Technogym Easy Lamp User manual

E
Ea as sy y L La am mp p
R EV . 1.0

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-
up and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE:
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.
The Easy Lamp™ trademark is property of Technogym S.p.A.

Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page i
Contents
1. GENERAL NOTICES.............................................................................................................................................1.1
1.1. I NTRODUCTION ...................................................................................................................................................1.1
1.2. R ECOMMENDATIONS ..........................................................................................................................................1.1
1.3. G ENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................1.2
2. TECHNICAL SPECIFICATIONS ........................................................................................................................2.1
2.1. EASY LAMP.....................................................................................................................................................2.1
2.2. BATTERY.........................................................................................................................................................2.1
2.3. POWER SUPPLY (BATTERY CHARGER)....................................................................................................2.2
2.4. W IRING DIAGRAMS .............................................................................................................................................2.3
2.4.1. GENERAL ..............................................................................................................................................2.3
2.4.2. POWER SUPPLY CONNECTOR...........................................................................................................2.4
2.4.3. ELECTRONIC BOARD..........................................................................................................................2.4
2.5. C ABLES ..............................................................................................................................................................2.6
2.5.1. POWER SUPPLY CABLE......................................................................................................................2.6
2.5.2. BATTERY CABLE..................................................................................................................................2.6
2.5.3. REMOTE CONTROL SENSOR CABLE.................................................................................................2.6
2.5.4. LED LAMPS CABLE..............................................................................................................................2.6
3. PRINCIPLES OF OPERATION............................................................................................................................3.1
3.1. ELECTRONIC BOARD ...........................................................................................................................................3.1
3.2. TUBE ASSEMBLY...........................................................................................................................................3.2
3.3. REMOTE CONTROL SENSOR .................................................................................................................................3.2
3.4. REMOTE CONTROL ..............................................................................................................................................3.3
3.5. POWER SUPPY .....................................................................................................................................................3.3
3.6. BATTERY ............................................................................................................................................................3.4
4. TROUBLESHOOTING ..........................................................................................................................................4.1
5. APPENDIX...............................................................................................................................................................5.1
5.1. D ISASSEMBLING THE CASING.........................................................................................................................5.1
5.2. D ISASSEMBLING THE ELECTRONIC BOARD ................................................................................................5.2
5.3. BEFORE USING THE REMOTE CONTROL..................................................................................................5.2

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Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page 1.1
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
CAUTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
•Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
•Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
•Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
•Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembly sequence described in this manual.

Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page 1.2
1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on
adjustments and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual are expressed in mm.

Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page 2.1
2. TECHNICAL SPECIFICATIONS
2.1. EASY LAMP
2.2. BATTERY
SEALAKE FM-1270
12V/ 7 AMPS – 20 HR
Made In USA
Rech. Sealed Lead Acid battery

Easy Lamp: Service & maintenance manual – rev. 1.0
Page 2.2
Nominal voltage: 12V
Nominal capacity ( 20 hour rate) : 7.0Ah
Dimensions:
Total height: 3.937" ( 100mm)
Height: 3.740" ( 95mm)
Length: 5.945" ( 151mm)
Width: 2.559" ( 65mm)
Mass weight: approx. 2.53kg
Capacity ( 25 degrees Celsius) :
7.0Ah ( 20 hour rate/ 385mA)
7.0Ah ( 10 hour rate/ 700mA)
2 hour rate discharge cut-off voltage 10.2V/ 2.47A
Self discharge ( 25 degrees Celsius) :
90% ( residual capacity after standing 3 months)
81% ( residual capacity after standing 6 months)
62% ( residual capacity after standing 12 months)
2.3. POWER SUPPLY (BATTERY CHARGER)