]..................65
6.5.3.1 The three right tabulators ..............................................................................................65
6.5.3.2 The [Information] tabulator under the [Rework] tabulator ...........................................65
6.5.3.3 The [Heating setting] tabulator under the [Rework] tabulator ......................................68
6.5.3.4 The tabulator with the small arrow key (Image processing) under the [Rework] tabu-
lator ................................................................................................................................70
6.5.4 The chart in the [Rework] tabulator .................................................................................................72
6.5.4.1 The heating curves in the [Rework] tab..........................................................................73
6.5.5 The [Process Automation] button row .............................................................................................75
6.6 The [Archive] tabulator ................................................................................................................................... 76
6.6.1 The [Show chart] button...................................................................................................................77
6.7 The [user management] tabulator.................................................................................................................. 79
6.8 Editing the soldering profile in the [Profile management] tab and changing it permanently ........................81
6.8.1 Overview of the [Profile management] tabulator ............................................................................81
6.8.2 Create, copy, delete and save soldering profiles in the [Profile management] tabulator................82
6.8.3 The tabulators [Information], [Heating setting] and the arrow key [Image processing]..................85
6.8.3.1 The [Information] tabulator under the [User management] tabulator..........................85
6.8.3.2 The [Heating setting] tabulator under the [Profile management] tabulator .................88
6.8.3.3 The tab with the arrow button [More] under the [Profile management] tab................90
6.9 The chart in the [Profile management] tabulator........................................................................................... 92
6.10 The heating curves in the chart in the [Profile Management] tab.................................................................. 92
6.11 The [Process automation] buttons under the [Profile management] tabulator.............................................94
6.12 The [Management] tabulator with three dialog windows.............................................................................. 95
6.12.1 The dialog [HRSoft 2 settings]...........................................................................................................95
6.12.2 The [Chart settings] dialog................................................................................................................97
6.12.3 The [device settings] dialog ..............................................................................................................98
6.12.3.1 The [Start teaching] button ..........................................................................................101
6.12.3.2 The [Pixel shift adjustment] button..............................................................................105
6.13 The [Manual Mode] ...................................................................................................................................... 109
6.14 The display and switch row top right ............................................................................................................111
6.15 Switching off the Rework System.................................................................................................................. 113
7 Tutorial – Soldering or desoldering a component............................................................................................115
7.1 Insert the PCB................................................................................................................................................ 116
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Table of contents
7.2 Replacing the soldering nozzle...................................................................................................................... 117
7.3 Position a thermocouple............................................................................................................................... 122
7.4 Shielding heat sensitive components............................................................................................................123
7.5 Activate a soldering profile and prepare the soldering process ...................................................................124
7.6 Start the process and work with the assistant.............................................................................................. 125
7.7 Task 1 “Alignment” ....................................................................................................................................... 127
7.8 Task 2 “Desoldering”..................................................................................................................................... 128
7.9 Task 3 “Deposit”............................................................................................................................................ 130
7.10 Task 4 "Preparation" ..................................................................................................................................... 131
7.11 Task 5 “Alignment” ....................................................................................................................................... 133
7.12 Task 6 “Inspection” ....................................................................................................................................... 135
7.13 Task 7 “Soldering”.........................................................................................................................................137
7.14 Task 8 “Inspection” ....................................................................................................................................... 139
7.15 Task 9 “Complete” ........................................................................................................................................ 141
7.16 Removing residual solder.............................................................................................................................. 141
8 Service and maintenance................................................................................................................................143
8.1 Check the rework system on a weekly basis for any dirt or damages. .........................................................144
8.2 Lubricating the worm gear of the pipette hub every six months..................................................................145
8.3 Change the heating head .............................................................................................................................. 146
8.4 Performing a HRSoft 2 update ...................................................................................................................... 147
9 Spare and wear parts......................................................................................................................................149
9.1 Read this first!............................................................................................................................................... 150
9.1.1 Target readers, permitted spare parts ...........................................................................................150
9.2 Nameplate and machine number ................................................................................................................. 150
9.3 Spare parts .................................................................................................................................................... 151
9.3.1 Nameplate and machine number...................................................................................................152
10 Annex .............................................................................................................................................................154
10.1 EC Declaration of Conformity........................................................................................................................ 155
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1| Introduction
1 Introduction
1.1 Product information.......................................................................................................................................... 8
1.1.1 General information about the product.............................................................................................8
1.1.2 Intended use.......................................................................................................................................8
1.1.3 Retrofitting, changes ..........................................................................................................................8
1.1.4 Warranty.............................................................................................................................................8
1.2 Information about this manual ......................................................................................................................... 9
1.2.1 Pictogram and symbol explanations.................................................................................................10
1.2.1.1 Prevailing term definitions in this instruction manual....................................................11
1.2.1.2 Warnings.........................................................................................................................12
1.2.1.3 Binding info about safety shoes .....................................................................................13
1.2.1.4 Prohibition notices..........................................................................................................14
1.2.2 Target readers group ........................................................................................................................15
1.2.3 Copyright, liability.............................................................................................................................15
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1| Introduction
Product information
1.1 Product information
1.1.1 General information about the product
This operating manual is universally valid for Ersa Hybride-Rework-System of the
HR 550 XL series.
