Swarts Tools SW1871 User manual

www.swartstools.com.au
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PLEASE READ CARE AND SAFETY INSTRUCTIONS BEFORE USE
INSTRUCTION BOOKLET AND WARRANTY INFORMATION
DUAL ACTION RANDOM
ORBITAL POLISHER
FOR THE PERFECT CUT

TABLE OF CONTENTS Version 2.0
1. WARRANTY 01
01
01
01
02
03
04
05
05
05
06
06
06
2. SPECIFICATIONS
3. CONTENTS OF BOX
4. VERIABLE SPEED STEPS
5. SAFETY INSTRUCTIONS
SAFETY PRECAUTIONS FOR THE POLISHER
7. FUNCTION DESCRIPTION
8. OPERATING PROCEDURES
CHANGING THE VELCRO BACKING PLATE & POLISHIND PAD
TRIGGER & TRIGGER LOCK-ON BUTTON
12. A GENERAL GUIDE TO POLISHING
SET UP
POLISHING

WARRANTY SW1871
01
SPECIFICATIONS
The product is warranted to be free from defects in materials and workmanship under
normal use and service for a period of 36 months from the date of sale. This warranty
covers defective parts and workmanship provided that the product is shipped pre-paid
to the seller within 36 months of purchase of goods. This warranty is limited to the
repair or replacement (at the manufacturers’ discretion) of parts and shipping prepaid
to the original dispatch destination. We regret that no liability can be accepted for
consequential or special damages of any kind howsoever arising in connection with
products supplied by the seller. This warranty is in lieu of all other warranties
expressed or implied. No representative is authorised to assume for the seller any
other liability in connection with the seller’s products.
Item number: SW1871
Rated input: 230 - 240V ~ 50Hz
No load speed: 2500 - 4800RPM
Velcro backing pad diameter: 150mm (6”)
Acceptable polishing pad
sizes range: 125mm - 180mm (5” - 7”)
Net weight: 2.75KG
Spindle size: 5/16” - 24
Eccentric distance (orbit): 21mm
Warranty: 5Years
1 x Premium chainsaw sharpener
2 x 145x22.3x3.2mm grinding wheel
1 x 145x22.3x4.7mm grinding wheel
2 x Allen key
1 x Dressing stone
4 x Mounting bolts
1 x Chain template
1 x Handle
Assembly hardware
1 x Instruction manual
CONTENTS OF BOX
VARIABLE SPEED STEPS
Number 1 2 3 5 64
RPM 500 1000 1500 2000 2500 3000

