Solflex Sonasafe HM100NP User manual

Installation - Manual
HM- Acoustic Housing

Manuel HM acoustic housing 2
Solflex GmbH
Am Feuerstein 282
2392 Wienerwald
Austria
T: [phone]
E: [e-mail]
www.solflex.eu
ATU 65324348
FN 337206t
Always observe all relevant standards and
statutory regulations
Subject to change without prior notice. All business
transactions based on our Terms and Conditions,
available at www.solflex.eu

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1Table of contents
2 General information........................................................................................................................ 4
3 Technical data.................................................................................................................................. 4
4 Warranty.......................................................................................................................................... 6
5 Safety............................................................................................................................................... 6
5.1 Intended use............................................................................................................................ 6
5.2 Safety Constructions................................................................................................................ 6
5.2.1 Risks during unloading and transportation ..................................................................... 6
5.2.2 Gefahren durch elektrische Energie................................................................................ 6
5.2.3 Risk of damage to property and the enviroment ............................................................ 6
5.3 Emergency procedures............................................................................................................ 7
5.3.1 Fire fighting...................................................................................................................... 7
6 Product delivery .............................................................................................................................. 7
6.1 Uploading / transport to location of installation .................................................................... 7
7 Installation of unit ........................................................................................................................... 8
7.1 Assembling .............................................................................................................................. 9
8 Maintenance and serive ................................................................................................................ 23
8.1 General .................................................................................................................................. 23
8.2 Silencer .................................................................................................................................. 23
8.3 Grounding.............................................................................................................................. 23
8.4 Test run.................................................................................................................................. 23
8.5 Removal and disposal............................................................................................................ 23

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2General information
Solflex Sonasafe Acoustic enclosures are used for various refrigeration, air conditioning and air
conditioning systems Heat pump outdoor equipment produced.
This manual is applicable to the following series of soundproof enclosures:
HM* Serie
3Technical data
Robust acoustic housing with fully detachable construction. All components of the construction are
made of stainless steel. Precise separation of the airflow between the suction and pressure side via
an air separation section, which is operated by the installation company by means of a Velcro
fastener on the fan side of the external unit. The panels at the top left and right can be used with
screw connections removed from the housing for servicing and maintenance work on the external
device. The entire design is optimized for operation of the heat pump.

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concept SonaSafe type material dimensions [mm] weight
[kg]
Max. device dimension
[mm]
h
w
d
h
d
d
Suction in the
rear, blowout
in the front
HM100NP
galvanized
steel sheet
1060
1200
1250
123
990
1060
650
HM200NP
1420
1200
1250
159
1350
1060
650
HM200NP-l
1420
1400
1400
185
1350
1260
800
HM200NP-XL
1420
1600
1500
209
1350
1460
900
HMY200NP
1740
1200
1250
195
1670
1060
650
HMY200NP-L
1710
1400
1400
227
1670
1060
650
HMY200NP-XL
1740
1600
1500
255
1670
1460
900

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4Warranty
24 months from delivery.
5Safety
In the event of improper operation or operation for a purpose other than the intended, there is
however a risk of serious or even fatal injury to persons and a risk of damage to the unit and other
property.
5.1 Intended use
The unit must only be used as acoustic housing for compatible Heat Pump, Air Conditioning and
Refrigeration systems. Any other use is strictly prohibited.
5.2 Safety Constructions
All work about the assembly, installation and commissioning of the unit must be carried out by specially
trained technicians.
It is possible to get injured during the mounting because of the metal execution and processing. Please
wear gloves.
5.2.1 Risks during unloading and transportation
Risk of serious injury from dislodged loads. Do not stand under suspended loads. Risks from electric
power. Risk of electric shock from electrostatic charge of housing: Earth the device.
5.2.2 Gefahren durch elektrische Energie
5.2.3 Risk of damage toproperty and the enviroment
Serious damage to property from dropping loads; please observe the instructions in section "Delivery
of product".
Serious damage to heat exchanger connections, panelling and other mounted components from force
impact during moving of unit elements; always move the unit elements by their base frame.
Risk of damage to components from heavy impact, e.g. when attempting to dislodge a part with a
hammer, etc.: Components that rest on the foundation must only be moved by shifting.

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5.3 Emergency procedures
5.3.1 Fire fighting
Strictly adhere to all statutory fire safety regulations. The insulation foam has a fire behaviour
according norm.
6Product delivery
Upon delivery, inspect the product for damage caused during transport and ensure the delivery is
complete. Record any damage or missing parts on the transport documents. Complaints regarding
obvious transport damage or incomplete deliveries cannot be considered if made too late.
On the construction site, protect the unit against dirt, impact and the elements.
6.1 Uploading / transport tolocation ofinstallation
This unit is shipped in parts on a pallet. For unloading, lift the unit by the pallet. Too short forks can
damage the acoustic housing.
Risk of serious injury or damage to property from dropping loads. Observe the safety instructions of
the transport equipment and lifting gear.
Do not climb onto the unit.

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7Installation ofunit
At the place of installation, it must be possible to provide impeccable service and maintenance and the
necessary air intake of the built-in air-conditioning, refrigeration and heat pump units.
When planning the installation site, the guidelines for minimum distances around the air-
conditioning, refrigeration and heat pump manufacturer must be respected.
The acoustic louvre, on the suction and exhaust sides has a depth of 200mm and the site must enable
this to remove to have access to the built-in air conditioning, refrigeration and heat pump equipment.
Important NOTE:
Please always use the required safety work gear during installation. Due to the packaging materials
and the production process, personal injury may occur, such as hand injuries.
If the soundproof housing is freely accessible, the necessary measures during assembly should be taken
to local conditions to avoid personal injury.
Aluzinc
“The warranty applies to all buildings exposed to normal atmospheric corrosion factors, in other words
excluding those subject to permanent spraying with fresh water or salt water; in the case of buildings
situated in coastal areas, excluding those exposed to sea spray.”

