Solflex HT User manual

Installation - Manual
HT - Acoustic Housing

Manual HTAcoustic housing 2
Always observe all relevant standards and
statutory regulations
Subject to change without prior notice.
All business transactions based on our Terms and Conditions, available at
www.solflex.eu
Solflex GmbH
Am Feuerstein 282
2392 Wienerwald
Austria
ATU 65324348
T: +43 2238 20 33 6
www.solflex.eu
Solflex LTD
Vitosha Blvd. 48, ground floor
1000 Sofia
Bulgarien
BG206703833
T: +359 2 906 64 26

Manual HT Acoustic Housing 3
Table of Content
1. Technical data .................................................................... 4
2. Warranty ............................................................................ 4
3. Safety ................................................................................. 5
3.1 Intended use ................................................................................ 5
3.2 Safety instructions ....................................................................... 5
3.2.1. Risks during unloading and transportation............................................... 5
3.2.2. Risk of damage to property and the environment ................................... 5
3.3. Emergency procedures ................................................................ 5
3.3.1. Fire fighting............................................................................................... 5
4. Product delivery ................................................................. 6
5. Installation of unit ............................................................. 7
5.1 HT with rear intake .................................................................. 9
5.2 HTwith lateral intake ............................................................ 11
5.3Connection for refrigerant pipes and power supply.................. 14
5.4Foundation................................................................................. 15
5.5Installation of Heat Pump, Air Conditioning and Refrigeration outdoor unit . 16
6. Maintenance and Service .................................................. 16
6.1 General....................................................................................... 16
6.2 Silencers ..................................................................................... 17
6.3 Grounding ..................................................................................17
6.4 Test run ...................................................................................... 17
6.5 Removal and disposal ................................................................ 17

5
Safety
In the event of improper operation or
operation for a purpose other than the
intended, there is however a risk of
serious or even fatal injury to persons
and a risk of damage to the unit and
other property.
3.1 Intended use
The unit must only be used as acoustic
housing for compatible Heat Pump, Air
Conditioning and Refrigeration systems.
Any other use is strictly prohibited.
3.2 Safety instructions
All work about the assembly, installation
and commissioning of the unit must be
carried out by specially trained
technicians.
It is possible to get injured during the
mounting because of the metal
execution and processing. Please wear
gloves.
3.2.1. Risks during unloading
and transportation
Risk of serious injury from dislodged
loads.
Do not stand under suspended loads.
Risks from electric power.
Risk of electric shock from electrostatic
charge of housing:
Earth the device.
Manual HTAcoustic Housing
3.2.2. Risk of damage to
property and the
environment
Serious damage to property from
dropping loads;
please observe the instructions in
section "Delivery of product".
Serious damage to heat exchanger
connections, panelling and other
mounted components from force impact
during moving of unit elements; always
move the unit elements by their
base frame.
Risk of damage to components from
heavy impact, e.g. when attempting to
dislodge a part with a hammer, etc.:
Components that rest on the
foundation must only be moved by
shifting.
3.3. Emergency procedures
3.3.1. Fire fighting
Strictly adhere to all statutory fire safety
regulations.
The insulation foam has a fire behaviour
according norm.

Manual HTAcoustic Housing 6
Product delivery
Upon delivery, inspect the product for
damage caused during transport and
ensure the delivery is complete.
Record any damage or missing parts on
the transport documents.
Complaints regarding obvious transport
damage or incomplete deliveries cannot
be considered if made too late.
On the construction site, protect the unit
against dirt, impact and the elements.
4.1. Unloading / transport to
location of installation
This unit is shipped in parts on a pallet.
For unloading, lift the unit by the pallet.
Too short forks can damage the acoustic
housing.
Risk of serious injury or damage to
property from dropping loads.
Observe the safety instructions of the
transport equipment and lifting gear.
Do not climb onto the unit.
4.2 Information on the storage of products made from Magnelis
Please note the following: If stored improperly, products made of Magnelis can be
damaged by corrosion, also known as "white rust". In order to minimize the risk of white
rust, suitable precautions must be taken during transport and storage. All products made
of Magnelis should preferably be stored inside, or with a suitable cover outside, in a clean
and dry place away from any chemical contamination. To avoid white rust, Magnelis
should, as far as possible, be stored at constant temperatures above the dew point. Rapid
changes in temperature lead to condensation and subsequently to white rust. In addition,
the products made of Magnelis must always be stored on pallets made of wood or metal in
order to avoid direct contact with the floor.
It is recommended not to store products made of Magnelis outdoors. If this is unavoidable,
however, it is important to observe the following precautionary measures: Set up a
scaffolding around the stored material and cover it with a waterproof film, tarpaulin or
similar cover. Leave enough space between the cover and the packages or coils to allow
air to circulate. Store the parcels at a slight incline so that rainwater can drain away
without touching the ground. Check the storage area at regular intervals to avoid getting
wet on the material. Note that all products (stored above, in the middle or below) can also
get wet due to nighttime condensation and this water cannot evaporate. Keep the period
of storage outdoors as short as possible, especially during the summer months, the rusting
process is greatly accelerated by the higher temperatures.

