SUNWARD SWDM320HB User manual

SWDM320HB ROTARY DRILLING RIG
（886000000001）
OPERATION MANUAL
June, 2021
SUNWARD INTELLIGENT EQUIPMENT CO., LTD.

SWDM320HB OPERATOR’S MANUAL
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Foreword
This manual will help users to operate and maintain the machine correctly.
It is particularly important that the machine operator should read these instructions carefully
not only prior to using the machine for the first time (in order to become acquainted with its
operation and special features), but also to take full advantage of its capabilities during use,
or for lubricating and servicing operations. Otherwise accidents or damage may occur.
The manual should be regarded as the permanent part of machine and kept in the cab for
consultation at any time. And the manual should be attached when the machine is transferred
or sold.
The machine is designed according to the metric system, all the data presented are metric
and only metric parts and apparatus can be used.
Position definition: RIGHT and LEFT always mean the left and right of an operator seated
correctly in the machine. The drive sprockets of undercarriage are located at the rear.
Sunward guarantees to keep machine in good repair in term of service. The service details
are showed in Maintenance Card supplied by distribution.
Maintenance Card guarantees can you get service or not in service period. In some
conditions, even if machine is out of service term, Sunward can also supply the in site free
service in normal. Warranty claims will not be considered provided：1. Reassemble and
repair machine without any notice to Sunward; 2.Disaassemble, welding and add parts in
machine; 3.Use the parts which is not from Sunward or do not get approval by Sunward;
4.Assemble, operate, park the machine which do not follow the operator’s manual; 5. Fuel
oil and lubricating grease is not fit for the manual request; 6.Do not complete routine
maintenance base on the manual.
Possible warranty claims may be considered only provided that all operations are made by
qualified operator and scheduled inspections are made at the specified times by qualified
technician.
Regarding SAFETY in particular, we recommend carefully reading the SAFETY RULES in
this manual and complying with all the safety rules.
The equipment covered by this manual meets the applicable technical specifications
effective as of its date of issue. The manufacturer SUNWARD reserves the right to make
from time to time and without prior notice any modification or amendment of any nature,
deemed useful or necessary, to any machine component, without any obligation to amend
the content of this manual accordingly. Pictures and data contained in this manual are not
binding. Consequently, no claim raised in this respect will be considered.
Sunward Intelligent Equipment Co., Ltd.

SWDM320HB OPERATOR’S MANUAL
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TABLE OF CONTENTS
1 Safety Rules........................................................................................................ 8
1.1 Safety Instruction ................................................................................................................................8
1.1.1 Safety Level........................................................... 8
1.1.2 Safety Signs........................................................... 8
1.1.3 Safety Scutcheon....................................................... 8
1.1.4 Other Signs ........................................................... 9
1.2 Allowable Working Slope....................................................................................................................9
1.2.1 Regulation of Parking Space............................................ 9
1.2.2 Travel in Falling/up Gradient.......................................... 9
1.2.3 Regulation of Cross Fall.............................................. 10
1.2.4 Regulation of Working Fall............................................ 11
1.3 Equipment Stability........................................................................................................................... 11
1.3.1 General Conditions.................................................... 12
1.3.2 Rated Load ........................................................... 12
1.4 Working Area ....................................................................................................................................13
1.5 Operator Visibility.............................................................................................................................14
1.6 Safety Precautions.............................................................................................................................15
1.6.1 General Conditions.................................................... 15
1.6.2 Wear Safety .......................................................... 15
1.6.3 The Machine Should Be Far Away From Power Lines And Air Obstacles. .... 15
1.6.4 Fire Prevention....................................................... 16
1.6.5 Avoid Runaway Accident................................................ 16
1.6.6 Safety Maintenance.................................................... 17
1.6.7 Machine Clean......................................................... 17
1.7 Safety Announcements......................................................................................................................19
1.7.1 Announcements Before Construction ..................................... 19
1.7.2 Announcements When Working............................................ 20
1.7.3 Announcements When Assembling And Disassembling ....................... 22
1.7.4 Announcements When Operating The Winch ................................ 22
1.7.5 Announcements When Drilling Working ................................... 23
1.7.6 Announcements When Travelling......................................... 24
1.7.7 Announcements When Transportation ..................................... 24
1.7.8 Prevent Accident While Backing Up Or Swinging ......................... 24
1.7.9 Prevent Battery Explosion............................................. 25
1.7.10 Prevent Splash....................................................... 25
1.7.11 Prevent Parts From Flying Off........................................ 25
1.7.12 Keep Away From Transmission Parts .................................... 25
1.7.13 Prevent Inhaling Asbestos Dust ....................................... 25
1.7.14 Beware Of Inhaling Smoke Or Exhaust Gas .............................. 25
1.7.15 Beware Of Scalding................................................... 26
1.7.16 Be Careful Of Pressured Liquid....................................... 26
1.7.17 Be Careful Of Pressured gas.......................................... 26
1.7.18 Avoid Heating Near A Pressured Oil Pipe .............................. 26
1.7.19 Avoid Heating Flammable Liquid Pipe .................................. 26

