Swarts Tools SW1075 User manual










 3

1. Keepyourworkareacleanandfreefromclutter.
2. Haveasafeworkingenvironmentwherethetoolisnotexposedtorainormoisture,thatiswelllitandthereare
noammablematerialsinthearea.
3. Guardyourselfagainstelectricalshockbyavoidingbodycontactwithearthedorgroundedsurfaces.
4. Allvisitorsorbystandersshouldbekeptatasafedistanceatalltimesandarenottotouchthetool,materialor
powersource.
5. Thistoolshouldbestoredinacool,dry,secureplace,disconnectedfromallpowersources.
6. Donotforcethistool.Cuttingataslowandsteadypacewherethesawisdoingalltheworkisnotonlysafer,it
willalsodoabetterjobandextendthetool’sworkinglife.
7. Thistoolisonlytobeusedfor,thepurposeslistedinthismanual.Misuseofthistoolisdangerousand
automaticallyvoidsallwarrantiesandguarantees.
8. Dressproperly.Donotwearloosehanginggarmentsorjewelleryasthismaygetcaughtinmoving 
components.Alwayswearahairnetforlonghair,rubberworkglovesandnon-skidfootweararerecommended
whenusingthistool.
9. Wearsafetyglasses,hearingprotectionandfaceordustmasksatalltimeswhenoperatingthissaw.
10. Thissawisttedwithadustextractionnozzle.Pleaseensurethatitishookedupcorrectlybeforeuse.
11. Nevercarrythissawbyitscordoryankitfromthepowerpoint.Keepthiscordawayfromsharpobjects,water
andoil.
12. Alwaysuseclampsorvicestosecuretheworkpieceyouarecutting.
13. Keeparmfootingandstaybalancedatalltimes.
14. Makesurethesawbladeiskeptsharpandcleanatalltimes.Pleasefollowallserviceinstructions
accurately.Donotattempttoservicethistool.TakeittoalicensedrepairerofSwartsTools.
15. Stayalert,watchwhatyouaredoingandusecommonsensewhenoperatingapowertool.Donotusetoolwhile
tiredorundertheinuenceofdrugs,alcoholormedication.Amomentofinattentionwhileoperatingpowertools
mayresultinseriouspersonalinjury.
16. Avoidaccidentalstarting.Ensuretheswitchisintheoff-positionbeforepluggingin.Carryingtoolswithyournger
ontheswitchorplugginginpowertoolsthathavetheswitchoninvitesaccidents.
17. Removeadjustingkeyorwrenchbeforeturningthetoolon.Awrenchorakeyleftattachedtoanymovingpartof
thetoolmayresultinpersonalinjury.

1) Powertoolplugsmustmatchtheoutlet.Nevermodifythepluginanyway.Donotuseanyadapterplugs
2) Don’texposepowertoolstorainorwetconditions.Waterenteringapowertoolwillincreasetheriskof
 electricshock.
3) Whenoperatingapowertooloutdoors,useanextensioncordsuitableforoutdooruse.Usingaofcordsuitablefor
 outdoorusereducestheriskofelectricshock.


4


1. Donotforcethepowertool,Usethecorrectpowertoolforyourapplication.Thecorrectpowertoolwilldothejob
betterandsaferattherateforwhichitwasdesigned.
2. Donotusethepowertooliftheswitchdoesnotturnitonandoff.Anypowertoolthatcannotbecontrolledwiththe
switchisdangerousandmustberepaired.
3. Disconnectthepowertoolplugfromthepowersourcebeforemakinganyadjustments,changing
accessoriesorstoringpowertools.Suchpreventivesafetymeasuresreducetheriskofstartingthepower
toolaccidentally.
4. Storeidlepowertoolsoutofthereachofchildrenanddonotallowpersonsunfamiliarwiththepowertoolorthese
instructionstooperatethepowertool.Powertoolsaredangerousinthehandsofuntrainedusers.
5. Maintainpowertools.Checkformisalignmentorbindingofmovingparts,breakageofpartsandanyother
conditionthatmayaffectthepowertool’soperation.Ifdamaged,havethepowertoolrepairedbeforeuse.Many
accidentsarecausedbypoorlymaintainedpowertools.
6. Usethepowertool,accessoriesandtoolbits,etc.inaccordancewiththeseinstructions,takingintoaccountthe
workingconditionsandtheworktobeperformed.Useofthepowertoolforoperationsdifferentfromthose
intendedcouldresultinahazardoussituation.

