Standalone Mc-ds Manual

User Manual & Installation Instructions

W84A99900117-RB4

MID-COUR EV CHARGE

MC-DS 60KW Standalone

Fast Charger

60KW

Model

CONTENT

Introductions��1

Features ��1

Applications ��1

1� Basic User Interface��2

2. Specication ��3

2.1 Product Specication��3

2.2 MC-DS 60KW Version Description��6

2�3 LED Indication and Operation Status ��7

2�4 Dimensions ��8

2�5 Direction of cooling Airflow ��8

3� Installation Instruction ��9

3�1 Before Installation ��9

3�2 Grounding and Safety Requirement ��10

3�3 Unpack the charger��12

3�4 Recommended Tools for Installation and Inspection ��15

3�5 Installation Procedure ��16

3�6 Installation Inspection & Commissioning ��22

4� Network Setting ��25

4�1 Wi-Fi Network Setting ��25

4�2 3G/4G Setting ��27

4�3 Time setting ��29

5� Operation Process ��31

5�1 Operating Sequence��31

5�2 Operating Procedure ��31

5�3 Troubleshooting ��37

5�4 Status Codes ��37

6� Maintenance ��58

6�1 General Maintenance ��58

6�2 Replacement Kits and Accessories ��61

7� Limited Product Warranty ��62

Appendix - Package list ��64

Introductions

The Standalone DC Fast Charger is the top choice to power battery electric vehicles

(BEV) and plug-in hybrid electric vehicles (PHEV). It is designed for quick charging

in both public and private locations, such as retail and commercial parking spaces,

fleet charging stations, highway service areas, workplace, residence, etc.

The Standalone DC Fast Charger has the advantage of easy installation. The plug-

gable power modules realize flexible and cost-effective installation for different

types of locations. The DC Standalone charger also has network communication

capability. It is able to connect with remote network systems and provide drivers

of electric cars real-time information, such as the location of charging stations,

charging progress and billing information. The Standalone DC Fast Charger has

a clear user interface with function buttons, safety certiﬁcations and an excellent

waterproof and dust proof design to provide the best choice for outdoor environ-

ments.

Features

•Pluggable power modules make installation easy and flexible.

•Offers customers the convenience of start/stop charging control from an autho-

rized RFID smart card or mobile APP.

•Built according to the latest industry standards for DC charging.

•Carries an outdoor rating capable of withstanding solid and liquid intrusions in

outdoor settings making the unit more stable and highly reliable.

•Provides a high-contrast, screen interface with multi-function buttons.

Applications

•Public and Private Parking Areas

•Community Parking Areas

•Parking Areas of Hotels, Supermarkets and Shopping Malls

•Workplace Parking Areas

•Charging Stations

•Highway Rest Areas

1

1. Basic User Interface

Antenna for Wi-Fi & 3G/4G

LED Indication

7" Information Screen

Right Button & Left Button

RFID Card Reader

•Charging Status

•Alarm information

•User Authorization

Emergency Stop

Left DC Connector

Right DC Connector

*The connectors installed on

the EVSE may vary depending

on the model (section 2.2)

2

2. Specication

2.1 Product Specication

Model Name MC-DS 60KW Series

AC

INPUT

Voltage Rating 3Φ480Vac (+10%,-15%)

Max. Input Current 78A @277Vac

92A @235Vac

Electrical Distribution 3P+ N+ PE (Wye conguration)

Power Grid System TN/TT

Frequency 50/60Hz

Max. Input Power 67 kVA

Power Factor > 0.99

Efciency > 94%, at optimize V/I point

DC

OUTPUT

Output Voltage Range

CCS:150Vdc ~ 950Vdc (UL Model)

CHAdeMO:150Vdc ~ 500Vdc (UL Model)

GB/T:150 ~ 750 Vdc

Maximum Output

Current

CCS (UL Model):

120A@150Vdc ~ 500Vdc when

output voltage up to 950Vdc the

output current is 63A

CHAdeMO (UL Model):

120A@150Vdc ~ 500Vdc

GB/T:

120A@150Vdc ~ 500Vdc when output

voltage up to 750Vdc the output current

is 80A

Maximum Output

Power DC 60kW

Simultaneously output

mode

0%，50%，100%

*Each connector will get 50% output

power when plug in simultaneously;

And one connector will get 100% when

another connector nish the charging

session or only this connector is plugged

in.