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1.7.20 Announcements When Welding........................................... 26
1.7.21 Liquid Disposal...................................................... 27
1.7.22 Chemical Disposal.................................................... 27
1.8 Safety Facilities.................................................................................................................................27
1.8.1 Emergency Exit........................................................ 27
1.8.2 Extinguisher.......................................................... 27
1.8.3 Emergency Stop Button................................................. 27
1.8.4 Safety Handle......................................................... 28
1.8.5 Height Limit.......................................................... 29
1.9 Prohibit Private Modification............................................................................................................30
2 Description....................................................................................................... 31
2.1 Applicable Range ..............................................................................................................................31
2.2 Operation Condition..........................................................................................................................31
2.3 Technical Characteristics...................................................................................................................32
2.3.1 Machine Structure..................................................... 32
2.3.2 Undercarriage......................................................... 33
2.3.3 Upper-Carriage........................................................ 34
2.3.4 Engine System......................................................... 35
2.3.5 Air-Conditioning System............................................... 36
2.3.6 Luffing System and Drill Mast......................................... 38
2.3.7 Rotary Head .......................................................... 39
3 OPERATION................................................................................................... 41
3.1 CONSOLE OPERATION INSTRUCTIONS....................................................................................41
3.2 Interior Operation Instructions..........................................................................................................48
3.2.1 Operating Interfaces of Display Screen ................................ 51
3.2.2 Membrane Key Panel.................................................... 72
4 COMMAND..................................................................................................... 77
4.1 TRAVEL............................................................................................................................................77
4.2 CRAWLER EXTENSION AND RETRACTION.............................................................................79
4.3 Upper Carriage Rotation ...................................................................................................................80
4.4 Big Arm Luffing................................................................................................................................83
4.5 Erecting Mast ....................................................................................................................................85
4.6 Main Winch.......................................................................................................................................87
4.7 Auxiliary Winch ................................................................................................................................91
4.8 Rotary Head Rotation........................................................................................................................93
4.9 Pressurization....................................................................................................................................97
4.10 Mast Outrigger ..............................................................................................................................101
4.11 Pressurized Winch Wirerope Tension............................................................................................102
4.12 Cathead Lifting Cylinder...............................................................................................................104
4.13 Movements of Rotary Brake Cylinder ..........................................................................................106
5 DRILLING WORKING............................................................................... 108
5.1 Preparation and Check-up Before Operation ..................................................................................108
5.2 STARTING ENGINE......................................................................................................................108