1. Donotattempttoremovejammedorexcessmaterialwhilethebladesarestillspinningandthesawispluggedin.
2. Alwayscheckthatthebladeguardisfunctioningproperlybeforeuse.Neverrestraintheguard.Iftheguardisstick-
ingornotretractingproperlydonotusethesaw.SendittoanauthorisedSwartsToolsRepairCentre.
3. Regularlyblowawayallsawdustanddebriswithcompressedairincludingintheguard.Ensurethesawisun
pluggedbeforestartingthisprocess.
4. Alwaysusethehandleprovidedtomovetheguardandonlywhennecessary.
5. Alwaysensuretheguardiscompletelyclosedbeforeplacingthetooldown.
6. Beawareatalltimesthatthebladeswillstillspinaftertheswitchisreleased.
7. Alwaysholdthesawbytheinsulatedgrippingsurface.Ifyoucontactpowerwiththesawandtheareholdingmetal
componentsthosecomponentswillbecomelive.
8. OnlyuseSwartsToolsbladesandaccessorieswiththissaw.Useofotherbladescancauseabladecollisionor
damage.
9. Alwaysensurewhencarryingortransportingthesawthatyoudonotcomeincontactwiththebladeevenifoff
10. Usethemachineonlyfordrycutting.Penetrationofwaterintothemachineincreasestheriskofanelectricshock.
11. Keephandsawayfromthesawingrange.
12. Donotreachundertheworkpiece.Contactwiththesawbladecanleadtoinjuries.
13. Usesuitabledetectorstodetermineifutilitylinesarehiddenintheworkareaorcallthelocalutilitycompanyfor
assistance.Contactwithelectriclinescanleadtoreandelectricshock.Damagingagaslinecanleadtoan
explosion.Penetratingawaterlinecausespropertydamageandmaycauseanelectricshock.
14. Keepyourworkpiececlean.Blendsofmaterialsareparticularlydangerous.Dustfromlightalloyscanburnor
explode.
15. Donottreatthesurfacetobeworkedwithsolvent-containinguids.


 5

FURTHERSAFETYINSTRUCTIONSFORALLSAWS-Kickbackcausesandrelatedwarnings
Causesandoperatorpreventionofkickback:
• Kickbackisasuddenreactiontoapinched,boundormisalignedsawblade,causinganuncontrolledsawtoliftup
andoutoftheworkpiecetowardtheoperator;
• Whenthebladeispinchedorboundtightlybythekerfclosingdown,thebladestallsandthemotorreactiondrives
theunitrapidlybacktowardtheoperator;
• Ifthebladebecomestwistedormisalignedinthecut,theteethatthebackedgeofthebladecandigintothetop
surfaceofthewoodcausingthebladetoclimboutofthekerfandjumpbacktowardtheoperator.Kickbackisthe
resultofsawmisuseand/orincorrectoperatingproceduresorconditionsandcanbeavoidedbytakingproper
precautionsasgivenbelow.
1. Maintainarmgripwithbothhandsonthesawandpositionyourarmstoresistkickbackforces.Position 
yourbodytoeithersideoftheblade,butnotinlinewiththeblade.Kickbackcouldcausethesawtojump 
backwards,butkickbackforcescanbecontrolledbytheoperator,ifproperprecautionsaretaken.
2. Whenabladeisbinding,orwheninterruptingacutforanyreason,releasethetriggerandholdthesaw 
motionlessinthematerialuntilthebladecomestoacompletestop.Neverattempttoremovethesawfrom 
theworkorpullthesawbackwardwhilethebladeisinmotionorkickbackmayoccur.Investigateandtake 
correctiveactiontoeliminatethecauseofbladebinding.
3. Whenrestartingasawintheworkpiece,centrethesawbladeinthekerfandcheckthatsawteethare
 notengagedinthematerial.Ifthesawbladeisbinding,itmayorkickbackfromtheworkpieceasthesawis
restarted.
4. Supportlargepanelstominimisetheriskofbladepinchingandkickback.Largepanelstendtosagunder 
theirownweight.Supportsmustbeplacedunderthepanelonbothsides,nearthelineofcutandnearthe 
edgeofthepanel.
5. Donotusedullordamagedblades.Unsharpenedorimproperlysetbladesproducenarrowkerfcausing 
excessivefriction,bladebindingandkickback.
6. Useextracautionwhenmakinga“plungecut”intoexistingwallsorotherblindareas.Theprotrudingblade 
maycutobjectsthatcancausekickback.
7. Whenrestartingacutthathasalreadybeenstartedensureyouareinthemiddleofthekerfandthebladecanspin
freely
8. Alwayssupportbothsidesofthejob,ifthejobbendstowardsthesawunderitsownweightitwilljam.
9. Alwaysknowwhatisbehindtheareayouarecuttingasyoumaycomeincontactwithsomethingontheotherside.
10. Mostimportantly,usecommonsense,ifyoufeelyoushouldn’tbeusingitthewayyouareorifyouareunsureof
whatyouaredoingthendon’tdoit.PleasecalloremailtheSwartsToolssupportteamandwecanclarify.


