Tao Motor G 200 User manual

READ THIS MANUAL CAREFULLY! It
contains important safety and service
information.
G 200 Owner’s Manual
This ATV should not be operated by anyone under 16 years of age.

This vehicle should only be assembled and prepped by an
authorized Tao Motor Dealer or professional motorcycle mechanic.
You should never try or attempt assembly of this vehicle; it should
be done by professionals. Death or serious injury could result from
failure to follow these warnings and instructions.
Please read carefully before operating this vehicle!

THE G 200 IS INTENDED FOR USE BY OPERATORS 16 YEARS OF AGE AND OLDER. This ATV is not a
toy. Before you operate this ATV, you should understand the instructions and warnings in this
Owner’s Manual. Riders differ in skills, physical abilities and judgment, some adults may not be able
to operate an ATV safely.
As a new owner of this vehicle, the ATV owner/driver and immediate family of this vehicle
can enroll in a free hands-on training course. New purchasers of any new Tao Motor ATV models
by calling [phone].
TIP
The G 200 has multiple safety features including an adjustable speed limiter. We recommend that all beginners start with the
slowest setting first. The speed adjusting screw may be gradually adjusted as beginner becomes more familiar with operating this
ATV.
INTRODUCTION
Thank you for purchasing the G 200. This ATV is designed for years of reliable use and family fun. This manual will provide you
with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It also includes general riding techniques, maintenance and inspection procedures.
If you have any questions regarding the G 200, please contact your local Tao Motor dealer, visit www.taomotor.com or call Customer
Service at TEL: [phone] .
AN IMPORTANT NOTE TO PARENTS:

IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY
OR DEATH.
Important information is distinguished in this manual by the following notations:
Product and specifications are subject to change without notice.
IMPORTANT NOTICE
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.
A NOTICE indicates special
precautions that must be taken
to avoid damage to the vehicle
or other property.
A TIP provides key information
to make procedures easier
or clearer.
A WARNING indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
TIP
NOTICE
NOTICE
The G 200 ATV is designed and manufactured for off-road use only. It is illegal and unsafe to
operate this ATV on any public street, road or highway.
This ATV complies with all applicable off-road noise level and spark arrester laws and regulations.
Please check your local riding laws and regulations before operating the G 200 ATV.
This ATV should not be operated by anyone under 16 years of age.

WARNING & SAFETY LABELS
Please read and understand all of the labels on your G 200.
These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes
difficult to read or comes off, request a new replacement label from your local Tao Motor dealer.

LOCATION OF THE WARNING AND SPECIFICATION LABELS
1
2
3
4
1
2
3
4

Control Layout ............................................................................... 3
Main Switch ..................................................................................... 4 Getting To Know Your ATV .............................................. 29-39
Maintenance & Chart .......................................................... 41-46
Emission Control System Warranty ................................ 67-70
Speed Limiter .................................................................................. 6
Parking Brake .................................................................................. 7
Fuel Tank Capacity ......................................................................... 8
Fuel Tank Cap ................................................................................. 9
Fuel Cock/Fuel Valve .................................................................. 10
Seat .................................................................................................. 11
Battery ........................................................................................... 12
Battery Charging & Changing Fuse ....................................... 13
Pre-Ride Safety Checks ....................................................... 14-15
Front & Rear Brakes ...................................................................... 16
Tire Wear Limits and Chassis Fasteners .............................. 17
Starting Engine ............................................................................ 18
Engine Break-In ............................................................................ 19
Parking, Accessories & Modifications, Rear Cargo Rack .. 20
Throttle Cable & Throttle Cable Adjustment ..................... 22
Engine Idle Adjustment ........................................................... 26
Specification Chart ..................................................................... 40
Engine Oil .............................................................................. 47-48
Cleaning Air Filter Element .............................................. 50-51
Spark Plug ..................................................................................... 52
Drive Chain & Adjustment ............................................... 53-55
Cleaning Spark Arrester ............................................................ 61
Electrical Wiring Diagram ........................................................ 65
Transporting ................................................................................... 1
Description ..................................................................................... 2
Hydraulic Brake System ...................................................... 23-24
Commonly Asked Questions .................................................. 66
Instrument Cluster ........................................................................ 5
Gear Selector Lever..................................................................... 21
Electrical Connector Wiring Diagram .................................. 64
TABLE OF CONTENTS
Adjusting Suspension Spring Preload.................................. 28
Rear Foot Brake Lever Hight Adjustment............................ 25
Checking Wheel Hub Bearings............................................... 57
Adjusting Steering Toe-In........................................................ 58
CVT Clutch & Belt Replacement ...................................... 59-60
Vehicle Identification Location .............................................. 63
Fuel Drain ...................................................................................... 27
Gear Box Oil ................................................................................ 49
Lubricating Pivoting Joints ................................................... 56
8BTIJOH7FIJDMF ......................................................................... 62

NOTICE The ATV you purchased may differ slightly from the illustrations in this Owner’s Manual.
Please consult your local Tao Motor dealer with any questions not covered in this manual.
SAFETY INFORMATION
THE G 200 ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
NEVER OPERATE THIS ATV WITHOUT PROPER TRAINING OR INSTRUCTION.
ADULTS MAY NOT BE ABLE TO OPERATE THIS VEHICLE SAFELY DUE TO PHYSICAL OR MENTAL LIMITATION.

Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, parking lots and streets.
FOR OFF-ROAD USE ONLY.
Never operate an ATV on any public street, road or highway, even a dirt or gravel road. This ATV is designed and manufactured for
off Road use only no public roads.
Never operate an ATV without wearing an approved ATV/motorcycle helmet that ts properly. You should also wear eye
protection (goggles or face shield, gloves, boots, a long-sleeved shirt or a jacket, and long pants.
Never consume alcohol or drugs before or while operating this ATV.
Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills.
Never modify an ATV through improper installation or use of accessories.
Never attempt wheelies, jumps, or other stunts.
Always conduct a pre-ride inspection and follow the proper maintenance schedule and procedures as shown in this manual.
Always keep both hands on the handlebars and both feet on the footrests of the ATV at all times when operation the vehicle.
Always follow proper procedures for turning as described in this manual. Practice turning at low speeds before attempting to turn faster
speeds and never turn at excessive speeds.
Never let refueling be done by anyone other than an adult.
SAFETY INFORMATION

Never permit anyone other than an adult to start the ATV.
Drain gasoline from the fuel tank and carburetor prior to transporting the ATV, also for storage over 48hrs.
The fuel tank and carburetor should be drained for any long periods of storage and for winter storage of the vehicle.
Caution others near the vehicle not to get close to or touch any moving parts or any heated areas such as the engine and exhaust
pipe.
Never let your child operate this ATV.
SAFETY INFORMATION (continued)