Sunbelt EZ-8 User manual

Electronic Service
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Form No. 70214A 7/03 Printed in the U.S.A.
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read
this book prior to operating or attempting any service or maintenance procedure to your Clarke
AmericanSandersmachinecouldresultininjurytoyouortootherpersonnel;damagetothemachine
or to other property could occur as well. You must have training in the operation of this machine
before using it. If operator(s) cannot read this manual, have it explained fully before attempting to
operate this machine.
Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente
antes de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
EZ-8EZ-8
EZ-8EZ-8
EZ-8
Sander
Operator's
Manual

Page 2 Sunbelt EZ - 8 Sander Operator's Manual
OperatorSafetyInstructions .........................................................3
IntroductionandMachineSpecifications.......................................5
HowtoTransporttheMachine ......................................................6
MachineSet-Up ...........................................................................7
HowtoOperatetheMachine ........................................................7
SandingCutsandSandpaper .................................................... 9
SanderAdjustmentProcedures..................................................10
RoutineMaintenance..................................................................11
Troubleshooting .........................................................................12
Section II Parts and Service Manual
AssemblyDrawing#1 ................................................................14
Assembly Parts List #1 ..............................................................15
AssemblyDrawing#2 ................................................................16
Assembly Parts List #2 ..............................................................17
Wiring Diagram..........................................................................18
Contents of this Book

Sunbelt EZ - 8 Sander Operator's Manual Page 3
DANGERmeans: Severe bodily injury or death can occur to you or other personnel if the
DANGER statements found on this machine or in this Owner's Manual are
ignored or are not adhered to. Read and observe all DANGER statements
found in this Owner's Manual and on your machine.
WARNINGmeans: Injury can occur to you or to other personnel if the WARNING statements
foundonyourmachineorinthis Owner's Manual are ignored or are not
adheredto. ReadandobserveallWARNINGstatementsfoundinthisOwner's
Manualandonyourmachine.
CAUTIONmeans: Damage can occur to the machine or to other property if the CAUTION state-
mentsfound on your machineor in thisOwner's Manual are ignoredor are not
adheredto. ReadandobserveallCAUTION statementsfoundinthisOwner's
Manualandonyourmachine.
DANGER: Failureto readtheOwner'sManual priortooperatingor attemptinganyserviceor mainte-
nance procedure to your Clarke American Sanders machine could result in injury to you or
to other personnel; damage to the machine or to other property could occur as well. You
must have training in the operation of this machine before using it. If your operator(s)
cannot read English, have this manual explained fully before attempting to operate
this machine.
DANGER: Sanding/finishingwoodfloorscancreateanenvironmentthatcanbeafirehazardor
explosive. Donot operate this machine around solvents,thinners,alcohol,fuel,floor
finishes,wooddust or any other flammablematerials. Vapors and wood dustgeneratedby
sandingorfinishingwoodflooringcancreateanexplosiveenvironment. Cigarettelighters,
pilot lights, electrical sparks and all other sources of ignition should be extinguished or
avoided. Keep workareawellventilated.
DANGER: Hitting a nail while sanding can cause sparks and create an explosion or fire. Always use
ahammerand punch to countersinkall nails before sandingfloors.
DANGER: Spontaneouscombustion or anexplosion canoccur whenworking with sandingdust. The
sandingdustcanigniteand cause injury or damage. Never overfilldustbag or leave
machine unattended with dust in bag. Empty the sanding dust in a metal container clear of
any combustible materials. Do not empty into fire.
DANGER: Operating a machine that is not completely or fully assembled could result in injury or
property damage. Do not operate this machine until it is completely assembled. Keep
all fasteners tight. Keep adjustments according to machine specifications.
DANGER: Moving parts of this machine can cause severe injury. Keep hands, feet and loose clothing
away from all moving parts of the sander. Disconnect machine from power source before
accessing the sanding drum, drive belts, or fan chamber. Do not operate unless drum cover,
belt guard, and dust pipe are in place. Never leave machine unattended while motor is running
or connected to power source.
WARNING AVERTISSEMENT ADVERTENCIA
OPERATOR SAFETY INSTRUCTIONS