3

Voltage Accuracy ±2%

Current Accuracy ±2%

Electrical Isolation Isolation between Input and Output

Standby Power < 100W

Communication External

Ethernet, Wi-Fi and 3G or 4G

LAN:

support 10/10, 100/100 base

Wi-Fi:

support 2.4G

DLWPH-8M (UL model):

4G Frequency Band:

LTE FDD : B2/B4/B5/B12/B13/B14/B66/

B71

3G Frequency Band:

WCDMA : B2/B4/B5

DLWPH-10M :

4G Frequency Band:

LTE FDD : B1/B3/B5/B7/B8/B20

LTE TDD : B38/B40/B41

3G Frequency Band:

WCDMA : B1/B5/B8

2G Frequency Band:

GSM : B3/B8

Internal CAN / RS485

Input Protection OVP, OCP, OPP, UVP, SPD

Output Protection OCP, OVP, LVP, OTP, IMD

Internal Protection OTP, AC Contactor Detection, DC Contactor Detection, Fuse

Detection

Load Management Via OCPP 1.6 JSON

4

User Interface &

Control

Display 7-inch LCD

Button Right Button : Select charging connector.

Left Button : Home / Stop charge

User Authentication

RFID Support ISO 14443A/B, ISO 15693,

FeliCa Lite-S (RCS966),

OCPP, 2D Barcode, APP, Mobile Payment

Backend Support OCPP 1.6 JSON

Environmental

Conditions

Operation

Temperature

-30°C to 50°C (-22°F to 122°F), power

derating from 50°C (122°F) and above

Storage Temperature -40°C to 70°C (-40°F to 158°F)

Relative Humidity 5%~95% RH, non-condensing

Altitude ≤ 2000m(6560 ft)

Regulations

Safety UL2202, UL2231

EMI/EMC

FCC CFR Title 47 Part 15

Subpart B: 2020

ANSI C63.4: 2014

ICES-003:2020 Issue 7

Charging Interface

CHAdeMO Ver 1.2 (UL Model)

CCS DIN 70121 (UL Model)

GB/T 27930

Mechanical

Specications

Dimensions (WxDxH) 700 x 331 x 1800 mm

(28 x 13 x 71 inches)

Weight (typ.) < 235 kg(518 lbs), includes two charging

guns

DC Charging

Connector CCS, CHAdeMO, GB/T

Cooling Forced Air

Ingression Protection NEMA 3R

Anti-vandalism IK10, not include LCD & RFID cover

5

2.2 MC-DS 60KW Version Description

The MC-DS 60KW series are available in different versions depending on the

charging connectors, below table shows the available combinations, the

corresponding position of charging connectors are indicated from left to right

when face to charger.

Version Left DC Connector AC Connector Right DC Connector

DSWx601 J00 CHAdeMO - -

DSWx601 J0U CHAdeMO -CCS1

DSWx601 U00 CCS1 - -

DSWx601 U0U CCS1 -CCS1

DSWx601 B0B GB/T -GB/T

0 : none

1 : IEC 62196-2 Type 1/SAE J1772 Plug

2 : IEC 62196-2 Type 1/SAE J1772 Socket

3 : IEC 62196-2 Type 2 Plug

4 : IEC 62196-2 Type 2 Socket

5 : GB/T AC Plug

6 : GB/T AC Socket

7 : CCS2 AC Plug

B : GBT DC PT1000

J : CHAdeMO

U : Natural cooling CCS1 combo

V : Liquid cooling CCS1 combo

E : Natural cooling CCS2 combo

F : Liquid cooling CCS2 combo

G : GBT DC

Left DC Connector Right DC Connector

6

2.3 LED Indication and Operation Status

Left Indicator Right Indicator

Standby Green Green

Fault Red Red

Charging Blue Blue

Status

LED

Standby Fault Charging

*Left LED for Left Connector, Right LED for Right Connector

7

2.5 Direction of cooling Airflow

Air Out Air In

2.4 Dimensions

Main Size of Charger: (Unit: mm)

700 331

1800

8

•Read all the instructions before using and installing this product.

