Stream HYDROBOX 900 User manual

HYDROBOX 900
ALL IN ONE STRUCTURE
INTELLIGENT PUMP

Foreword
Thank you for choosing HYDROBOX 900 all in one structure intelligent pump.
In order to use the product better and ensure your safety, this manual provides
detailed operating instructions and parameters. Please read the manual
carefully before installation, operation, maintenance and inspection. Save the
manual for future reference.
Make sure that the electrical wiring and pump steering is correct.

Content
1
2
2.1
2.2
2.3
2.4
2.4
2.5
3
3.1
3.2
3.3
4
4.1
4.2
4.3
4.4
4.5
5
6
1
2
2
3
3
3
3
4
4
4
4
6
6
6
7
8
8
9
10
SAFETY CAUTIONS
PRODUCT DESCRIPTION
Product Overview
Model Description
Performance Parameters
Performance Curve
Overall Dimension
Working Condition
INSTALLATION
Product Structure
Installation Steps
Connect Power Cable
COMMISSIONING
Control Panel
Indicator Light
Quick Debugging
Automatic and Manual Mode
Parameter Settings
FAILURE AND TROUBLESHOOTING
WARRANTY
1 SAFETY CAUTIONS
1.1 Check before installation
In this manual or on the machine, the following symbols are used：
Please read this manual carefully before installation.
Installation and operation must comply with current safety regulations in the country
where the product is installed.
If the product is damaged or parts are missing, do not install or operate it. Failure to do
so may result in equipment damage or personal injury.
1.2.1 Please support the bottom of the product when installing and moving. Do not just
hold the case to prevent the product from being damaged. Never use the power
cable to carry or move the product.
1.2.2 The product should be installed away from flammable and explosive materials,
away from heat sources, and installed on flame retardant materials such as metal.
1.2.3 When using in an enclosed environment, install fans or other cooling equipment
and set vents to ensure that the environment temperature of the product is lower
than 45℃. Otherwise, the service life of the product may be reduced or the product
may be damaged due to the high environment temperature.
1.2.4 There must be a shield to prevent sunlight and rain when the controller is installed
outdoors.
DANGER: Denotes risk of personal injury or deaths.
CAUTION: Denotes medium risk of personal injury or damage to the tool.
1.2 Installation
1.3.1 Please confirm that the rated voltage and frequency of the product are consistent
with the voltage and frequency of the input power supply before wiring,otherwise
the controller may be damaged and result in serious injury.
1.3.2 Theground wire of product must not be connected incorrectly and must be reliably
grounded; otherwise, the pump case may be charged with electricity and lead to
serious injury.
1.3.3 The carrying capacity of the supply cable must be greater than the rated current of
the product.
1.3 Wiring
1

2 PRODUCT DESCR IPTION
Failure to observe safety cautions may pose a risk to persons or property and
invalidate the product warranty.
1.4.1 When the product is powered on, the controller will resetautomatically and restart
the function. Please take safety protection measures to the corresponding
equipment in advance.
1.4.2 It is strictly forbidden to disassemble the cover while the product is running,
otherwise it may cause electric shock.
1.4.3 The product should be set according to the operation steps in the manual when
debugging. If it is not operated properly, the product may be damaged. The
parameters preset when the product leaves the factory have met most of the pump
operating requirements. If not necessary, do not modify the control parameters
randomly.Otherwise, it may cause equipment damage.
1.4 Debugging
Not like traditional water pumps, HYDROBOX 900 is featured with home appliance
design, ultra-silence, easy control, simple installation, intelligent constant pressure
control, and widely used in home and villa water supply pressurization.
- Applying Permanent magnet motor, wide voltage, 85% motor efficiency
- Frequency inverter control, frequency up to 60HZ, effective noise control
- Global Top design, exquisite appearance, compact structure, easy operation
- "TWO" control modes: automatic and manual mode
- Built-in soundproof cotton, reduce noise effectively
- Intelligent control system, comprehensive automatic protection, reliable use
2.1 Product Overview
1.5.1 If the product is damaged, it must be replaced by the manufacturer or its
authorized technical support service to avoid any risk.
1.5.2 Wait for at least 5 minutes after power failure and observe that the indicator lights
are completely off before performing maintenance and inspection, otherwise it may
cause electric shock.
1.5.3 Do not pull the cable and remove the plug from the socket.
1.5 Maintenance and inspection
2 3
Electrical parameters
Power supply：1~ 160-250V/50HZ~60HZ
Input Power：900W
Output Power：0.66KW
2.2 Model Description
2.3 Performance Parameters
2.4 Performance Curve
HYDROBOX900
Input Motor Power（W）
All-in-one Structure Intelligent Pump
60
50
40
30
20
10
0010 20 30 40 50 60 70 80 90 Q(L/min)
H(m)
Materials
Pump body: Plastic MPPO
Impeller: Plastic MPPO
Machine seal: ceramic / graphite
Shaft: Stainless steel
Bearing: NSK
Motor housing: aluminum alloy
Pressure tank: stainless steel diaphragm tank
Sensor: Pressure type
Performance parameter
Maximum head: 50m
Maximum flow: 5.2m³/ h
DNA:1 "G
DNM: 1 "G
Maximum pressure: 6bar
Protection level: IP54

