arboga POP 310 User manual

26.04.19
Manual
POP 310
Industrial polishing machine

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READ THIS MANUAL BEFORE USE

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EU declaration of conformity
ARBOGA A/S
Industrivej 3-9
DK-9460 Brovst Denmark
Tel. + 45 98 23 60 88
Fax: + 45 98 23 61 44
hereby declares that
ARBOGA POP 310 Industrial polishing machine
are manufactured in accordance with the provisions of the European Parliament and Council
Directive 2006/42 / EC of 17 May 2006
And also in accordance with:
•Low Voltage
•EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014/35 / EU of 26
February 2014
•EMC
•EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014/30 / EU of 26
February 2014
DK 9460 Brovst
Claus Nielsen,
Producent

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Table of content
1TRANSPORT AND HANDLING 5
1.1 TRANSPORT 5
1.2 HANDLING 5
1.3 PLACING 5
2OPERATOR’S MANUAL 6
2.1 OPERATION 6
2.2 SAFETY REGULATIONS FOR STATIONARY MACHINE TOOLS 6
2.3 MAINTENANCE 9
3BELTARM FEJL! BOGMÆRKE ER IKKE DEFINERET.
3.1 ASSEMBLING AND MOUNTING THE BELTARM 10
3.2 CHANGING THE GRINDING BELT 11
3.3 MAINTENANCE OF BELT ARM 12
3.4 OPERATING THE BELT ARM 12
4KU-EXHAUST SYSTEM 13
4.1 ASSEMBLING AND MOUNTING OF KU-EXHAUST SYSTEM 13
4.2 MAINTENENCE OF KU--EXHAUST SYSTEM 13
5SPARE PARTS LIST 14
5.1 SPLIT DRAWING OF POP 310 BASIC MODEL 14
5.2 SPARE PARTS LIST FOR POP 310 14
5.3 SPLIT DRAWING OF POP 310 WITH POLISHING MOPS 15
5.4 SPARE PARTS LIST FOR POP 310 WITH POLISHING MOPS 15
5.5 SPLIT DRAWING OF POP 310 WITH BELT ARM 16
5.6SPARE PARTS LIST FOR POP 310 BELT ARM 17
5.7 SPLIT DRAWING OF KU-EXHAUST SYSTEM FOR POP 310 FEJL!BOGMÆRKE ER IKKE DEFINERET.
6.8 SPARE PARTS LIST FOR KU-UDSUGNING TIL POP 310 FEJL!BOGMÆRKE ER IKKE DEFINERET.
5.8 SPLIT DRAWING OF EX-16-EXHAUST UNIT FOR POP 310 18
5.9 SPARE PARTS LIST FOR EX-16-EXHAUST UNIT FOR POP 310 18
6TECHNICAL DATA 19
6.1 TECHNICAL SPECIFICATIONS 19
6.2 DIMENSIONS 19
6.3 WIRING DIAGRAMME 20
6.4 WARRANTY 24

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1Transport and handling
1.1 Transport
POP 310 polishing machine is delivered mounted to a pallet packed in protective
packing.
1.2 Handling
POP 310 polishing machine can easily be ported within the packing it is delivered in. If
the polishing machine is mounted to a pedestal, please make sure the pedestal is
safely bolted to the pallet.
1.3 Placing
Placing of the machine must take place on a firm and level surface. Now secure the
polishing machine to the work table or the floor by using the four holes in the base
used for mounting the machine to the pallet.
Please wire the machine according to the given voltages stated in this manual and on
the motor sign. Please see wiring diagram (see section 7.3).
Check for correct direction of rotation on the motor. All wiring must be performed by
an authorized electrician.
Fig.: 1.1
Before start operating please check if the polishing discs (A) (see fig.: 1.1) are firmly
secured to the rotor. The polishing disc is mounted when the machine is
disconnected. The polishing disc (A) must rotate freely without being loose.
Checks and adjustments are only to be performed when the machine is
disconnected.
First time the machine is started up please allow it to run at max speed for 5 minutes
before use. Make sure to be in a safe distance from the machine while it is running
for the first time.

