Swarts Tools SW1890 User manual

INSTRUCTION BOOKLET
AND WARRANTY INFORMATION
180MM
Variable Speed Polisher
Part No.SW1890
PLEASE READ CARE AND SAFETY INSTRUCTIONS BEFORE USE

INSTRUCTION BOOKLET 1
PRODUCT SPECIFICATIONS
Voltage & Frequency 240V – 50HZ
Input Power 1200W
No load speed (RPM) 0 – 3,000/min.
Dia. Of Disic 180mm
Spindle thread M14
Number RPM
1 600
2 900
3 1,500
4 2,100
5 2,700
6 3,000
SAFETY INSTRUCTIONS
WORK AREA ELECTRICAL SAFETY
1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
3. Keep bystanders, children and visitors away while operating a power tool. Distractions can cause you to
lose control.
4. Grounded tools must be plugged into an outlet that is properly installed and grounded in accordance with all codes
and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adaptor plugs.
Check with a qualied electrician if you are in doubt as to whether the outlet is properly grounded. If the tools
should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away
from the user.
5. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
7. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from
heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.

INSTRUCTION BOOKLET
2
INSTRUCTION BOOKLET
PERSONAL SAFETY
8. Stay alert, watch what you are doing and use common sense when operating, a power tool. Do not use tool
while tired or under the inuence of drugs, alcohol or medication. A moment of inattention while operating power
tools may result in serious personal injury.
9. Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep your hair, clothing and gloves
away from moving parts. Loose jewellery or long hair can be caught in moving parts.
10. Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your nger on the switch or
plugging in tools that have the switch on invites accidents.
11. Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
12. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better
control of the tool in unexpected situations.
13. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat or hearing
protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye protection.
TOOL USE AND CARE
14. Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work
by hand or against your body is unstable and may lead to loss of control.
15. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the
rate for which it is designed.
16. Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous
and must be repaired.
17. Disconnect the plug from the power source before making any adjustments, changing accessories or storing the
tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
18. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of
untrained users.
19. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the
tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly
maintained tools.
20. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be
suitable for one tool may become hazardous when used on another tool.
SERVICE
21. Tool service must be performed only by qualied repair personnel. Service or maintenance performed by
unqualied personnel could result in a risk of injury.
22. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of
this manual. Use of unauthorised parts or failure to follow maintenance instructions may create a risk of electric
shock or injury.

INSTRUCTION BOOKLET
INSTRUCTION BOOKLET 3
SPECIFIC SAFETY RULES
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to polisher
safety rules. If you use this tool unsafely or incorrectly, you may suffer serious injury.
1. Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other
accessories running over rated speed can y apart and cause injury.
2. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden
wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock
the operator.
3. Check the backing pad carefully for cracks, damage or deformity before operation. Replace cracked, damaged
or deformed pad immediately.
4. NEVER use the tool with wood cutting blades or other sawblades. Such blades when used on a polisher
frequently kick and cause loss of control leading to personal injury.
5. Hold the tool rmly.
6. Keep hands away from rotating parts.
7. Make sure the abrasive disc or wool bonnet is not contacting the workpiece before the switch is turned on.
8. When sanding metal surfaces, watch out for ying sparks. Hold the tool so that sparks y away from you and
other persons or ammable materials.
9. Do not leave the tool running. Operate the tool only when hand-held.
10. Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.
11. Check that the workpiece is properly supported.
12. Pay attention that the wheel continues to rotate after the tool is switched off.
13. This tool has not been waterproofed, so do not use water on the workpiece surface.
14. Ventilate your work area adequately when you perform sanding operations.
15. Use of this tool to sand some products, paints and wood could expose user to dust containing hazardous
substances. Use appropriate respiratory protection.
SYMBOLS
The followings show the symbols used for tool.
V ............................................. volts
A .............................................. amperes
Hz ............................................ hertz
~ ............................................ alternating current
no........................................... no load speed
…/min ...................................... revolutions per minute