Page 4 Sunbelt EZ - 8 Sander Operator's Manual
DANGER: Electrocution or injury could occur if the power cord encounters the sanding drum. Keep the
cord clear of the sanding drum. Always lift the power cord over the machine.
DANGER: Electrocution or severe injury could occur if machine is connected to an electrical system that
is not properly grounded. Do not remove or disable grounding pin.
DANGER: Electrocution could occur if maintenance or repairs are performed on a machine that has not
been disconnected from the power source. Always unplug machine before servicing.
WARNING: Sanding dust can be airborne and can be breathed in while operating a sander. Always wear
a dust mask while operating sanding equipment.
WARNING: Injury to the eyes and/or body can occur if protective clothing and/or equipment is not worn
while sanding. Always wear safety goggles, protective clothing, and a dust mask while
performing any sanding operation.
CAUTION: Maintenance and repairs performed by unauthorized personnel could result in damage or
injury. Maintenance and repairs performed by unauthorized personnel will void your warranty.
Servicing of this unit must always be referred to an authorized Clarke American Sanders
distributor.
CAUTION: Use of this machine to move other objects or to climb on could result in injury or damage. Do
not use this machine as a step or furniture. Do not ride on this machine.
CAUTION: The machine is heavy. Use the proper lifting technique when transporting the machine. Get
help to lift the machine.
CAUTION: Serious damage to the floor can occur if the machine is left running in one spot while the
sandingdrum isin contactwith thefloor. To avoiddamage tothefloor, feathercut inat anormal
sanding rate. Do not dwell while lowering or raising the sanding drum. Always sand at a
constant rate.

Sunbelt EZ - 8 Sander Operator's Manual Page 5
Introduction & Machine Specifications
Model 07058S
Abrasive Size 8 in x 19in
sleeve
Abrasive Rate 2830ft/min
Drum Rate 1800RPM
DustControlRate 76CFM
DrumPressure 25 lbs
LevelingControls Externally
Adjustable
OperatingControls Lever
Operated
Motor 1½HPTEFC
Thermally
Protected
Power Cable 40'12Gauge
Abrasive
Resistant
Voltage/Frequency 115 / 60
Amperage 12
Dimensions(in)* 21½x16x35½"
Weight(lbs)* 125
*ShippingValue
CAUTION: Your equipment may be inappropriate on some installations. Always consult with
the flooring manufacturer on the proper installation, preparation, and finishing of
their product. Determine suitability of your equipment in preparing the product.
Operating
ControlLever
Control Switch
Control Link
Transport Handle Dust Pipe
Locking Collar
Handle Latch
Level Adjustment
TransportHandle
DrumCover

Page 6 Sunbelt EZ - 8 Sander Operator's Manual
How to Transport the Machine
Transporting the Machine With Limited
Cargo Area:
Totransportthemachine,followthisprocedure:
1. Lowersandingdrumwithcontrollever.Seefigure
#1.
2. Slidecollarupbeyond overlap of control link;
removepin fromnotch. Seefigure#2.
3. Twistandremovehandlepigtailfrommotorcord.
Seefigure#3.
4. Releasehandlelatchandremovehandlefrom
chassis. See figure # 2.
5. Removedust pipe fromchassis.
6. Lift chassis with transport handles and place in
cargo area. See figure # 4 A and B.
WARNING: Machine is heavy (95 lbs.). To
avoid injury or damage grasp
transporthandles firmly; use
proper lifting technique.
7. Securechassistopreventmovementincargoarea.
Place handle and dust pipe in cargo area.
Figure # 2
Figure # 3
Figure # 1
Figure # 4
A
B

Sunbelt EZ - 8 Sander Operator's Manual Page 7
Machine Set-up
To set up the machine follow this procedure:
1. Familiarize yourself with the machine. Read all
danger,warning,and caution statements as well
astheOperator'sManual. If operator is unable
toread,havethemanualexplained
beforeoperating.
2. Install handle and fasten latch. Insert control link
into notch and slide collar to pin. See figure # 5.
3. Raisesanding drumwith control lever. See
figure# 6.
4. Install dust tube. Tie dust bag over bell opening
of dust tube.
5. Connect the handle pigtail to the motor cord.
Align ground pin, insert and twist.
Toinstallabrasiveonsandingdrum,slideabrasive
overdrum,centerabrasive,andclosedrumcover.
Figure # 5
Figure # 6
Figure # 7