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2Operator’s manual
2.1 Operation
After wiring and adjusting the machine it is now ready for use. Slowly lead the work
piece towards the polishing disc and avoid strokes and heavy pressure against the
polsihing disc. Use a light pressure to avoid destroying the polishing disc and
overloading the motor. Let the machine run at max speed before start polishing.
Always aim to polish at highest possible speed. If possible secure the work piece
with a clamp or a similar device as it is safer than holding the work piece in your
hands.
Do not stop the rotation of the polishing disc by pressing a work piece against it.
Always let it rotate freely until it stops by itself.
Make sure you always have the workspace illuminated.
2.2 Safety regulations for stationary machine tools
2. Keep the safety guards in place
and in good condition.
Follow these regulations to achieve the best result and to make the best use of your
new machine.
Any good craftsman must respect the tool
he is working with. He knows they represent
a constantly improved design. He also
knows that incorrect use of the machine is
dangerous.
This is the theme of a new safety
programme for use of machine tools. These
safety regulations are based on approved
practice in the industry and in the workshop.
3. All machine tools equipped with a
power plug must be earthed. If you
use an adapter to fit a 2-pin socket,
the adapter must always be earthed.
Never remove the 3rd pin.
4. Remove adjustable
spanners and wrenches.
Get into the habit of checking
that these have been
removed before connecting
the machine.
5. Keep the workbench tidy.
Untidiness can lead to
accidents.
6. Avoid dangerous work environments. Do
not use machine tools in damp or wet
premises and do not expose them to rain.
Make sure you have good working light.
7. Keep children away. All visitors should keep
a good distance from the work area.
8. Make your workshop childproof by using a tool lock, a
line breaker or by removing start keys.
1. Know your tool. Read the
instructions carefully.
Familiarise yourself with its use
and limitations, as well as the
specific potential dangers
associated with this tool.

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9. Do not overload the machine. It can carry
out the job better and more safely if you use it
for the purpose it was designed for.
10. Use the right tool. Do not force the tool or
unit to carry out a job it was not designed to
do.
11. Wear correct clothing. Do not wear loose
clothing, gloves, ties, rings, necklaces or other
jewellery that could get caught in the moving parts.
Non-slip footwear is recommended. Wear
protective headgear.
13. Work safely. Use clamps or vices
to hold the material in place. This is
safer than using your own hands, and
you can then use both hands to
operate the tool.
14. Know your reach. Keep your
balance and a good foothold all the
time.
15. Maintain the tool carefully. The
best and safest work is achieved
by keeping the tool sharp and
clean. Follow the instructions when
lubricating and replacing spare
parts.
18. Use recommended spare parts. Look in the
manual for recommended spare parts. Using
obsolete spare parts can lead to people being
injured.
17. Switch off the power to the tool before servicing and
when replacing spare parts e.g. grinding wheel, polishing
wheel, knives, blades, milling cutters and similar.
16. Reduce the risk of
starting the machine
unintentionally. Make sure
the power switch is off.
12. Always use eye
protection and perhaps ear
protection. Also use face or
dust masks for a dusty job.
Ordinary spectacles only
function as glass. They are
NOT adequate eye
protection.

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2.3 Maintenance
The polishing machine must be placed at a dry spot to make sure the polishing discs
do not get wet because of damp or rain.
When the polishing disc must be changed simply unscrew nut (A) (see fig.: 2.1) first
then dismount the flange (B). Now the polishing disc (C) can be removed.
Mount the new polishing disc to the rotor and the flanges (B) and the nut (A) is
mounted and tightened. The nut (A) must be tightened just enough to hold the
polishing disc securely to the rotor. Do not tighten excessively to avoid the disc from
being interlocked.
Fig.: 2.1

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3Belt arm
3.1 Assembling and mounting the belt arm
Mount the telescope arm (A) to the box cover (B) by using the fittings for the
telescope arm (C) and securing the box cover (B) by screwing the screw through the
side plate into the holder for the telescope arm (D). The top roller (E) must be inside
the box cover (B).
Fig.: 3.1
Do not tighten the fittings for the telescope arm (C) any harder than it is still possible
to adjust the running direction of the grinding belt.
The belt arm can be tilted to the desired inclination and then the holder for the
telescope arm (D) is secured by tightening the two screws placed in the ring of the
holder.
Flanges, contact wheel and reverse nut is mounted (see split drawing for right order).
Check that the top roll (E) and the contact wheel are aligned. The position of the
contact wheel can be adjusted by means of the distance rings enclosed. The top roll
(E) can be loosened and adjusted to the point where it fits the desired grinding belt
length. In the same way the grinding belt can be tightened.