1.1.2 Intended use
The machine is a state-of-the-art product that has been designed and manufac-
tured according to recognised safety-related rules. However, the machine may
pose residual hazards especially when it is used improperly and operated or ser-
viced by untrained personnel. The HR 550 rework system is design for industrial in-
door use. The machine may be used exclusively for soldering and unsoldering elec-
tronic components on PCBs. Any other or further use is considered improper. The
manufacturer/supplier declines any liability for any damages that may arise as a
result of such use. Proper use also includes compliance with the operating instruc-
tions as well as safety notices.
1.1.3 Retrofitting, changes
Unauthorized modifications and / or changes that affect the security of the ma-
chine are not permitted and exclude any liability of the manufacturer / supplier for
any resulting damage. The machine is only intended for commercial use. Private
use is generally excluded.
1.1.4 Warranty
The warranty period shall be compliant with ERSA GmbH applicable terms of sale,
delivery and payment. ERSA GmbH may only grant a warranty if the unit is returned
in its original packaging.
Any inappropriate use and improper operation on the unit shall void all warranty
and liability claims of the buyer against the manufacturer.
To the extent permitted by law, liability for direct, consequential and indirect dam-
age resulting from the purchase of this product is ruled out.
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1| Introduction
Information about this manual
1.2 Information about this manual
For your safety
ERSA products are developed, manufactured and tested in compliance with the ba-
sic safety requirements.
Nevertheless, residual risks still exist!
For this reason, please read these operating instructions before operating the ma-
chine for the first time. The instructions manual helps you master all the functions
and use them optimally.
DANGER
Hazards caused by the improper operation of the machine!
üObserve the operating instructions!
a) Any person involved in the installation, commissioning, operation and/or main-
tenance of the machine must have read and understood the contents of chapter
"Safety instructions", as well as the chapters which are relevant for the specific
activity!
b) The operator is advised to have this confirmed in writing!
c) In addition, for the machine operation, local safety and accident prevention regu-
lations must also be complied with!
d) Always keep these instructions near the machine, in a place accessible to all users
at any time!
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1| Introduction
Information about this manual
1.2.1 Pictogram and symbol explanations
Pictograms are used to identify dangers, both in this instruction manual and on the
machine.
Specific information or requirements and prohibitions for the prevention of per-
sonal injury or property damage are shown in the manual with a pictogram, and are
complemented in the text by hierarchically graded, signal words in bold print:
DANGER
It describes an immediately threatening danger
If not avoided, death, serious injury or material damage can result.
a) Measures are described in the following text to avert the danger.
WARNING
It indicates a potentially threatening danger
If not avoided, death, serious injury or material damage can result.
a) Measures are described in the following text to avert the danger.
CAUTION
It indicates a potentially threatening danger
If not avoided, death, serious injury or material damage can result.
a) Measures are described in the following text to avert a danger.
NOTE
The hereinafter highlighted text passages contain explanations, further information
or tips.
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