Page 8 Sunbelt EZ - 8 Sander Operator's Manual
How to Operate the Machine
Tooperatethemachinefollowthisprocedure:
1. Set any exposed nails with a hammer and punch
toavoid encounterwithsandingdrum. Connect
themachinetoanappropriategroundedand
fused circuit (power supply). Press the selector
switch to the start (S) position. Once started,
allow switch to return to run (R) position.
CAUTION: To prevent damage to the surface,
make sure the machine is always
moving when the sanding drum is
in contact with the floor.
2. Work right to left. For each forward pass, move
the machine 4" over the pass you have just
finished. Retraceyourreversepathwithout
overlapping. Seefigure#8.
3. Feather-cutin by easing thesanding drum down
ontothe surface with thecontrol lever whilethe
sander is in motion.
4. When sanding drum is fully engaged with the
surface,releasecontrolleverandadjustyour
pacefor adequate stockremoval. Keepsander
in motion while the sanding drum is engaged with
the surface or dwell marks will occur.
5. Move the machine in the direction of the grain in
thewoodwheneverpossible. Sandthesurface
at a constant pace.
6. Graduallyfeather-cutoutat theterminationpoint
(the end of your pass) by easing the sanding
drum up with the control lever. Stagger the
terminationpoints forabetterblendwhen
edging. See figure # 8.
7. Whenreplacingabrasive,emptyingcontentsof
dust bag, or when sanding operation is com -
pleted, press selector switch to off (O) position.
Disconnectthe machine fromthe powersupply.
8. Empty dust bag whenever it is 1/3 full. Never
leavea dust bag unattendedwith sanding dustin
it. Sanding dust can spontaneously ignite and
cause a fire or explosion. Empty dust into a
metal container clear of any combustible mate-
rial.
Figure8
1
3
2
4

Sunbelt EZ - 8 Sander Operator's Manual Page 9
Sanding Cuts and Sandpaper
InitialCut
The purpose of the initial cut is to remove old finish and gross imperfections on the floor surface. A coarse
abrasive should be used. If the surface is severely damaged by deep scratches, pre-existing dwell marks,
uneven planks, etc., it may be necessary to sand across or diagonally to the grain to restore evenness to the
surface. If these conditions are not present, the initial cut should be done in the direction of the grain.
If glazing, loading, or burning takes place immediately into an initial cut, select a coarser abrasive. If this
should occur during an initial cut, the abrasive has dulled and must be replaced.
Final Cuts
The purpose of a finishing cut is to remove the scratches produced during the initial cut. Use a fine (60 - 80
grit)grainabrasive.
Ifthe surface remainsrough aftera finishingcut, itmay be necessaryto usean evenfiner grainof abrasive (80
- 100 grit). Care should be taken in selecting the grit size of the abrasive. A very fine grain will close the
pores on a wood floor making admission of a stain difficult.
If glazing or burning should occur immediately into a finishing cut, increase pace. If it should occur during a
finishing cut, the abrasive has dulled and must be replaced.
945930/10 945416/10
945933/10 945418/10
945935/10 945420/10
945936/10 945421/10
945937/10 945422/10
24grit Forremovinggrossimperfectionsandrestore
evennesstooldflooring. Toremovebuild-upof
paintsandvarnishes.
40grit For the first sanding ofnewflooring(maple,oak).
Forremovingminorimperfectionsandfinishes
fromoldflooring.
60grit For clean-up from initial cut 36 grit.
80grit Forfinal sanding of certain hardwoods. For
clean-up of initial cuts (50 grit).
100grit Forfinalsandingofcertainhardwoodsand
coniferswhere a smoothsurface is desired.
Grain Use 8x 19 Sleeve 8 x 18 55/64 Sleeve
Cloth Back Paper Back
Part No./Cnt. Part No./Cnt.