•Do not use this product if power cable or charging cable have any damage.

•Do not use this product if the enclosure or charging connector are broken or

open or if there is damage.

•Do not put any tool, material, ﬁnger or other body part into the charging connec-

tor or EV connector.

•Do not twist, swing, bend, drop or crush the charging cable. Never drive over it

with a vehicle.

•Power feed must be 3 Phase Wye conﬁguration with TN(-S)/ TT grounding sys-

tems.

•In the installation of TN(-S) system: the neutral (N) and the PE of the power dis-

tribution are directly connected to the earth. The PE of the charger equipment is

directly connected to the PE of power distribution and separate conductor for PE

and neutral (N).

•In the installation of TT system: the neutral (N) and the PE of the power distribu-

tion are directly connected to the earth. The PE of the charger equipment is iso-

lated to the PE of power distribution to the earth.

•The capacity of power supply should be higher than 67kVA in order to function

correctly.

•The product should be installed in free air area and keep at least 30cm (12 inch-

es) clearance distance to all air vent of the product.

•Recommend to keep not less than 100cm (3 ft. 6 in.) clearance distance from all

around the product following NEC table 110.26 condition 2, 151-600V.

3. Installation Instruction

3.1 Before Installation

Warning: The product should be installed only by a licensed contractor

and/or licensed technician in accordance with all building codes, elec-

trical codes and safety standards.

Warning: The product should be inspected by a qualiﬁed installer prior

to initial use. Under no circumstances will compliance with the infor-

mation in this manual relieve user of his /her responsibilities to comply

with all applicable codes and safety standards.

9

•The product must be connected to a grounded, metal, permanent wiring system.

Connections shall comply with all applicable electrical codes. Recommend the

ground resistance be less than 10Ω.

•Ensure no power is connected at all times when installing, servicing, or maintain-

ing the charger.

•Use appropriate protection when connecting to main power distribution network.

•Use appropriate tools for each task.

3.2 Grounding and Safety Requirement

CAUTION: The disconnect switch for each ungrounded conductor of

AC input shall be provided by installation contractor or technician in

accordance with the National Electric Code, ANSI/NFPA 70.

CAUTION: A cord extension set or second cable assembly shall not be

used in addition to the cable assembly for connection of the EV to the

EVSE.

NOTICE

It is recommended to conduct WI-Fi and 4G signal strength while

charger installation. The RSSI (Received Signal Strength Indication)

value is considered as good as higher than -65dBm. Poor connec-

tion quality might interrupt charging process or data transaction.

10

3�2�1 Service Wiring

•Ground Connection

Always connect the Neutral at the service to Earth Ground. If ground is not pro-

vided by the electrical service then a grounding stake must be installed nearby.

The grounding stake must be connected to the ground bar in the main breaker

panel and Neutral connected to Ground at that point.

•480Vac (Line to Line) Three-Phase

CAUTION!

This is feed from Wye-connection power grid, the Standalone DC Fast

Charger can connect to L1, L2 or L3, and Neutral. Earth ground must be

connected to neutral at only one point, usually at the breaker panel.

480V Three-Phase Wiring Connection

WARNING!

Earth Connection is Essential!

PE

277V 277V

277V

480V

Neutral

L3

L1

L2

DANGERS

Be Aware of High Voltage!

11

3.3 Unpack the charger

1. The product is direct current (DC) charger and the packing design passed the

packaging simulation test. If the packaging damage caused by overturning, fall-

ing or external impact during transportation, it may cause the product damage

or defects. If there is any serious damage to the packaging when receiving the

goods, please notify the supplier about your ﬁndings.

2. The product is delivered by transport company to warehouse or speciﬁed loca-

tion where it will be handed over. Transporting the charger to its ﬁnal location

(last mile service) is not standard included in the order.

3. NOTICE: The delivery truck unloads the pallet carrying the charger. The move-

ment of the charger to its ﬁnal location is the responsibility of the customer /

contractor.