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3.2 Changing the grinding belt
When the grinding belt is worn out it must be replaced which is done as follows: The
lid plate (A) (see fig.: 3.2) on the box cover is opened and the handle (B) is pulled
downwards. This way the tension is released from the grinding belt (C) to be able to
dismount it and replace it with a new one to be mounted in reverse order. Check to
see if the direction of the arrows on the back of the grinding belt aligns with the
rotational direction. When the new grinding belt is mounted it is necessary to check
for alignment by the handle (D), which is loosened so the telescope arm (E) and top
roll (F) can be turned along until the grinding belt runs straight on the contact wheel.
Now tighten the handle (D).
Only perform this adjustment of the grinding belt by pulling the grinding blet by
your hands and NOT with the machine turned ON.
Fig.: 3.2

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There are many kinds of grinding belts. Therefore, it is important to choose the
correct belt type and grit. Pay attention to the material the work piece is made of.
You can then vary the grit size grinding belt material and glue.
In this connection we inform that there are also different contact wheels with
various softness and shape for different purposes.
3.3 Maintenance of belt arm
Regularly empty the spark box (A) (see fig.: 3.3) to prevent hot sparks in destroying or
deforming the grinding belt and contact wheel. If the machine is equipped with a KU-
exhaust system, please check if the suction channels need cleaning. The dust bag is
emptied or changed whenever necessary. The contact wheel (B) must be replaced if
the edges are too rounded, or the rubber is defective. Change the graphite pad (C) on
the grinding surface whenever necessary.
Fig.: 3.3
When replacing the contact wheel dismount the grinding belt (D) as described above.
The nut (E) is unscrewed, and the flange (F) is dismounted with the contact wheel (B).
The new contact wheel (B) is mounted in reverse order.
3.4 Operating the belt arm
Grinding at the belt arm can take place at the contact wheel or on the surface
grinding table. It is also possible to dismount the rinding surface table and grind on
the grinding belt alone. Lead the work piece towards the grinding belt and avoid
excessive pressure or strokes. Always use a light but firm pressure to avoid
destroying the grinding belt and overloading the motor.

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4EX16-exhaust system
4.1 Assembling and mounting of EX16-exhaust system
To mount the double ended grinder on the EX-16 exhaust unit, mount the suction
hoses (12) to the exhaust pipes (15), cork washers (16) and then to the holes of wheel
shields of the machine. Then mount the suction hoses to the other end, on the two
top holes of the EX-16 exhaust. Lastly mount the dust bag (10) on the EX-16 exhaust
unit.
Fig.: 4.1
4.2 Maintenence of EX 16-exhaust system
Nothing on the EX 16-exhaust unit needs maintenance besides it is necessary to
check if the suction hoses are in good condition and if the suction channels need
cleaning.
Spare parts list for EX-16-exhaust
Pos. no.
Description
Cover V
Cover H
1
Screw M12x40 Z
0120839
0120839
2
Disc ø13x24x2,5
0105167
0105167
3
Water cup
0771333
0771333
4
Table PSD 10
0771325
0771325
5
Tap-tite M4x8
1242446
1242446
6
Pedestal 3x220/230 PSD10
1022343
1022343
10
Dust bag
0811793
0811793
11
Strips 68/85
1944266
1944266
12
Suction hose
2006713
2006713
13
Screw M8x25 CH Z
0231581
0231581
14
Spring disc Dim 8 Z
0132594
0132594
15
Exhaust pipe
2006718
2006718
16
Cork washer
2006733
2006733
17
Outer Shield
0744182
0744190

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5Spare parts list
5.1 Split drawing of POP 310 basic model
Fig.: 6.2
5.2 Spare parts list for POP 310
Pos.no.
Description
Item no.
1
Unbraco bolt M6x20
4345678
2
Spring disv 6mm
1323060
3
End cover POP 310
0747246
4
Unbraco bolt M8x25
0123226
5
Spring disc 8mm
0132594
6
Ball bearing 6206
0135666
7
Wave spring 61x51x0,5
0101427
8
Bearing end shield POP 310
1444654
9
Stator housing
0771066
10
Rotor cpl. 1400 rpm.
1444640
10
Rotor cpl. 2800 rpm.
1444638
11
Connector
0114065
12
*Disa-switch
0188815
13
Grounded cable
1461327
14
Grey –plastic stopper PG 11
0605550
15
Cable lead-through PG 11
0105154
16
Cable 1700-6,78-4G 0,75
0963097
*By a 1400/2800 rotor a switch (0766720) + end shield (0744490) is used.