Page 10 Sunbelt EZ - 8 Sander Operator's Manual
Sander Adjustment Procedures
DANGER: Electrocution could occur if main-
tenance and repairs are performed
on a unit that is not properly dis-
connected from the power source.
Disconnect the power supply be-
fore attempting any maintenance
or service.
DANGER: Moving parts of this machine can
cause serious injury and/or dam-
age. Keep hands, feet and loose
clothingaway from all moving parts
of the sander.
Thefollowinginformationprovidesdetailsonhowto
adjustdifferentfeatures/controlsofthesander.
Dust Shoe
To adjust the dust shoe follow this procedure:
1. Disconnectmachinefrompowersupply.
2. Loosen the four screws fastening the dust shoe to
the chassis.
3. Adjust the dust shoe towards the drum to improve
recoveryoffineparticles.
4. Adjust the dust shoe away from the drum to
improverecoveryofcoarseparticles.
5. Align the dust shoe with the drum and tighten
screws. See figure # 9.
Leveling
Toadjustthemachinelevelingfollowthisprocedure:
1. Locate the leveling screw. See figure # 10.
2. Tightenthescrew(compressthelevelingspring)
tosandheavierondrivebeltsideofsandingdrum.
3. Loosenthelevelingscrew(relaxtheleveling
spring)to sand heavieron the sideopposite the
drivebelts.
Figure # 9
Figure#10

Sunbelt EZ - 8 Sander Operator's Manual Page 11
Routine Maintenance
Thefollowing itemsneedtobeperiodically inspected
andmaintained to keep your sander in good working
condition.
Sanding Chamber
Periodicallyblowoutthesandingchambertoprevent
largeaccumulationsofdebriswhichcouldinterfere
withtheperformance of the dust recoverysystem.
Wheels
Periodicallyremove the debris from the truck and
caster wheels. Debris can cause waves on a sanded
surface.
Dust Bag
Remove the dust bag from the machine and shake it
thoroughlytoremovethesandingdustfromthe dust
bag. Turn the dust bag inside out and machine wash
incold water toprevent poreblockage andloss of
dustrecovery.
Drive Belt
Periodically check the drive belts for broken cogs or
frayed edges. Frayed edges may indicate poor
tracking. Realigneffectedbelt.
Bearings
Arbor shaft Relubricateevery150
hrs. w/.10 oz. of a NLGI
grade2, -300F to2500F,
58-75 SUS at 2100F,
grease lubricant.
Motorshaft after 1st 5000hrs.
Fan shaft Afterfirst1500 hrs.
Periodicallycheck thebearingsforwear or damage
accordingtothefollowingschedule.

Page 12 Sunbelt EZ - 8 Sander Operator's Manual
Troubleshooting
Problem Cause Action
Drivebelts jump teeth or squeak. Damagedbelt. Replacebelt.
Insufficienttension. Tensiondrivebelt.
Poorbelttracking. AlignPulley.
Squealing,growlingorgrinding Damageand/orwornbearing. Removedrive belts,rotatearbor
noise coming from machine. motor and fan shafts to locate
draggingorroughbearing.
Contact an authorized Clarke
American Sanders dealer.
Dust pick-up is poor. Dust bag is over 1/3full. Empty contents of bag.
Dust bag is dirty. Shake debris from bag and wash.
Dust shoe isimproperly adjusted. Readjust dust shoe.
Dust chute is obstructed. Remove dust shoe and clear throat.
Motor will not start. Defective motor starter. Contact an authorized Clarke
American Sanders dealer.
Defective start capacitor. Contact an authorized Clarke
American Sanders dealer.
Defective start switch. Contact an authorized Clarke
American Sanders dealer.
Poor connections. Check connections.
Motoroverloadtripped. Remove power. Depress reset
buttononmotor
Defective motor. Contact an authorized Clarke
American Sanders dealer.
Nopower.
Check power supply and connections.
Motorrunssluggishly. Lowvoltage fromexcessivelength, Locate power source nearer to work
undersizedextension cord,orpoor site. Check connections.
connection.
Defective run capacitor. Contact an authorized Clarke
American Sanders dealer.
Defective motor. Contact an authorized Clarke
American Sanders dealer.
Motoroverloadtrips/repeatedly Low voltagefrom excessivelength, Remove power, allow motor to cool.
trips undersized extensioncord, or poor Depress reset button on motor.
connection. Locatepower sourcenearer to
worksite. Checkconnections.
Contact an authorized Clarke
American Sanders dealer.
Excessive load. Contact an authorized Clarke
American Sanders dealer
Defective start switch. Contact an authorized Clarke
American Sanders dealer.
Defective motor starter. Contact an authorized Clarke
American Sanders dealer.
Defective motor. Contact an authorized Clarke
American Sanders dealer.
Defective capacitor. Contact an authorized Clarke
American Sanders dealer.
Unevencut. Levelingoutofadjustment. Readjustleveling.
Burningorglazing. Dullabrasive. Replaceabrasive.
Too fineof anabrasive. Use a coarser abrasive.
Waves on sanded surface. Debris onwheels. Removeand cleanwheels.
Flatspot on tire(s). Replace tires.