INSTRUCTION BOOKLET
4
INSTRUCTION BOOKLET
FUNCTION DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and uplugged before
adjusting or checking function on the tool.
SHAFT LOCK
CAUTION:
• Never actuate the shaft lock when the spindle is moving. The tool may
be damaged.
Press the shaft lock to prevent spindle rotation when installing or removing
accessories.
SWITCH ACTION
CAUTION:
• Before plugging in the tool, always check to see that the switch trigger
actuates properly and returns to the “OFF” position when released.
• Switch can be locked in “ON” position and maintain a rm grasp
on the tool.
To start the tool, simply pull the switch trigger. Tool speed is increased by
increasing pressure on the switch trigger. Release the switch trigger to
stop. For continuous operation, pull the switch trigger and then push in the
lock button. To stop the tool from the locked position, pull the switch trigger
fully, then release it.
SPEED ADJUSTING DIAL
The tool speed can be changed by turning the speed adjusting dial to a
given number setting from 1 to 6. (At the time when the switch trigger is fully
pulled.) Higher speed is obtained when the dial is turned in the direction of
number 6. And lower speed is obtained when it is turned in the direction
of number 1.
7
FUNCTIONAL
DESCRIPTION CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.
Shaft lock
CAUTION:
• Never actuate the shaft lock when the spindle is moving.
The tool may be damaged.
Press the shaft lock to prevent spindle rotation when install-
ing or removing accessories.
Switch action
CAUTION:
• Before plugging in the tool, always check to see that the
switch trigger actuates properly and returns to the “OFF”
position when released.
• Switch can be locked in “ON” position for ease of
operator comfort during extended use. Apply caution
when locking tool in “ON” position and maintain firm
grasp on tool.
To start the tool, simply pull the switch trigger. Tool speed is
increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
For continuous operation, pull the switch trigger and then
push in the lock button.
To stop the tool from the locked position, pull the switch trig-
ger fully, then release it.
Speed adjusting dial
The tool speed can be changed by turning the speed adjust-
ing dial to a given number setting from 1 to 6. (At the time
when the switch trigger is fully pulled.)
Higher speed is obtained when the dial is turned in the direc-
tion of number 6. And lower speed is obtained when it is
turned in the direction of number 1.
1. Shaft lock
1
003432
1. Lock button
2. Switch trigger
1
2
003435
1. Speed adjusting dial
1
003440
7
FUNCTIONAL
DESCRIPTION CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.
Shaft lock
CAUTION:
• Never actuate the shaft lock when the spindle is moving.
The tool may be damaged.
Press the shaft lock to prevent spindle rotation when install-
ing or removing accessories.
Switch action
CAUTION:
• Before plugging in the tool, always check to see that the
switch trigger actuates properly and returns to the “OFF”
position when released.
• Switch can be locked in “ON” position for ease of
operator comfort during extended use. Apply caution
when locking tool in “ON” position and maintain firm
grasp on tool.
To start the tool, simply pull the switch trigger. Tool speed is
increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
For continuous operation, pull the switch trigger and then
push in the lock button.
To stop the tool from the locked position, pull the switch trig-
ger fully, then release it.
Speed adjusting dial
The tool speed can be changed by turning the speed adjust-
ing dial to a given number setting from 1 to 6. (At the time
when the switch trigger is fully pulled.)
Higher speed is obtained when the dial is turned in the direc-
tion of number 6. And lower speed is obtained when it is
turned in the direction of number 1.
1. Shaft lock
1
003432
1. Lock button
2. Switch trigger
1
2
003435
1. Speed adjusting dial
1
003440
7
FUNCTIONAL
DESCRIPTION CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.
Shaft lock
CAUTION:
• Never actuate the shaft lock when the spindle is moving.
The tool may be damaged.
Press the shaft lock to prevent spindle rotation when install-
ing or removing accessories.
Switch action
CAUTION:
• Before plugging in the tool, always check to see that the
switch trigger actuates properly and returns to the “OFF”
position when released.
• Switch can be locked in “ON” position for ease of
operator comfort during extended use. Apply caution
when locking tool in “ON” position and maintain firm
grasp on tool.
To start the tool, simply pull the switch trigger. Tool speed is
increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
For continuous operation, pull the switch trigger and then
push in the lock button.
To stop the tool from the locked position, pull the switch trig-
ger fully, then release it.
Speed adjusting dial
The tool speed can be changed by turning the speed adjust-
ing dial to a given number setting from 1 to 6. (At the time
when the switch trigger is fully pulled.)
Higher speed is obtained when the dial is turned in the direc-
tion of number 6. And lower speed is obtained when it is
turned in the direction of number 1.
1. Shaft lock
1
003432
1. Lock button
2. Switch trigger
1
2
003435
1. Speed adjusting dial
1
003440
1.Shaft lock
1.Lock Button
2. Switch trigger
1. Speed adjusting dial