Pumped medium: Clear water and other liquids with physical properties similar to clear
water
Environment temperature: 0-45℃
Environment humidity: max.85% (RH)
Medium temperature: 0-55℃
2.5 Overall Dimension
2.6 Working Condition
3.1 Product Structure
3.2 Installation Steps
427
193
224
237
211
3 Installation instructions
Water Outlet Water Filling
Water Inlet
Air Outlet
Control Panel
Control Panel
3.2.1 Put the product in place. Please ensure
that the product is placed in a safe and
stable place with enough space aroundit.
224mm
427mm
211mm
4 5
3.2.2 Connect the inlet and outlet pipes. Use 1”G male threaded quick connector to
connectthe water inlet and outlet respectively. Please ensure the connection is
sealed properly and no leakage.
3.2.3 Open the exhaust knob, fill with water(900ml) and exhaust until the water
overflows, tighten the knob; If there is pressure at the inlet (0.5Bar), open the
faucet directly until the water flows out normally.
Note:
1. Complete the water-filling when you use the product for the first time.
2. During the use, the water supply is stopped due to water shortage in the inlet pipe. After the water
supply is resumed, if the outlet pressure is insufficient or there is no water flow, please fill water again and
resume normal use.
Note:
1. The inlet pipe should minimize the elbows and reduce the suction resistance.
2. To ensure normal water flow, the inlet pipe diameter should be at least the same as inlet diameter, so as
to avoid wasting water power and weakening the water performance.
3. Make sure that the product is not affected by the pressure of the pipeline when setting up the pipeline.
4.If you are not sure whetherthe pumped water is clean or not, install a suitable filter at the inlet.

3.3 Connect Power Cable
4.1 Control Panel
4. COMMISSIONING
Note: the wiring of the product must be in strict accordance with the requirements of this manual,
otherwise the product will be damaged! Products must be properly and safely grounded in accordance with
current regulations.
The control panel of the HYDROBOX 900 is shown below:
Before connecting the power supply, make sure the voltage and frequency on the nameplate are
consistent with the power supply system.
Power outlets should be installed in dry areas, away from any possible water source.
Electrical installation must be performed by a professionally qualified electrician.
6 7
keyboard
Operation
Mode Working State Function
Short Press
Automatic Switch betweenRun and Stop
Manual Switch between Run and Stop
Set Up Confirm and Return
Short Press
Automatic Adjust the Setting Pressure step-by-step
Manual Adjust the Pump Speed step-by-step
Set Up Adjust the Parameters step-by-step
Long Press
Automatic RapidContinuous Regulation
Manual RapidContinuous Regulation
Set Up RapidContinuous Regulation
Long press at
the same time
Automatic Enter Parameter Settings
Manual Enter Parameter Settings
Short Press
Automatic Cyclic Switch-over Data Display
Manual Cyclic Switch-over Data Display
Set Up Cancel And Return
Long Press
Automatic
Switch Between Automatic And Manual
Mode
Manual Switch Between Automatic And Manual
Mode
Key Function：
4.2 Indicator Light
In automatic and manual mode, the lightis on when pump running and off when
pump stopping.
When there is no water in the pipeline, this fault light will be on. After the water
shortage lasts for 30 seconds, it will start three times. After confirming the water
shortage, it will stop completely. The red indicator light is continuously on, indicating
the state of "water shortage".At the same time, it enters the automatic detection
stage. At a certain interval, the pump start and the water shortage is determined
HYDROBOX 900
auto
manu