If the TiltWatch indicator is red (tilted over 80°)

1. Do not refuse the shipment / receipt.

2. Make a notation on the delivery receipt and inspect cabinet for damage.

3. If damage is discovered, leave cabinet in original package and request imme-

diate inspection from carrier within 3 days of delivery.

4. Contact the supplier by mail or phone to address your ﬁndings.

WARNING!

Charger weight might be 235 kg (518 lbs). Charger with

package might be 335 kg (739 lbs). Be careful during unpack

process.

12

Remove the surrounding boards

STEP 1�

STEP 2�

Remove the carton and packing cushion and ﬁlm.

13

Remove these 4 pcs of ﬁxing M12 screws.

STEP 3�

To use lifting eye bolts to move the EVSE, please apply 6mm (1/4 inches) di-

ameter steel wire rope to the four eye bolts as following picture.

STEP 4�

> 600mm (24”)

14

3.4 Recommended Tools for Installation and

Inspection

3�4�1 Recommended Tools for Installation

Type Description

Philips Screwdriver No. 2 and 3

Shifting Wrench

Socket Screwdriver No. 8, 10, 17 and 19

Electrical Tape Black / 15mm (0.6”) Width

AC Input Cable 53.5mm² (106 kcmil) at least Cable x 5 (L1, L2, L3,

N, PE)recommend 600V, 90°C, XLPE power cable

Ring Terminal

1. Ring Terminal for L1, L2, L3, N(Inner Diameter:

10.5mm (0.41”), Outer Diameter: 22mm (0.87”))

2. Ring Terminal for PE (Inner Diameter: 6.4mm

(0.25”), Outer Diameter: 22mm (0.87”))

Crimping Pliers for Ring

Terminal

Wire Stripper

Wire Cutters

Crane/ Forklift >235 kg (518 lbs)

3�4�2 Recommended Tools for Inspection & Commissioning

Type Description

EV or EV Simulator Meet CHAdeMO/CCS Standard

Multiple Meter 1000V

Current Probe 200Amp

RFID Authorized Card

RFID No Valid Card

Door Key

Needle-Nose Plier

Laptop or PC & CAT6 cable For Charger Conﬁguration

Wi-Fi /4G signal quality checker Recommended

15

3.5 Installation Procedure

Require a min. space of 1400x1531 mm(55.1x60.3 inch).This space is calculat-

ed as follows:

- Charger Size W x D x H:700 x 331 x 1800 mm(27.6x13.0x315.4 inch).

- Front side 600 mm(23.6 inch),in order to operate dashboard.

- Left and right side 350 mm(13.8 inch),in order to open left and right door.

- Backside 600 mm(23.6 inch),in order to open the bracket door.

3�5�1 Required space for placing and maintaining

(23.6”)(23.6”)

(13.8”)

(55.1”)

(13.8”) (27.6”)

(13.0”)

(13.8”)

1531

16

STEP 1�

1. Build 1020mm x 430mm x 200mm (40.16”x 16.93”x 7.87”) concrete base on

the level to stand charger in advance.

2. Implant AC input cable conduit smaller than Φ80 mm (3.15”), eg. Φ2.5” PVC

conduit; and SFTP Ethernet cable conduit smaller than Φ34 mm (1.34”), eg.

Φ1” PVC conduit.

3. And implant 4 pcs of M12 screw stick out the concrete base for 40 mm (1.57”)

to fix the charger. The positioning of these 4 pcs of M12 screws should be

within ±2 mm (0.08”) in short axis, ±8 mm (0.32”) in long axis according to

screw holes of charger.

4. To ﬁt this positioning requirement, a steel plate ﬁxture be suggested. Please

create the ﬁxture by the following drawing or order this ﬁxture from your ven-

dor.

5. The other way to ﬁx the charger on concrete base is install 2 of L-brackets

accessories outside of charger and drill the screw holes (Φ12 mm (0.47”)) on

the cement base as drawing below.

3�5�2 Build Concrete Base

The distance should be sufﬁcient for maintenance from the wall.

screw sticks x 4

L Bracket

oriﬁces x 4

L Bracket

oriﬁces x 4

AC Cable Conduit

Ethernet Cable Conduit

17

Standalone MC-DS Manual

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