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5.3 MACHINE POSITIONING............................................................................................................109
5.4 Machine Assembling.......................................................................................................................109
5.4.1 Crawler Extension.................................................... 109
5.4.2 Mast Assembling and Disassembling .................................... 109
5.4.3 Kelly Bar Mounting................................................... 110
5.5 MACHINE WORK......................................................................................................................... 112
5.5.1 Rig Trial Running.................................................... 112
5.5.2 Drilling Tool Selection.............................................. 112
5.5.3 Hole Opening and Barrel Installation ................................. 112
5.5.4 Drilling ............................................................ 113
5.5.5 Machine Move......................................................... 115
5.5.6 Machine Stop And Emergency Stop ...................................... 115
5.5.7 Steps To Exit From Drilling Mode To Transportation Mode .............. 117
6ASSEMBLY, DISASSEMBLYAND TRANSPORTATION ...................118
6.1 MACHINE ASSEMBLY................................................................................................................. 118
6.1.1 Upper/Under-carriage Assembly Installation (Case of disassembly of Upper/
under-carriage) ............................................................... 118
6.1.2 Drill Mast Installation ........................................... 119
6.1.3 Steel Wire Rope Assembling of Main and Auxiliary Winch ............ 120
6.1.4 Counterweight Assembling .......................................... 120
6.1.5 Rotary Head Installation .......................................... 121
6.1.6 Steel Rope Installation for Crowd Winch .............................. 121
6.2 Trailer Transport..............................................................................................................................124
6.2.1 Transport Posture A.................................................. 124
6.2.2 Transport Posture B.................................................. 125
6.2.3Transport Posture C................................................... 125
6.2.4Transport Posture D................................................... 126
6.2.4Transport Posture E................................................... 126
6.2.6 Disassembly ......................................................... 127
6.3 Precautions during Transportation...................................................................................................132
6.3.1 Matters Needing Attention When Handling Machines ..................... 132
6.3.2 Fixing Machine....................................................... 132
6.4 Keeping ...........................................................................................................................................132
6.4.1 Preparation of safekeeping ........................................ 132
6.4.2 During the keeping ................................................ 132
6.4.3 After long-term keeping ........................................... 133
6.4.4 Remote Operation..................................................... 133
7 MAINTENANCE AND SERVICE.............................................................. 135
7.1 SAFETY INSTRUCTIONS FOR MAINTENANCE .....................................................................135
7.1.1 Overview ............................................................ 135
7.1.2 Note for Maintenance................................................. 135
7.2 REGULAR MAINTENANCE........................................................................................................143
7.2.1 Lubrication Maintenance Chart........................................ 143
7.2.2 Oil ................................................................. 149
7.2.3 Regular Check........................................................ 150