Manual HTAcoustic Housing 7
Installation of unit
At the place of installation, it must be possible to provide impeccable service and
maintenance and the necessary air intake of the built-in air-conditioning, refrigeration
and heat pump units.
When planning the installation site, the guide lines for minimum distances
around the air-conditioning, refrigeration and heat pump manufacturer must be
respected.
The acoustic louvre, on the suction and exhaust sides has a depth of 200mm and the
site must enable this to remove to have access to the built-in air conditioning,
refrigeration and heat pump equipment.
Important NOTE:
Please always use the required safety work gear during installation. Due to the
packaging materials and the production process, personal injury may occur, such as
hand injuries.
If the soundproof housing is freely accessible, the necessary measures during
assembly should be taken to local conditions to avoid personal injury.
Magnelis
“The warranty applies to all buildings exposed to normal atmospheric corrosion factors, in
other words excluding those subject to permanent spraying with fresh water or salt
water; in the case of buildings situated in coastal areas, excluding those exposed to sea
spray.”

Manual HTAcoustic Housing 8
Usage limitations of Magnelis
Like most other metallic-coated steel sheet, Magnelis is not recommended:
•When in contact with copper, lead, moist concrete and in alkalineenvironments.
•In cattle sheds (ammoniac vapours)
For fixings, only use accessories made from:
•Magnelis
•Aluminium
•Stainless steels
•Synthetic material
(nylon)
Important NOTE:
1. Due to the production process there can appear a minor possibility that oxidation of
certain cutting edges become visible. This oxidation is locally and does not affect the rest
of the acoustic cabin. This can be prevented by optionally ordering the acoustic cabin
powder painted in a specific RAL colour. Alternatively, the oxidation can be post treated
with applying manually Alu-Zinc paint (which is common available) from aesthetic point of
view.
2. The tightening torque of the screw must be 5 to 15 Nm, so that the screw does not cut
into the housing and damages the Magnelis coating.

Manual HT Acoustic Housing 9
5.1
Baseplate
1.) Place the two baseplate pieces and fix the
heat pump mounts with the M8 screws, nuts
and washers provided.
Heat Pump
2.) Fix the heat pump to the
supports mouts via the
silentblocks,
using nuts and washers.
Lateral panel
3.) Fix the lateral panel on the
four drilled inserts (two for each
side) with the M8 screws
provided (see detail B).
Panel
DETAIL D DETAIL C
4.) The P3 insulation panel has to be cut
into the shape of the frontal fan of the heat
pump.
Place the P3 on the heat pump and keep it in
place via
the two L-shaped profiles, fixed with self-
tapping
screws provided (see details C and D).
HT with rear intake

Manual HT Acoustic Housing 10
5.1 HT with rear intake
6.) Then fix the grids with the lateral panels
with the M8 screws provided (detail F).
Detail F
8.) Place the roof on top of the
cabin and fix it with
M8 screws from the top of the
acoustic grids (see detail G).
Detail G
(Detail E).
Acoutic Grids
Screwing
Roof
5.) Place the acoustic grids on the baseplate,
matching the holes in the base with the heads
of the screws (detail E).