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5.3 Split drawing of POP 310 with polishing mops
Fig.: 6.4
5.4 Spare parts list for POP 310 with polishing mops
Pos.no.
Description
Item no.
1
Nut M20 Right
0932302
1
Nut M20 Left
0932299
2
Flange
1105183
3
Polishing mop ø200x20xø20
1531506
4
Distance pipe ø30/ø20x15
0744530
6
Polishing guard Left
0921413
6
Polishing guard Right
0921412
6
Polishing guard w/exhaust Right
0921410
6
Polishing guard w/exhaust Left
0921411

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5.5 Split drawing of POP 310 with belt arm
Fig.: 6.5

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5.6 Spare parts list for POP 310 belt arm
Item no.
Pos. no.
Description
RIGHT
LEFT
1
Top screw
2078212
2078212
2
Draw pipe for belt arm
9480687
9480687
3
Machine screw M4x4 Z
0737618
0737618
4
Lock ring DIM 42, DIN 472
7655123
7655123
5
Ball bearings 6302 2Z
1462846
1462846
6
Distance pipe ø22/15x10
2155002
2155002
7
Top roller
9480681
9480681
8
Shaft for top roller
2078200
2078200
9
Disc for top roller
9480693
9480693
10
Screw M6x16 CH Z low head
3316860
3316860
11
Pointed screw M5x10
0737605
0737605
12
Holder for top roller
9480679
9480679
13
Spring for telescope arm
9480694
9480694
14
Pipe for telescope arm
9480682
9480682
15
Spring holder for telescope arm
2078202
2078202
16
Belt release handle M8x30
2078204
2078204
17
Pipe bushing for telescope arm
2078206
2078206
18
Pipe holder for telescope arm
9480692
9480692
19
Pipe split ø5x25
2078208
2078208
20
Handle for belt adjustment
2188010
2188010
21
Fittings for telescope arm
1533813
1533813
22
Sprimg disc DIM 8 Z
0132594
0132594
23
Unbraco bolt M8x25 CH Z
0123226
0123226
24
Distance piece ring
4318001
4318001
25
Pointed screw M8x16
2078210
2078210
26
Holder for telescope arm
2078211
2078211
27
Tool rest
0744425
0744409
28
Disc 3/8” Z
0101491
0101491
29
Screw M10x30 Z
0120707
0120707
30
Box cover belt arm
1533780
1533781
31
Spring disc DIM 5 Z
0737666
0737666
32
Screw M5x10 CH Z
0120628
0120628
33
Felt washer
1533816
1533816
34
Cover plate
1533812
1533812
35
Distance piece ø30/20x6mm
1551176
1551176
36
Collar bushing PSD 5
0995681
0995681
37
Star handle ø40 M8 DIN 6335
1443593
1443593
38
Auto disc 5/16” Z
5437850
5437850
39
Spark box
1533808
1533808
40
Nut M5 Z
0737623
0737623
41
Flange int.
0921572
0921572
42
Contact wheel 200x50x20mm
1532170
1532170
43
Table
1533807
1533818
44
Flange ext.
1105183
1105183
45
Double sticking tape
2004899
2004899
46
Graphite pad 50x270mm
2004898
2004898
47
Nut M20x1.5
0744824
0744816
48
Grinding belt
-
-
50
Distance piece
0773336
0773336

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5.7 Split drawing of EX-16 exhaust unit for POP 310
Fig.: 6.7
5.8 Spare parts list for EX-16-exhaust unit for POP 310
Pos. No.
Description
Item no.
1
Screw M12x40 Z
7654320
2
Disc ø13x24x2,5
0105167
3
Water cup
0771333
4
Table
0771330
5
Tap-tite M4x8
1242946
6
Pedestal 3x400
1022344
10
Dust bag
0811793
11
Strips 68/85
1944266
12
Suction hose
7891011
13
Screw M8x25 CH Z
7676512
14
Spring disc Dim 8 Z
0132594
15
Exhaust pipe
2006718
16
Cork washer
2006733

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6Technical data
6.1 Technical specifications
Model
POP 310
Motor output in Watt 1400 rpm
2000
Motor output in Watt 2800 rpm
2200
IP class
54
Class
F
Amp v/ 1400 rpm
4,2/7,3
Amp v/ 2800 rpm
4,8/8,3
Cos ϕv/ 1400 rpm
0,83
Cos ϕv/ 2800 rpm
0,86
Weight
40
The noise level for these machines have been measured to 76 dB(A) in
accordance with the measuring advice in AT notification no. 561 on fixtures
technical aids.
6.2 Dimensions
Fig 6.1
Model
A
B
C
D
E
F
G
H
POP 310
270
400
410
500
860
-
-
-

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6.3 Wiring diagram
POP 310 polishing machines can be delivered wired as 3 x 400/440V - 50/60 Hz or as
3 x 230V - 60 Hz.
See wiring diagrams below.
Max. Voltage
Min. Voltage