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7.1 Assembling
2x
basic framework profile 1
NR. 101
2x
basic framework profile 2
NR. 102
1x
roof panel
NR. 401
2x
side part
NR. 501
2x
lowest blade
NR. 201
2x
top blade
NR: 203
2x
corner piece 1
NR. 601
2x
corner piece 2
NR. 602
spacer blade
NR. 202
3x
profil
NR. 701
4x
angle section
NR. 801
1x
recircultation blade
NR. 301
2x
separating part 170x124
NR. 902

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4x
washer 6mm
NR. 901
4x
dowel 8x40
NR. 904
4x
studbolt 6x50
NR. 903
13x
synthetic insert nut 8x25
NR. 906
20x
velcro
NR. 905
5x
plastic ring 5,3x15x3
NR. 908
5x
plastic ring 8,2x12x7,5
NR. 907
5x
synthetic spacer
19 mm
NR. 909
100x
M5x20 zylinder bolt
NR. 910
9x
M5 captive nut
NR. 911
100x
M5 nut
NR. 912
10m
draught strip 20x4 mm
NR. 914
2x
key
NR. 915
16m
rubber D-profil 12x10 mm
NR. 913

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First place the floor frame, which consists of four
straight-ground frame profiles (NR. 101 & 102) and four
corner angles (No. 801). The profiles have recesses that
glide into each other.
Attach the corner brackets (NO 801) with four M5
screws and nuts (No. 910 & 912). The nuts should
be on the inside of the frame.

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Apply a strip of sealing tape (NR. 914) to the bottom of
the entire frame, which is glued in the middle of all four
floor frame profiles.
Put the frame on the floor. It is recommended that a
minimum distance of 200 mm be maintained between
the inside of the frame and the pressure side of the
heat pump and a minimum distance of 100 mm be
maintained between the suction side and the inside of
the frame. If there is enough space, it is advisable to
leave more space on the outlet side (ratio of 2/3). Air
outlet and 1/3 air inlet). A symmetrical distribution is
recommended in the width direction.
This also
depends on the pipe connection.

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Now attach the frame to the bottom with four
threaded bolts (NR. 903 plug use (NR. 904) for stony
substrates.
Fill the floor frame with four plastic spacer holders
(NR. 909), which are pressed into the holes at the
top, where the side parts are later attached.

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Now the recirculation plate (NR. 301) will be made
to measure. Use a tape measure, a pencil and a
Stanley knife. Start by marking the cut-outs for the
heat pump track. The plate must reach down to
the ground to avoid recirculation. Then mark the
opening of the fan of the heat pump. Cut out the
notches with a Stanley knife. The recirculation
plate does not need to be mounted yet.

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Now place the four corner pieces (NR. 601 & 602).
These are attached to the base frame with two M5
screws and nuts (NR. 910 & 912) per corner piece,
see enclosures.
Fit the four corner pieces at the bottom with the
plastic threaded sleeve with M5 pin and plastic
washer (NR. 906. 910 & 908).

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The lower lamella (NR. 201) can
now be tilted and fixed in between.
The moulding is fixed at each end
with an M5 screw and a nut (No.
910 and 912).

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Fold the flaps at the ends of the interlocking flaps
out of the door. Now insert the intermediate
strips (NR. 202) by tilting them one after the other
so that they fall into the corner pieces. Then
secure each slat at the ends with an M5 screw and
nut (NR. 910 & 912) in the corner piece, see
enclosures.
Before the upper slat can be placed, a special cage
nut (NR. 911) must be clicked from the inside into
the corner piece. Push in the cage nut with the
help of
the spring system and release it after
inserting it into the hole.

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Then insert the upper lamella (No. 203) and screw it to
each outside corner with an M5 screw (No. 910) that
fits into the cage nut (No. 911). Attach the upper
lamella to the corner pieces with an M5 screw and a
nut (NR. 910 & 912), see insert.
Place a threaded socket with screw (No. 906 and 910)
perpendicular to the inner corners of the upper knife.
Slide of the plastic containers (No. 907) the threaded
bushing (No. 906). Then insert a threaded jack with
screw (NR. 906 & 910) horizontally, see insert.

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Now mount the recirculation plate (No. 301).
Place twelve self-adhesive Velcro loops (No.
905) on the heat pump housing. Do this
around the fan opening and in the corners of
the heat pump housing. Remove the adhesive
from the Velcro loops and press the
recirculation plate against the housing.
At the top of the base frame are three jagged
profiles (NR. 701), which are pressed into the
return plate to keep it in place.
To do this, first tilt the knurled profiles in the
upper bar to the place of the three slots in the
bar. Then press the jagged profiles into the
sheet or cut the sheet with a Stanley knife.
The protruding parts of the prong profiles can
be
bent by hand so that they no longer
protrude.

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The two small spacers (No. 902) can then be
tilted in the base frame and attached to the
plate with three to four Velcro fasteners (No.
905).
Now coat the edges (see picture) with the self-
adhesive rubber-D-profile (NR.
913) . Before applying, make the steel plate dry
and free of grease so that the adhesion is good.
Mount the rubber-D-profile at the edge of the
plate (see insert). The rubber profile can be cut to
the right length with scissors.
Place the roof plate (No. 401) 1) on the inside
of the four cage nuts (No. 911). The cage nuts
must be clicked into the roof panel.