Manual HT Acoustic Housing 11
5.2 HT with lateral intake
Frame Pieces
1.)Place the two base frame pieces and fix
the heat pump mounts with the M8 screws,
nuts and washers provided
Outdoor Unit
2.) Fix the outdoor unit to the
ouotdoor unit brackets via the
silentblocks
Lateral Panel
3.) Fix the lateral panel on the four drilled
insters (two for each side) with the M8
screws provided (see detail B), then fix
the back panel to the lateral panels using
the same screws M8 (detail C)
5.) Place the acoustic
grids in the lateral
panels and fix them
with M8 screws (see
details D-E)
Acoustic grids

Manual HT Acoustic Housing 12
5.2 HT with lateral intake
6.) The air separation panel has to be cut into the shape of
the frontal fan of the heat pump
Place the panel on the heat pump and keep it in place via
the two L-shaped profiles, fixed with self-tapping screws
provided (see details Fand G)
7.) Place the acoustic grids on
the base frame, matching the
holes in the base with the
heads of the screws (detail H).
Then fix the grids with the
lateral panels with the M8
screws provided (detail I).
8.) Place the roof on the cab, on the rear side fit the panel
into the slots (see detail K) and slide it to the right.
9.) Fix the roof with M8 screws from the upper part of the
acoustic grille (see detail L)
Air Seperation
Acoustic grid

Manual HTAcoustic housing 14
5.3 Connection for refrigerant pipes and power supply
There is a possibility to enter with refrigerant pipes and power supply in the
sound insulation housing, both on the left and on the right side, in case the entry is
not foreseen through the bottom.

Manual HTAcoustic Housing 15
5.4 Foundation
The foundation must meet the relevant static and sound propagation requirements
and must feature a proper drain for water. It must be level and smooth. The
resonance frequency of the support structure must be distinctly different from the
excitation frequency of the rotating machine components (Heat Pump, Air
Conditioning and Refrigeration system).
An uneven foundation might cause malfunction or jammed panels. Liability is
excluded for damage caused by installation on an uneven surface.

Manual HTAcoustic Housing 16
Note 1:
In case of a complete foundation (=AxB), a frost-proof drain of the condensate must
be provided locally.
Note 2:
Just as with an installation without a soundproof enclosure and if there are no other
local regulations that a drain collection should be used as environmental protection, it
is possible to drain the condensation water from the heat pump, for example, into a
gravel bed, which was carried out professionally for an appropriate water drainage. In
addition, a protection against plant growth from below is to ensure.
5.5 Installation of Heat
Pump, Air Conditioning
and Refrigeration
outdoor unit
The correct installation position of the
air conditioning, refrigeration or heat
pump unit is decisive for the fit and
function of the acoustic housing.
Maintenance and Service
6.1 General
For maintenance and service work on
the refrigeration, air-conditioning or
heat pump unit, the necessary panels
can be easily removed from the acoustic
housing.
Cleaning and maintenance of
the acoustic housing
•Remove other dirt with a
dampcloth; if necessary, use
grease- or oil-dissolving
detergents(concentrated
neutral detergentwith pH
between 8 and 9).
•Treat galvanized parts with
preservation spray.
•Regularly lubricate moving
parts such as panel locks with
alubrication spray.
•Regularly treat seals.
•Repair any damage to the
coating, including areas that
show signs of corrosion, with
repair paint.
•Clean the unit thoroughly to
remove all construction dust
and other dirt.
•Prior to shipping, each unit is
carefully inspected at our
factory.

Manual HTAcoustic Housing 17
the function of the installed refrigeration
air conditioning or heat pump unit.
6.3 Grounding
Depending on the local regulations and
position, we recomment to carry out a
grounding or lightning protection.
6.4 Test run
After working on the acoustic housing,
the person responsible must ensure that
no person is in the acoustic housing
before it is put into operation again.
6.5 Removal and disposal
Metal parts and plastic parts are to be
recycled, per applicable regulations.
6.2 Silencers
The sound insulation material of the
silencers should be checked for dust
during major maintenance work and if
necessary, cleaned with a vacuum
cleaner.
If necessary, the silencers must be
checked for free passage, as this is
necessary for perfect air circulation and

Manual HT Acoustic housing 18
Notes

Do you have anymore questions?
Solflex GmbH
Am Feuerstein 282
A-2392 Wienerwald, Austria
+43223820336,[email protected]
IM
-HT-04/2023-ENG
All business transactions based on our Terms and Conditions, available at www.solflex.eu. Subject to change without prior notice.
Solflex LTD
Vitosha Blvd. 48, ground floor
BG-1000 Sofia
Bulgarien
+35929066426
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