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7.3 EVERY 10 HOURS MAINTENANCE ..........................................................................................152
7.3.1 Checking and adjusting track tension ................................. 152
7.3.2 Hydraulic Cylinder Maintenance....................................... 153
7.3.3 Checking Oil Level in Rotary Head Gearbox ............................ 155
7.3.4 Checking cushion device of rotary head ............................... 155
7.3.5 Check Track Components for Lost or Damaged ........................... 156
7.3.6 Wire Rope Inspection................................................. 156
7.3.7 Discarding Criteria of Wire Rope ..................................... 157
7.3.8 Wire Rope Maintenance................................................ 159
7.3.9 Checking Swivel Joint for Flexibility ................................ 160
7.3.10 Lubrication of Wire Rope Swivel Joint ............................... 160
7.3.11 Checking Engine Oil Level........................................... 162
7.3.12 Draining Water and Sediment in Diesel Tank .......................... 163
7.3.13 Checking Hydraulic Oil Level and Quality ............................ 163
7.3.14 Checking Gear Oil Level for Reduction Gearbox ....................... 164
7.3.15 Checking Coolant Level.............................................. 165
7.3.16 Checking Fuel Capacity and Filling Fuel Oil ......................... 167
7.3.17 Checking Switches, Buttons and Operating Handles .................... 169
7.4 MAINTENANCE FOR INITIAL 50 HOURS OF OPERATION...................................................169
7.4.1 Changing Engine Oil and Filter....................................... 169
7.4.2 Replacing Fuel Filter................................................ 172
7.4.3 Changing Oil-water Separator......................................... 173
7.4.4 Cleaning Filter Screen for Fuel Tank ................................. 174
7.5 MAINTENANCE FOR EVERY 50 HOURS .................................................................................175
7.5.1 Checking Wire Rope Retainer Parallel with Roller ..................... 175
7.5.2 Checking Slewing Bearing Junction Bolts .............................. 175
7.5.3 Checking Bolts Tightening for Key Parts of Rotary Head ............... 175
7.5.4 Checking and Changing Drive Key Bar for Kelly ........................ 176
7.5.5 Checking and Changing Rotary Head Wear Plate ......................... 176
7.5.6 Checking Mounting Bolt of Track Shoe for Secure ...................... 177
7.5.7 Visual Inspection of Air Intake System ............................... 177
7.5.8 Checking Wiper....................................................... 178
7.5.9 Checking Front Window Clean Device ................................... 178
7.5.10 Changing Slewing Bearing of Servo-frame ............................. 178
7.5.11 Checking Air Compressor Belt ........................................ 179
7.6 MAINTENANCE FOR EVERY 100 HOURS................................................................................180
7.6.1 Checking Oil Level for Crowd Winch Reduction Gearbox ................. 180
7.6.2 Checking Oil Level for Travel Reduction Gearbox ...................... 180
7.6.3 Checking Oil Level for Auxiliary Winch Reduction Gearbox ............. 181
7.6.4 Checking Hydraulic Oil Filter Element ................................ 181
7.6.5 Draining Water and Sediment in Hydraulic Oil Tank .................... 183
7.7 MAINTENANCE FOR INITIAL 250 HOURS OF OPERATION.................................................184
7.7.1 Changing Gear Oil for Main Winch Reduction Gearbox ................... 184
7.7.2 Change Gear Oil for Rotary Head Reduction Gearbox .................... 185
7.7.3 Changing Gear Oil for Swing Reduction Gearbox ........................ 185
7.7.4 Changing Gear Oil for Travel Reduction Gearbox ....................... 186
7.7.5 Changing Gear Oil for Auxiliary Winch Reduction Gearbox .............. 186

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7.7.6 Changing Gear Oil for Rotary Head Gearbox ............................ 187
7.8 MAINTENANCE FOR EVERY 250 HOURS...............................................................................187
7.8.1 Checking and Changing Servo-frame Wear Plate ......................... 187
7.8.2 Rotary Head Gear Oil Sample and Inspection ........................... 188
7.8.3 Checking and Changing Hoses.......................................... 188
7.8.4 Replacing Engine Oil and Filter –see chapter 7.4.1 .................. 189
7.8.5 Changing Fuel Filter –see chapter 7.4.2 ............................. 189
7.8.6 Changing Oil-water Separator Filter –see chapter 7.4.3 ............. 189
7.8.7 Cleaning Fuel Tank Filter Screen –see chapter 7.4.4 ................. 189
7.8.8 Cleaning Air Conditioner Condenser ................................... 189
7.9 MAINTENANCE FOR EVERY 500 HOURS................................................................................190
7.9.1 Checking Wire Rope Sheave............................................ 190
7.9.2 Changing Main Winch Reduction Gear Oil- see 7.7.1 .................... 190
7.9.3 Replacing Rotary Head Gearbox Gear Oil- see 7.7.2 .................... 190
7.9.4 Changing Crowd Winch Reduction Gear Oil- see 7.7.6 ................... 190
7.9.5 Checking and Changing Air Conditioner Inner and Outer Air Filter Element
.............................................................................. 190
7.10 MAINTENANCE FOR EVERY 1000 HOURS............................................................................191
7.10.1 Changing Air Filter, Return Filter Element, Pilot Filter Element see
–chapter 7.6.4 ............................................................... 191
7.10.2 Changing Swing Reduction Gearbox Oil see-chapter 7.7.3 .............. 191
7.10.3 Changing Travel Reduction Gearbox Oil see–chapter 7.7.4 ............ 191
7.10.4 Changing Auxiliary Winch Reduction Gearbox Oil ...................... 191
see–chapter 7.7.5......................................................... 191
7.10.5 Changing Rotary Head Reduction Gearbox Oil .......................... 191
see –chapter 7.7.6........................................................ 191
7.10.6 Hydraulic Hoses Inspection.......................................... 191
7.10.7 Hydraulic Hoses Replacement......................................... 192
7.10.8 Cleanness Control for Hydraulic System .............................. 192
7.10.9 Hydraulic Oil Temperature Control ................................... 193
7.10.10 Use of Battery..................................................... 194
7.10.11 Checking and Changing Air Filter ................................... 196
7.11 MAINTENANCE FOR EVERY 2000 HOURS............................................................................197
7.11.1 Changing Hydraulic Oil.............................................. 197
7.12 MAINTENANCE FOR EVERY TWO YEARS OR 3000 HOURS ............................................198
7.12.1 Changing Coolant.................................................... 198
7.14 MACHINE STORAGE................................................................................................................199
7.14.1 Cleaning Machine.................................................... 199
7.14.2 Storing Machine..................................................... 199
7.14.3 Daily Maintenance................................................... 200
7.14.4 Maintenance for Long-term Storage ................................... 201
8. KELLYAND DRILLING TOOLS............................................................. 202
8.1 KELLY............................................................................................................................................202
8.1.1 Introduction of Kelly................................................ 202
8.1.2 Correct Model Selection for Kelly .................................... 204
8.1.3 Correct Operation of Kelly........................................... 204