4.3 Quick Debugging
4.4 Automatic and Manual Mode
When there is a failure preset by the system, the fault light will continue to light up
and the display screen will display the fault code. When the failure is eliminated, the
indicator light will go out automatically and the display screen will restore the
real-time pressure valueautomatically.
again. The detection time is 1 hour, 2 hours, 4 hours and 8 hours. If the water
shortage continues, the detection time is 8 hours.
When there is water detected, the pump will start automatically.
When there is leakage in the pipeline, the indicator light will continue to light up;
After the leakage is eliminated or the faucet is opened, the indicator light will go
outautomatically ; The indicator light with leakage does not affect the normal water
use;
4.3.1 When the inverter is electrified for the first time, the default operation mode
isautomatic, and the inverter starts automatically.
4.4.1 The automatic mode is constant pressure and frequency conversion water supply
mode. According to different water consumption, the system will automatically
adjust the pump operating frequency to keep the pump outlet pressure at the set
pressure value. If the water consumption is 0, the system will automatically stop to
save energy. This method can supply water continuously and stably without human
intervention.
4.3.2Pressor or to adjust the set pressure. Short press once, the display showing
real-time pressure value is switched to the set pressure value. Meanwhile the set
pressure value is flashing.Press the regulation button to adjust the working
pressure value. The minimum adjustment amount is 0.1kgf/cm². After adjustment,
the set working pressure flashes for 5 seconds, then exits and switches to the
real-time pressure display;
The pressure value can be calculated according to the following methods:
P - set pressure
H—vertical height from the pump outlet to the highest water point(m）；
P=H/10+1.0kgf/cm²;
Note: conversion of pressure and head：1.0kgf/cm² ≈ 10m
Set pressure at 3.0kgf /cm
Starting pressure at 2.5kgf /cm
8 9
4.4.2 Manual mode is a working mode designed for failure of sensor. In other words,
when automatic constant pressure water supply is not available, it can be switched
to manual mode and the pump speed can be adjusted by pressing or
manually to realize continuous water supply in case of sensor failure.
Note: in manual mode, when the system is powered on again after power failure, it will
operate fromprevious working state before power failure.
4.4.3 Switch between automatic and manual mode
Short press the button to stop the inverter, then long press the button to
switch between automatic and manual mode:
When switching to automatic mode, the screen displays real-time pressure; When
switching to manual mode, the screen displays the real-time speed.
After mode switching, the system is shut down. Press the button to start the
water pump.
4.5 Parameter Setting
Long press and at the same timeto enter the parameter setting, press or
to adjust the parameter. Short press to enter the parameter value adjustment, press
or to adjust the parameter value.Short press again to save and return.Short
press to return and do not save the parameter value.

10
5 FAILURE AND TROUBLESHOTTING
NO. Code. Failure Troubleshoong
1 LP
Water shortage
p
rotecon
f
ailure
Related to F002, when the pump reaches the water shortage protecon
value, it will enter the protecon state (check whether the water source
is short of water).
2 0C
O
ver
t
emperature
Related toF010, the temperature is higher than the over-temperature
protecon value, and the protecon state is eected (check whether the
temperature of the radiator is too high).
3 LL
Connuous
o
peraon
p
rotecon
Related to F017, when the connuous running me of the water pump
reaches the protecon value, it enters the protecon state.
4 LU
L
ow voltage
Related to F020, the voltage is lower than the low voltage protecon
value, and the protecon state is eected (check the power supply
voltage value).
5
OU
Over voltage
Related to F021, the voltage is higher than the overvoltage protecon
value, and enter the protecon state (check the power supply voltage
value)
6 0CP
O
verpressure
p
rotecon
When the water pressure of the pipeline exceeds the maximum range of
the pressure sensor, the over-pressure protecon will be displayed
(check whether the water pressure exceeds 1Mpa).
7
EAA
C
ommunicao
n
Failure
The communicaon between the drive board and the display board is
interrupted and enters the protecon state (check whether the
connecon cable is plugged in rmly)
8 EH
M
otor blocked
1. Caused by motor insulaon (test the insulaon value of motor coil);
2. The impeller is stuck (check if there is any foreign maer inside the
pump body, and whether the impeller is stuck)
9 EP
M
otor Phase
F
ailure
1.Poor welding of coil lead wire (repair welding point);
2. The wire terminal falls oor has poor contact (replace the terminal or
drive plate);
3. Coil damage (replace coil)