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SAFETY INSTRUCTIONS: SW1871
02
WARNING: When using electric tools, machines or equipment basic safety precautions
should always be followed tp reduce the risk of fire, electric shock and personal injury.
1. KEEP WORK AREA CLEAN. Cluttered areas invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools in damp, wet or poorly lit
locations. Don’t epose your tool to rain. Keep tthe work area well lit. Don’t use tools in the
presence of flammable gases or liquids.
3. KEEP CHILDREN AND BYSTANDERS AWAY. All children should be kept away from the work
area. Don’t let them handle machines, tools or extension cords. Visitors can be a distraction
and are difficult to protech from injury.
4. GROUNDED TOOLS must be plugged into an outlet that itself is properly installed and
grounded. Grounding provides a low-resistance path to carry electricity to ground away from
the operator, should the tool malfunction electrically. Do not remove the grounding prong from
the plug or alter the plug in any way. If in doubt as to whether the outlet is properly grounded
according to code, check with a qualified electrician.
5. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces: pipes,
radiators, ranges and refrigerator enclosures. When your body is grounded the risk of electric
shock increases. When working wherever “live” electrical wires may be encountered, try to
ascertain whether there is a danger of shock. Even so, DO NOT TOUCH ANY METAL PARTS
OF THE TOOL while using it. Hold the tool only by the plastic grip to prevent electric shock if
you contact a live wire.
6. DO NOT ABUSE THE CORD. Never carry power tool by the cord or pull on the cord to unplug
it. Protect the cord from potential sources of damage: heat, oil and solvents, sharp edges or
moving parts. Replace damaged cords immediately.
7. WHEN WORKING OUTDOORS, USE AN OUTDOOR-RATED EXTENSION CORD.
8. DO NOT EXPOSE ELECTRICAL POWER TOOLS TO MOISTURE. Rain or wet conditions can
cause water to enter the tool and lead to electric shock.
9. ENSURE THE EXTENSION CORD YOU USE IS OF SUFFICIENT GAUGE FOR ITS
LENGTH.
10. STORE IDLE EQUIPMENT. Store equipment in a dry area to inhibit rust. Equipment also
should be in a high location or locked up to keep out of reach of children
11. DON’T FORCE THE TOOL. It will do the job better and more safely at the rate for which it was
intended.
12. USE THE RIGHT TOOL. Don’t force a small tool or attachment to do the work of a larger
industrial tool. Don’t use a tool for a purpose for which it was not intended.
13. DRESS PROPERLY. Don’t wear loose clothing or jewellery; they can be caught in moving
parts. Protective, non-electrically conductive gloves and non-skid footwear are recommended
when working. Wear protective hair covering to contain long hair and keep it from harm.
14. USE EYE PROTECTION. Use a full-face mask if the work you’re doing produces metal filings,
dust or wood chips. Goggles are acceptable in other situations. Wear a clean dust mask if the
work involves creating a lot of fine or course dust.
READ ALL INSTRUCTIONS BEFORE USING THIS TOOL

SAFETY INSTRUCTIONS: SW1871
03
14. USE EYE PROTECTION. Use a full-face mask if the work you’re doing produces metal filings,
dust or wood chips. Goggles are acceptable in other situations. Wear a clean dust mask if the
work involves creating a lot of fine or course dust.
15. SECURE WORK. Use clamps or a vise to hold the work piece. It’s safer than using your hands
and it frees both hands to operate the tool.
16. DON’T OVERREACH. Keep proper footing and balance at all times. Do not reach over or
across machines that are running.
17. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories. For safe performance keep
handles dry, clean and free from oil and grease.
18. AVOID UNINTENTIONAL STARTING. Be sure the switch is in the OFF position before
plugging in.
19. ALWAYS CHECK AND MAKE SURE TO REMOVE ANY ADJUSTING KEYS OR WRENCHES
before turning the tool on. Left attached, these parts can fly off a moving part and result in
personal injury.
20. DO NOT USE THE TOOL IF IT CANNOT BE SWITCHED ON OR OFF. Have your tool
repaired before using it.
21. DISCONNECT THE PLUG FROM MAKING ADJUSTMENTS. Changing attachments or
accessories can be dangerous if the tool could accidentally start.
22. STAY ALERT. Watch what you are doing and use common sense. Don’t operate any tool when
you are tired.
23. CHECK FOR DAMAGED PARTS. Before using this tool, any part that is damaged should be
carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment of moving parts, binding or moving parts, breakage of parts, mountings
and other conditions that may affect its operation, Inspect screws and tighten any that are
loose. Any part that is damaged should be properly repaired or replaced by an authorised
service centre unless otherwise indicated elsewhere in the instruction manual. Have defective
switches replaced by an authorised service centre. Don’t use the tool if switch does no turn it
on and off properly.
25. REPLACEMENT PARTS. When servicing, use only identical replacement parts.
26. SERVICE AND REPAIRS should be made by qualified repair technicians at an authorised
repair centre. Improperly repaired tools could cause serious shock or injury
► Ensure tthe velcro backing plate and polishing pad are securely mounted as described in the
assembly instructions before connecting the tool to a power supply. Do not tighten the platte
excessively, as this can cause cracks.
► Check he backing plate and pad for fissures and cracks and test for normal operation prior to
use.
► Use only accessories rated for 5000rpm or greater.
► A harsh impact may break the backing plate and pad.
SAFETY PRECAUTIONS FOR THE POLISHER

