2
Table of Contents Page
Warranty and Maintenance Information................................................................................................................................................. 4
Specifications............................................................................................................................................................................................ 5
Torque Specifications............................................................................................................................................................................... 8
Post Delivery Inspection (PDI)................................................................................................................................................................. 9
Pre-Ride Inspection .................................................................................................................................................................................11
Pre-Assembly ...........................................................................................................................................................................................13
ASSEMBLY................................................................................................................................................................................................15
Battery Activation ....................................................................................................................................................................................20
The 7-Step Process to Activate an ATV Battery..................................................................................................................................21
APPENDIX.................................................................................................................................................................................................24
Maintenance Schedule.......................................................................................................................................................................24
Engine Oil.............................................................................................................................................................................................25
Changing Oil...................................................................................................................................................................................26
Changing Air Filter..............................................................................................................................................................................27
Spark Plug............................................................................................................................................................................................28
Drive Chain ..........................................................................................................................................................................................29
Adjust Drive Chain.........................................................................................................................................................................30
Parking Brake......................................................................................................................................................................................31
Engine Stop Lanyard Cord and Remote..........................................................................................................................................32
Control Layout.....................................................................................................................................................................................34
Speed Limiter.......................................................................................................................................................................................36
Choke Lever.........................................................................................................................................................................................37
Fuel Tank Capacity .............................................................................................................................................................................38
Fuel Cock/ Fuel Valve.........................................................................................................................................................................39
Tires......................................................................................................................................................................................................40
Tire Wear Limit...............................................................................................................................................................................40
Starting Engine (Warm vs. Cold) ......................................................................................................................................................41
Breaking in the Engine.......................................................................................................................................................................42
Parking .................................................................................................................................................................................................42
Accessories and Modifications.........................................................................................................................................................42
Rear Cargo Rack.................................................................................................................................................................................43
Gear Selector Lever............................................................................................................................................................................43
Throttle Cable......................................................................................................................................................................................44
Front Brake Lever ...............................................................................................................................................................................44
Front Brake Lever Adjustment.....................................................................................................................................................45
Hydraulic Rear Brake..........................................................................................................................................................................46
Engine Idle Adjustments....................................................................................................................................................................47
Adjusting Suspension Spring Preload.............................................................................................................................................47