Sunbelt EZ - 8 Sander Operator's Manual Page 13
EZ-8EZ-8
EZ-8EZ-8
EZ-8
Sander
Section II
Parts and Service Manual
(70214A)

Page 14 Sunbelt EZ - 8 Sander Operator's Manual
EZ-8 Sander
Assembly Drawing #1 10/01
1
2
4
53 5
6
8
9
7
52
55
51
50
10
11 12
13
14
15
16
12
19
18 11 17
20 21
23 24
25
26
29
4
7
27
28
31
32
33
32
34
35
36
25
22
23
49
48
47
46
54
45
38
44
41
43
42
40
39
37
30
56
57
58

Sunbelt EZ - 8 Sander Operator's Manual Page 15
Ref.# PartNo. Description Qty
29 66161A Pulley,Drum 1
30 86114A Screw ½-13 x 2½ 1
31 915082 Key 3/16 x 3/16 x ¾ 1
32 51178A Bearing,Arbor 2
33 81211A Nut,Flanged5/16-18 4
34 67459A Shaft,ArborClamp 1
35 60434A Arm,TruckLevel 1
36 85835A Screw¼-20x 2½ 1
37 920196 Nut,½-13Jam 1
38 980645 Washer 3/8 SAE 2
39 60435A Arm, Truck, Lift 1
40 920110 Nut5/16 -18ESNA 1
41 65707A Link Adjust 1
42 58698A Spring,TruckLeveling 1
43 58699A Spring,Drum,Pressure 1
44 80026A Bolt, Shoulder 3/8x ½ 1
45 920284 Nut ¼ ESNA 1
46 68015A Stud 2
47 69031A Spacer, Shim 1
48 82504A Pin, Clevis 5/16 x ¾ 1
49 25903C Frame,Main 1
50 81208A NutFlanged5/16-24 2
51 44642A Motor,1.5Hp115V/60Hz 1
52 170637 Relief,Strain 1
53 915580 Key 3/16 x 1½ 1
54 57423A Ring,Retaining 1
55 77234A Label, Lifting Warning 1
56 40545A Fan 1
57 52465A Cover,Fan 1
58 51095A CapacitorCover 1
EZ-8 Sander
Assembly Drawing #1 11/01
Ref.# Part No. Description Qty
1 41949A Cord,Motor 1
2 912169 PlugL5-15P 1
4 962831 Screw Set 10-32 x 5/16 3
5 170686 NutConduit½ 1
6 61089A Pulley,Fan/Drum 1
7 80027A Screw 5/16 -18x1Sq. Neck 6
8 50917A Belt, Fan 1
9 50916A Belt, Drum 1
10 22122C Cover,Fan 1
11 902567 Bearing 2
12 915561 Key,Hardened 2
13 920196 Nut½-13Jam 1
14 66159A Pulley, Fan 1
15 167312 Ring,Retaining 1
16 962798 Screw 10-24 x 1/23
17 67457A Shaft,Fan 1
18 980681 Washer, Bowed 1
19 877307 Ring,Retaining 1
20 65005A Impeller 1
21 60166A Axle, Truck 1
22 980648 Spacer 3
23 59945A Wheel 2
24 86113A Screw ½-13 x 2 1
25 920365 Nut 1/2- 13 Nylock 2
26 80501A Key 3/16 x 1¼ 1
27 81211A Nut,Flanged5/16-18 2
28 962689 Screw Set ¼-28 x ¼ 4
PartNo. Description Qty
41306A CapacitorRun 1
41307A CapacitorStart 1
47409A Starter Switch 1
47391A ThermalSwitch 1
Motor44642A
Motor Parts Not Illustrated

