Technogym Easy Lamp User manual

E
Ea as sy y L La am mp p
R EV . 1.0

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-
up and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE:
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.
The Easy Lamp™ trademark is property of Technogym S.p.A.

Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page i
Contents
1. GENERAL NOTICES.............................................................................................................................................1.1
1.1. I NTRODUCTION ...................................................................................................................................................1.1
1.2. R ECOMMENDATIONS ..........................................................................................................................................1.1
1.3. G ENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................1.2
2. TECHNICAL SPECIFICATIONS ........................................................................................................................2.1
2.1. EASY LAMP.....................................................................................................................................................2.1
2.2. BATTERY.........................................................................................................................................................2.1
2.3. POWER SUPPLY (BATTERY CHARGER)....................................................................................................2.2
2.4. W IRING DIAGRAMS .............................................................................................................................................2.3
2.4.1. GENERAL ..............................................................................................................................................2.3
2.4.2. POWER SUPPLY CONNECTOR...........................................................................................................2.4
2.4.3. ELECTRONIC BOARD..........................................................................................................................2.4
2.5. C ABLES ..............................................................................................................................................................2.6
2.5.1. POWER SUPPLY CABLE......................................................................................................................2.6
2.5.2. BATTERY CABLE..................................................................................................................................2.6
2.5.3. REMOTE CONTROL SENSOR CABLE.................................................................................................2.6
2.5.4. LED LAMPS CABLE..............................................................................................................................2.6
3. PRINCIPLES OF OPERATION............................................................................................................................3.1
3.1. ELECTRONIC BOARD ...........................................................................................................................................3.1
3.2. TUBE ASSEMBLY...........................................................................................................................................3.2
3.3. REMOTE CONTROL SENSOR .................................................................................................................................3.2
3.4. REMOTE CONTROL ..............................................................................................................................................3.3
3.5. POWER SUPPY .....................................................................................................................................................3.3
3.6. BATTERY ............................................................................................................................................................3.4
4. TROUBLESHOOTING ..........................................................................................................................................4.1
5. APPENDIX...............................................................................................................................................................5.1
5.1. D ISASSEMBLING THE CASING.........................................................................................................................5.1
5.2. D ISASSEMBLING THE ELECTRONIC BOARD ................................................................................................5.2
5.3. BEFORE USING THE REMOTE CONTROL..................................................................................................5.2

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Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page 1.1
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
CAUTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
•Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
•Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
•Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
•Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembly sequence described in this manual.

Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page 1.2
1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on
adjustments and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual are expressed in mm.

Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page 2.1
2. TECHNICAL SPECIFICATIONS
2.1. EASY LAMP
2.2. BATTERY
SEALAKE FM-1270
12V/ 7 AMPS – 20 HR
Made In USA
Rech. Sealed Lead Acid battery

Easy Lamp: Service & maintenance manual – rev. 1.0
Page 2.2
Nominal voltage: 12V
Nominal capacity ( 20 hour rate) : 7.0Ah
Dimensions:
Total height: 3.937" ( 100mm)
Height: 3.740" ( 95mm)
Length: 5.945" ( 151mm)
Width: 2.559" ( 65mm)
Mass weight: approx. 2.53kg
Capacity ( 25 degrees Celsius) :
7.0Ah ( 20 hour rate/ 385mA)
7.0Ah ( 10 hour rate/ 700mA)
2 hour rate discharge cut-off voltage 10.2V/ 2.47A
Self discharge ( 25 degrees Celsius) :
90% ( residual capacity after standing 3 months)
81% ( residual capacity after standing 6 months)
62% ( residual capacity after standing 12 months)
2.3. POWER SUPPLY (BATTERY CHARGER)

Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page 2.3
2.4. WIRING DIAGRAMS
2.4.1. GENERAL
REMOTE
CONTROL
SENSOR
MAIN BOARD LAMP
B-
B+
G-
G+
R-
R+
B-
B+
G-
G+
R-
R+
1
2
3
P2P1 B2B1
POWER
SUPPLY
Conn.
Plug
D
I
O
D
E
Patch
Conn.
BATTERY
BATTERY
- +
- +
FUSE

Easy Lamp: Service & maintenance manual – rev. 1.0
Page 2.4
2.4.2. POWER SUPPLY CONNECTOR
2.4.3. ELECTRONIC BOARD

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Page 2.5

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Page 2.6
2.5. CABLES
2.5.1. POWER SUPPLY CABLE
Power supply - Electronic board
Power supply Signal Colour Electr. board
+ +14Vdc* Red P1
- GND Black P2
* It can be lower when the battery is being charged (13Vdc)
2.5.2. BATTERY CABLE
Battery - Electronic board
Battery Signal Colour Patch Conn.
+ +12Vdc Red B1
- GND Black B2
Easy Lamp current absorption is about 300mA
2.5.3. REMOTE CONTROL SENSOR CABLE
Remote control sensor - Electronic board
Remote control
sensor Signal Colour Electr. board
Black GND Black R1
Red +4,8Vdc (power) Red R2
Blue +4,1Vdc (pulses) Blue R3
Voltage between GND and Blue wires can be used to check if remote control properly
works. In fact it is normally 4,1Vdc, but it goes to 3,8Vdc when you keep pressed the
remote control button.
2.5.4. LED LAMPS CABLE
Led lamps - Electronic board
Lamp leds Signal (off) Signal (on)* Colour Electr. board
B- GND GND White-blue B-
B+ 0
6 Vdc** Blue B+
L1
G- GND GND White-green G-
G+ 6Vdc 11,8 Vdc Green G+
L2
R- GND GND White-Red R-
R+ 4 Vdc 7 Vdc Red R+ L3
Led lamps voltages can be measured when the lamp is working.
*That means when the lamp is lighting the colour referred to the colour of the wire.
**Blue light flashes only during lamp programming or when battery is low.

Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page 3.1
3. PRINCIPLES OF OPERATION
3.1. ELECTRONIC BOARD
One unique electronic board manages the Easy Lamp. It receives power from the power supply
and battery and switch on the 3 led lamps according to the selected program. Lamps colour can be
green,red and blue. Green and red are the standard operating colours referred to the cyclic
program set. While blue light flashes during lamp programming or when battery is low.
See below the standard program setting (extracted from User’s manual):
Please refer to the user’s manual to the change/ customize the lamp programming.
T o switch on the lamp the first time it’s mandatory to connect the power supply even if
battery is fully charged. In fact when you connect the power supply you can see a red
flash that confirm lamp can be switched on then by the remote control. So, every time
you replace or disconnect the battery, you need to connect the power supply for about 10
sec. otherwise Easy Lamp won’t switch on by itself. After this first pulse it can be switch
on and off normally by the remote control.
3 led lamps

Easy Lamp: Service & maintenance manual – rev. 1.0
Page 3.2
3.2. TUBE ASSEMBLY
It’s made of a transparent and painted tube assembly: painted tube contains batteries while
transparent tube guarantees a correct light diffusion.
Both the transparent and the painted tube assembly tube have been modified with some
notches (highlighted in the picture below), in order to allow possible battery gas coming
out from the tube, in case of battery issues.
3.3. REMOTE CONTROL SENSOR
It’s an infrared receiver sensor fixed at the bottom of the transparent tube assembly, in order to be
easily activated by the remote control. It’s connected by a 3 wires cable to the electronic board.

Easy Lamp: Quick Service & maintenance manual – rev. 1.0
Page 3.3
3.4. REMOTE CONTROL
It’s an infrared diode transmitter remote control with 5 buttons:
•switch on/off red button
•Four program buttons, named from 1 to 4.
It contains a Lithium 3V battery (type CR2025), to keep it powered.
3.5. POWER SUPPY
It’s a 14,4Vdc (15W – 1,04A) power supply unit, used to re-charge battery and switch on the
Easy Lamp the first time (or when battery are replaced, disconnected or fully empty).
It has a diode in the red cable to stop possible current back from battery.
Diode

Easy Lamp: Service & maintenance manual – rev. 1.0
Page 3.4
3.6. BATTERY
Inside the painted tube assembly there are two 12V batteries connected in parallel:
•Type: sealed lead acid battery model Sealake FM-1270
(7Ah).
•Minimum battery charge time is 14 hours with lamp off.
•Battery run time with lamp on: more than 30hours.
Re-charge the battery only by the provided power supply,
previously reported.
When battery voltage is lower than 12Vdc the blue light
flashes randomly, during the program set, to advise
battery is low. After 3 blues flashes Easy Lamp stop
working and you need to re-charge battery.
A fuse T1,6A (250V) is included in the battery red wire
(red circled in the picture above).
P arallel of batteries increase the current provided as a sum of the batteries connected.
This in order to ensure a longer Easy Lamp run time by battery. But it is important, for
the best performance, that both batteries basically has got the same voltage.
Please note the next important information extracted from the User’s Manual. Refer to it
for any additional information and safety instruction.

Easy Lamp: Service & maintenance manual – rev. 1.0
Page 4.1
4. TROUBLESHOOTING
The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate
interpretation of these diagrams, the following standard box shapes are used:
START
This type of box is the START point of the troubleshooting
procedure. It typically contains a description of the problem or
malfunction.
Decision
This type of box represents a decision point in the troubleshooting
procedure. It typically contains a description of the CHECK to be
made, with an outcome that is either a positive (YES) or negative
(NO) response.
Action
This type of box is a step in the troubleshooting procedure where an
ACTION must be carried out. It typically contains a description of
the ACTION necessary to resolve the problem Therefore, after
executing the specified ACTION:
1. Check whether the problem has been resolved;
2. If the problem persists, it is recommended to resume the
troubleshooting procedure from the point before the action was
carried out.
Note
Clarification of the operation in progress or that will be below
1
A circled number (such as that shown on the left) next to a box of
the troubleshooting procedure indicates that more detailed
instructions for performing that particular check or action are
provided below the flowchart.
A
A circled letter (such as that shown on the left) is used to mark a
point in the procedure. Typically, this indicator is used in page
changes.

Easy Lamp: Service & maintenance manual – rev. 1.0\
Page 4.2
Check the battery voltage. Is it
lower than 12Vdc?
THE EASY LAMP
DOES NOT
ILLUMINATE
Check if Easy Lamp switch on
by remote control (with the
Power Supply connected).
NO
YES
3
NO
Low battery. Re-charge at least
every 30 hours of lamp running
time.
SI
Re-charge battery for at least
14 hours. Does it work after
that time?
NO
Connect the Power Supply and
check if a red flash appear.
NO
YES
Check if the main power reach
the electronic board at
terminals P1 and P2. Replace the electronic
board.
YES
A
2
1
NO
Check battery wiring, fuse and
faston contacts. If it's ok try to
replace the battery: probably it
cannot provide correct amps even
if voltage is correct.
YES
YES
Replace the battery.
4
B