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8.1.4 Kelly Disassembly.................................................... 207
8.1.5 Maintenance for Kelly................................................ 209
8.1.6 Requirements of Long-time Storage and Transport for Kelly ............ 210
8.1.7 After-Sale Service Code for Kelly.................................... 210
8.1.8 Simple Repair Technology for Kelly ................................... 212
8.2 DRILLING TOOLS ........................................................................................................................214
8.2.1 Common Drilling Tools and Application ................................ 214
9 APPENDIX .................................................................................................... 219
9.1 SWDM320HB CONFIGURATION AND DIMENSION...............................................................219
9.2 MAIN PARAMETERS...................................................................................................................221
10 MANUFACTURER INFORMATION...................................................... 222

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1 Safety Rules
1.1 Safety Instruction
1.1.1 Safety Level
The security matters of this regulation are divided into three grades:“Danger”“ Warning”
“Attention”
《Danger》： If not avoided, will result in death or serious injury.
《Warning》： If not avoided, will result in death, serious injury and heavy equipment loss.
《Attention》： If not avoided, will result in hurting operator or equipment loss
1.1.2 Safety Signs
Safety signs are used to alert safety. If you see this sign in the machine or in the operating
instructions, you should be aware of the danger of injury.
Read and understand carefully, follow all the safety on the machine, as well as the safety of
this manual.
Need to maintain and update the security logo in time,
always keep the sign clear, eye-catching and firm.
1.1.3 Safety Scutcheon
Different parts of the machine have different safety signs, which are labeled with different
degrees of hazard, such as “Danger”“ Warning”“ Attention”(See right figure).
Danger---indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
Warning---indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury
Attention---indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury
“Danger”and“Warning”are set to specific locations within the range of possible hazards.
General Announcements are on“Attention”.In this manual, “Attention”is also used remind

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of safety instructions.
1.1.4 Other Signs
Oil level sign Temperature sign Battery sign
Rising direction sign Warning sign Rirection sign
1.2 Allowable Working Slope
1.2.1 Regulation of Parking Space
The allowable grade of slope is calculated in the rigid ground without any ascend, so when the
machine is in the rough and loose ground, the valve should be reduced。
Forbid to travel over the allowable value so as to prevent the tilting danger。
1.2.2 Travel in Falling/up Gradient
When travel in falling gradient，grade of slope in longitudinal must be no more than 5°，and
adjust the mast backward no less than 10°～15°.
When travel in up grade，grade of slope in longitudinal must be no more than 5°, and adjust the
mast backward no less than 10°～15°.