Page 16 Sunbelt EZ - 8 Sander Operator's Manual
EZ-8 Sander
Assembly Drawing #2 10/01
1
2
3
4
5
6
710
11
12
13 14
15
16
17
18
8
9
58
19
20
65
21
64
59
22
23
24
25
26 27
2826
29
30 31 32
41
63
33 34 35
36
38
39
40
42 43
66
44 45 47
46
48 49 50
51
52
61
56
53
54
55
57
62 60
37 67

Sunbelt EZ - 8 Sander Operator's Manual Page 17
Ref.# Part No. Description Qty
1 69106C Tube,Handle 1
2 69107A Tube,Dust 1
3 50951A Bag, Dust 1
4 68285A SupportTube 1
5 23807C Guard,Belt 1
6 962988 Screw ¼-20 x 1¼ 2
7 52125A CasterAsm. Complete 1
8 67612A Shoe,Dust 1
9 962826 Screw 10-24 x 3/84
10 67468A Shaft,Caster 1
11 80012A Bolt, Shoulder 5/16 x 1½ 1
12 65310A Key, Washer 1
13 920365 Nut 1/2- 13 Nylock 3
14 59960A WheelCaster 1
15 81307A Nut,7/16 -14Jam 1
16 920284 Nut, ¼-20 ESNA 1
17 29405A Yoke,Caster 1
18 51194A Bearing,Caster 2
19 962170 Screw Set 10-24 x ¼ 1
20 66948A Retainer,Bumper 1
21 31223A Bumper,Front 1
22 22123C Cover,Front 1
23 64469A Handle,Front 1
24 61659A Collar 1
25 65706A Link,Control 1
26 960952 Bolt, Shoulder3/8 x 3/82
27 34609A Grip,Lever 1
28 65618A Lever,control 1
29 980022 Washer,Wave 1
30 920110 Nut 5/16-18ESNA 1
31 980645 Washer 3/8SAE 2
32 63928A Guard,Switch 1
33 34610A Grip,Handle 2
EZ-8 Sander
Assembly Parts List #2 10/01
AccessoriesAvailable:
70401A- Package of two disposable paper dust collection bags
837304- Bag retainer for 70401A
Ref.# Part No. Description Qty
34 930093 Rivet1/82
35 97100A Trim, Vinyl, Black Ref
36 74052A Plate Safety 1
37 42183A CordSet,Power115V 1
38 911248 Plug5-15P 1
39 41807A Contactor 1
40 47387A Switch,Control 1
41 24525C HousingControl 1
42 81210A Nut, Fixture 3/8PT 1
43 980675 Washer 1
44 962677 Screw 10-24 x 3/46
45 962826 Screw 10-24 x 3/81
46 962109 Screw 10-24 x 5/82
47 337504 Relief,Strain 1
48 911461 AdapterL5-15R 1
49 41948A Cord,Interconnect 1
50 51523A Relief,Strain 1
51 962094 Screw ¼-20 x 3/82
52 170892 Washer, ¼ Lock 2
53 920196 Nut,½-13Jam 1
54 980648 Washer ½ 1
55 55711A Latch 1
56 920296 Nut #10 ESNA 2
57 69098A Wear, Strip 1
58 22603A DrumExpansion 1
59 70215A Label 1
60 81217A Nut, ¼-20 x .218H Nylk. 2
61 60906A Block, Wear 2
62 962162 Screw, ¼-20 x ½ Ft. 2
63 77299A Label,Caution 1
64 85381A Screw, 10-24 x 3/4 PN-SB 2
65 85517A Screw, 10-24 x ½ PN-SB 8
66 980603 Washer, #10 Lock Ext. Th. 1
67 70175A Tag, Warning 1

Page 18 Sunbelt EZ - 8 Sander Operator's Manual
EZ-8 Sander
Wiring Diagram 8/00

Sunbelt EZ - 8 Sander Operator's Manual Page 19