INSTRUCTION BOOKLET
INSTRUCTION BOOKLET 5
CAUTION:
• If the tool is operated continuously at low speeds for a long time, the motor
will get overloaded, resulting in tool malfunction.
• The speed adjusting dial can be turned only as far as 6 and back to 1. Do
not force it past 6 or 1, or the speed adjusting function may no longer work.
CAUTION:
• Always be sure that the tool is switched off and unplugged before carrying
out any work on the tool.
INSTALLING LOOP HANDLE
Always install the loop handle on the tool before operation. Hold the tool’s
switch handle and the loop handle rmly with both hands during operation.
Install the loop handle so that its protrusion will t into the matching hole in the
gear housing.
Install the bolts and tighten them with the hex wrench. The loop handle can
be installed in two different directions as shown in the gures whichever is
convenient for your work.
8
Refer to the table for the relationship between the number
settings on the dial and the approximate tool speed.
CAUTION:
•If the tool is operated continuously at low speeds for a
long time, the motor will get overloaded, resulting in tool
malfunction.
•The speed adjusting dial can be turned only as far as 6
and back to 1. Do not force it past 6 or 1, or the speed
adjusting function may no longer work.
ASSEMBLY
CAUTION:
•Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing loop handle
Always install the loop handle on the tool before operation.
Hold the tool’s switch handle and the loop handle firmly with
both hands during operation.
Install the loop handle so that its protrusion will fit into the
matching hole in the gear housing.
Install the bolts and tighten them with the hex wrench. The
loop handle can be installed in two different directions as
shown in the figures whichever is convenient for your work.
Number
1
2
3
4
5
6
RPM
600
900
1,500
2,100
2,700
3,000
1. Protrusion of loop handle
2. Matching hole in gear housing
1. Loop handle
2. Hex wrench
3. Bolt
1 2
003448
1
2
3
003449
1. Loop handle
2. Bolt
3. Hex wrench
11 3
2
003450
8
Refer to the table for the relationship between the number
settings on the dial and the approximate tool speed.
CAUTION:
•If the tool is operated continuously at low speeds for a
long time, the motor will get overloaded, resulting in tool
malfunction.
•The speed adjusting dial can be turned only as far as 6
and back to 1. Do not force it past 6 or 1, or the speed
adjusting function may no longer work.
ASSEMBLY
CAUTION:
•Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing loop handle
Always install the loop handle on the tool before operation.
Hold the tool’s switch handle and the loop handle firmly with
both hands during operation.
Install the loop handle so that its protrusion will fit into the
matching hole in the gear housing.
Install the bolts and tighten them with the hex wrench. The
loop handle can be installed in two different directions as
shown in the figures whichever is convenient for your work.
Number
1
2
3
4
5
6
RPM
600
900
1,500
2,100
2,700
3,000
1. Protrusion of loop handle
2. Matching hole in gear housing
1. Loop handle
2. Hex wrench
3. Bolt
1 2
003448
1
2
3
003449
1. Loop handle
2. Bolt
3. Hex wrench
11 3
2
003450
8
Refer to the table for the relationship between the number
settings on the dial and the approximate tool speed.
CAUTION:
•If the tool is operated continuously at low speeds for a
long time, the motor will get overloaded, resulting in tool
malfunction.
•The speed adjusting dial can be turned only as far as 6
and back to 1. Do not force it past 6 or 1, or the speed
adjusting function may no longer work.
ASSEMBLY
CAUTION:
•Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing loop handle
Always install the loop handle on the tool before operation.
Hold the tool’s switch handle and the loop handle firmly with
both hands during operation.
Install the loop handle so that its protrusion will fit into the
matching hole in the gear housing.
Install the bolts and tighten them with the hex wrench. The
loop handle can be installed in two different directions as
shown in the figures whichever is convenient for your work.
Number
1
2
3
4
5
6
RPM
600
900
1,500
2,100
2,700
3,000
1. Protrusion of loop handle
2. Matching hole in gear housing
1. Loop handle
2. Hex wrench
3. Bolt
1 2
003448
1
2
3
003449
1. Loop handle
2. Bolt
3. Hex wrench
11 3
2
003450
1.Protrusion of loop handle
2.Matching hole in gear housing
1.Loop handle
2.Hex wrench
3.Bolt
1.Loop handle
2.Bolt
3.Hex wrench