FUNCTION DESCRIPTION SW1871
04
1. Loop Handle
2. Variable Speed Dial
3. On/Off Trigger
4. Trigger Lock On Button
5. Carbon Brush Cap
6. Machine Head
7. Foam Polishing Pad
8. Velcro Backing Plate
12
1
3
4
2
5
68 7

WARNING: do not connect the machine to a power source until assembly is complete.
Failure to comply could result in accidental starting and possible serious injury
SW1871
05
CHANGING THE VELCRO BACKING PLATE & POLISHING PAD
TRIGGER & TRIGGER LOCK-ON BUTTON
1. Ensure the tool is disconnected from the power source.
2. Turn the machine on its back so that the On/Off trigger is facing upwards.
3. Hold the backing plate still with one hand while you use the allen key provided to unscrew the hex
head bolt in the centre of the backing plate counter clock-wise.
4. Remove the backing plate
5. Line up the new backing plate (without the bolt and washer in) so that the aluminum locater on the
back of the plate slots perfectly onto the mounting gear of the polisher.
6. Hold the backing plate still and insert the washer and hex head screw.
7. Tighetn clock-wise
8. Hover tthe polishing pad over the velcro backing plate and find the centre. While ensuring the pad is
perfectly centred on the velcro backing plate push them firmly together.
1. Dial the variable speed back to level 1 prior to turning the machine on. This will minimise excess
polishing compound flying of the pad.
2. Slowly press the On/Off Trigger and hold it on.
3. Slowly change the variable speed dial to the desired level.
4. Hold the On/Off trigger fully in. While holding it in, press the trigger lock-on button all the way in as
well.
5. To release the trigger lock-on button, grip the tool normally and squeeze and release the On/Off
trigger.
OPERATING PROCEDURES

A GENERAL GUIDE TO POLISHING SW1871
06
Please note: this is a GENERAL guide only. Always follow the instructions provided by the manufacturer
of the polishing compound you are using and consult the polishing compound manufacturer or a trade
professional for a more in-dept instruction.
1. Thoroughly clean the surface you wish to polish. Use a soap that does not leave any residue. If you
are polishing a vahicle or automotive paint, we recommend that you first give the work surface a
thorough clay wash prior to polishing.
2. mark out your surface into sections. An area of 0.75m2 is preferable to focus on at a time. It is best
not to take on a huge area. It is recommended you do a small test area first, to ensure you do not
do any damage to the polishing surface.
3. Fit the foam pad onto the velcro backing plate. Ensure that the velcro backing plate is perfectly
centred onto the foam pad and press it on firmly.
4. Moisten the polishing pad with water and add 5 evenly spaced dots of polish across the pad.
Note: depending on the polishing compound being used, you may need to thoroughly wet the
surface being polished first. If the polish is too thick and is creating too much friction between the
pad and the paint, the foam pad will grip and break apart.
5. Spread the polish out over the work area by gently pressing the foam pad against the work surface
without turning the machine on. This is to help spread out the polish and the prevent any extra
product flying off.
6. Using speed level 1, slowly spread the polishing compound evenly over the area being polished,
but do not work it in. The surface should appear misted/blurry and the compound should be
blended.
SET UP
1. Set the polisher to the speed setting as recommended by the polishing compound manufacturer.
2. Place the polisher on the work surface and turn it on.
3. Slowly begin working the polish into the paint using a long, slow, sweeping action which overlaps
each sweep by 50%.
4. Repeat 3 times in an alternating direction, or as required by polishing compound manufacturer.
NOTE: it is imperative that you do not apply to much pressure to the work surface, as this may burn
the paint and cause irreparable damage. Apply no more that approximately 2.5kgs of pressure
(unless otherwise specified).
5. Use a clean microfiber cloth to wipe down the work surface and remoce residual polishing
compound.
POLISHING

SW1871
07

SW1871
08

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www.swartstools.com.au