6


1. Donotletfamiliaritywiththetoolmakeyourelaxtherules;itonlytakesafractionofasecondforsomethingtogo
wrong.
2. Alwaysletthebladesgettofullspeedbeforecommencingcutting.
3. Alwaysensurethatbothbladescontactthejobatthesametime.
4. Thesideofthebladecannotbeusedforcutting.

ThisSawissuppliedwithTCTsawbladesthatareonlyintendedforuseonMetal,WoodandPlastic.Ifyouareusingthe
DiamondbladestheymayonlybeusedforcuttingStoneandCeramics.

1. Alwaysusethissawaccordingtotheinstructionsinthemanual
2. Neverplacethesawonapieceofthematerialthatwillfalloffoncecut
3. Alwaysusethewaxstripsprovided.
4. Allby-standersmustbeaminimumof5metresawayunlessyouhaveanapprovedbarrierbyWHSstandards


 7

Spec 125mm Twin Saw 155mm Twin Saw
Voltage 240V50Hz 240V50Hz
MotorOutput 860W 1010W
BladeSize 125mm 155mm
VariableSpeed 3000–5500RPM 3000–5500RPM
Weight 3KG 3.5KG
SoundPressureLevel 95dB(A) 95dB(A)
MaxCut 30mm 45mm
Warning:HearingProtectionshouldbewarnatalltimeswhenoperatingthistool.
SW1075 SW1080
Material Speed Grade Maximum Material Thickness Maximum Material Thickness
Plastic 1To4 30mm 45mm
Steel 4To6 5mm(3mmwallthicktubing) 5mm
Wood 4To6 30mm 45mm
Aluminium 5To6 5mm 5mm
Ceramics&Stone 6 25mm 40mm

Speedistherateyoupushthesawthroughthematerialyouarecutting.
Speedisdeterminedbythedensity,thicknessandtypeofmaterialbeingcut.
Refertopicture6whencuttingmaterialslessthan5mmthick,feedthebladesinwithadownwardsmotionuntilthe
bladesprotrude10to12mmouttheotherside.
Ifthespeedistoolowthebladeswillonlypressdownonthematerialratherthancutit.
Ifthespeedittoofastthiswillcauseanoverload,whichwillresultindamagetotheblades.


Itisimportantthatyouusethecorrectbladespeedwhenusingthissaw.Youmustuseappropriatespeedsfordifferent
materialsandthicknesses.
Always follow the guide below:
Note:Ifyoufeelyourmotorisstrugglingwithsomematerials,assomeareharderthanothersyoumayneedtoincrease
thecuttingspeed.
Operating Instructions:
Protectthesawbladesagainstshock.Guidethemachinewithanevenpressureinastraightcuttingdirection.Forcing
thesawwillsignicantlyreducethelifeofbothofthebladesandthesawandreducethequalityofthecut.