INSTRUCTION BOOKLET
6
GUIDE TO POLISHING
NOTE: Please remember to clean and degrease the item you wish to polish. Unclean/dirty/greasy material should
be prepared properly before being polished. For polishing soft metals start at 6 on the step by step guide. There is no
need to use the sisal mop with the Grey compound as they are very aggressive and used for Aluminium, Steel, Iron and
Stainless steel. The polishing kit will not remove metal or if parts are heavily scratched, marked or scored then suitable
abrasives should be used. (Greaseless compound, ap wheel, abrasive cloth/paper, rubbing blocks etc).
1. Attach your spindle adaptor to your polisher.
2. Attach Sisal Mop onto the arbour/adapter and screw on tightly.
3. Run the polisher and apply the relevant compound to the sisal mop for approx. 2 seconds, the compound is wax /
abrasive based so the motion of the spinning mop generates heat which melts the wax/abrasive onto the polishing mop.
4. Apply the mop to the item to be polished with medium/hard pressure. It is very important that you remove all marks/
scratches and leave a uniform nish.
5. Apply more compound to the Sisal Mop if needed. When all scratches/marks are removed and the work piece has a
uniform dull nish, remove the Sisal polishing mop.
6. Attach the White Stitch / Colour Stitch Mop onto the arbour/adapter and screw on tightly. Run the polisher and apply
the relevant compound to the White Stitch / Colour Stitch Mop for approx. 2 seconds.
7. Apply the mop to the item to be polished with medium pressure. This will remove the dull nish left by the rst process
and leave the work piece with a semi-bright nish.
8. Apply more compound to the White Stitch / Colour Stitch Mop if needed. When you have a uniform semi-bright nish,
remove the White Stitch / Colour Stitch Mop.
9. Attach either the unstitched B Quality Mop onto arbour / adapter and screw on tightly.
Run the polisher and apply the relevant compound to the unstitched B or G Quality Mop for approx. 2 seconds.
10. Apply the mop to the item to be polished with light pressure. This will remove the semi bright nish left by the second
process and leave the work piece with a bright nish. Apply more compound to the unstitched B Quality Mop if needed.
You should now be left with a bright nish. Rub polished article with Liquid Reection, Reection paste or Blue Sapphire.
This will remove any grease left on the surface.
TIPS
1.Try to constantly vary the directions of which you polish. This is not always possible but recommended as some articles
may be of an unsuitable size and shape.
2.Use compound sparingly, black grease marks will appear on work piece if too much compound has been applied to the
mop. Remove black grease marks with cloth. Remember little and often. If it is possible, polish across marks/scratches
not along them.
3.If the surface of work piece is lacquered you must remove the lacquer before polishing.
IF YOU NEED ANY ACCESSORIES, COMPOUNDS PLEASE GO TO
WWW.POLISH-UP.COM.AU

INSTRUCTION BOOKLET
PLEASE READ CARE AND SAFETY INSTRCTIONS BEFORE USE
WARRANTY
The product is warranted to be free from defects in materials and workmanship under normal use and service for a
period of 24 months from the date of sale. This warranty covers defective parts and workmanship provided that the
product is shipped pre-paid to the seller within 24 months of purchase of goods. This warranty is limited to the repair
or replacement (at the manufacturers’ discretion) of parts and shipping prepaid to the original despatch destination.
We regret that no liability can be accepted for consequential or special damages of any kind howsoever arising in
connection with products supplied by the seller. This warranty is in lieu of all other warranties expressed or implied.
No representative is authorised to assume for the seller any other liability in connection with the seller’s products.
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