8


Tostartthemachine,rstpushtheSwitchlockbuttonandthenpresstheSwitchTrigger,keepingitpressedin.
(Pleaseseethepicturebelow)
Toswitchoffthemachine,releasetheSwitchTrigger.
Note:Forsafetyreasons,theSwitchTriggercannotbelocked;itmustremainpressedinduringtheentireoperation.
VariableSpeedSwitch
SwitchTrigger
SwitchLock

1.LowerGuard 4.Switch  7.DustExtractor  10.LubricationFeedWheel
2.BladeBolt 5.VariableSpeedswitch8.FrontHandle  11.FixedGuard
3.SawBlades 6.DustCap 9.SpindleLock
AllenKey
5 6
4
7 8
9
10
11
1
2
3



 9


INSTRUCTION FOR CUTTING
VARIOUS CROSS SECTION MATERIALS

Note: ALWAYS use the lubricating device (included) when cutting Aluminum,
Copper, Stainless Steel & Cast Iron materials, because they have a tendency to
smear and adhere to the blades. But for normal steel plate and steel tube cutting
is no need.
If run out the lubrication sticks, the best way is add Lubricating oil (5W-20
or 5W-40) in the saw blade teeth area. It will help to get smooth cutting
surface and keep the blade teeth sharpening for all kinds of metal cutting.
15
Note:ALWAYSusethelubricatingsticks(included)whencuttingAluminium,Copper,StainlessSteel&CastIron
materials,becausetheyhaveatendencytosmearandadheretotheblades.Butfornormalsteelplateandsteeltube
cuttingthereisnoneed.
If run out the lubrication sticks, the best way is add Lubricating oil (5W-20 or 5W-40) in the saw blade tooth area.
It will help to get smooth cutting surface and keep the blade teeth sharp.
Aluminium & Copper


10

REPLACING / MOUNTING THE SAW BLADE
! WARNING Before any work on the machine itself, pull the mains plug.
When mounting the saw blade, wear protective gloves. Danger of injury when touching the saw
blade.
Only use saw blades that correspond with the characteristic data given in the operating
instructions.
Selecting a Saw Blade
An overview of recommended saw blades can be found at the end of this manual.
REMOVAL OF THE SAW BLADE ( Fig1, Fig2, Fig3, Fig4).
For removing the blades, it is best to place the machine with the blade B printing side facing the
user.
Loosening
Fig1 Fig2 Fig3
Fig4 Fig5 Fig6
Tightening
Fig7
16

WARNING Before commencing any work on the machine itself, disconnect the mains plug.
When mounting the saw blade, wear protective gloves, due to risk of injury.
Only use saw blades that correspond with the characteristic data given in the operating instructions.
REMOVAL OF THE SAW BLADE ( Fig1, Fig2, Fig3, Fig4).
Whenremovingtheblades,itisbesttoplacethemachinewithbladeBprintingsidefacingtheuser.

Unplug the power and allow the saw blade to cool down.
1. Pressthespindlelockbutton,lockthedrivingshaftwiththehelpofaspindlelockasinFig1.
2. UnscrewBladeboltwiththehelpofanAllenkeyinClockwiseDirectionasinFig2.
3. UnscrewtheBladeboltwithanAllenkeyturninginClockwiseDirection.
4. OpenthelowerguardasFig3.
5. Toremovethe2in1TwinBladePackfromthespindleasFig4.
6. OpenthelowerguardasinFig5.
7. Placethe2in1TwinBladePackontothespindleandrotatearoundthebladestomakesurethethreedriving
bossesonthebladestomatchthethreenotchesontheoutputspindle;whilethebladespackwellseated,rotate
thetwobladestogethercouldfeelthegearcollisionasFig5,Fig6.
8. PressspindlelockbuttonandwiththehelpofAllenkeytightentheBladeboltincounterclockwisedirectionas
Fig7.
9. ReleaseSpindlelockbuttonandturntheAllenkeytodrivethebladerotatingacoupleturns,ifthebladescan
rotatesmoothly;RemovetheAllenkey,themachineisreadyforyoutouse.