TEGRAS Concept Multipro User manual

concept
Tegras pneumatic brushing robot
user manual ENG
originalmanualtranslation

Tegras pneumatic brushing robot 2-47
introduction
Dear customer:
Many thanks for having placed your trust in a quality product from
TEINNOVA.
This product has been developed with modern manufacturing
procedures and a range of measures to guarantee quality.
We endeavour to do everything possible so that you are satisfied
with this product and can work with it without any problems.
If you have any questions about this product please contact your
distributor or contact our company directly.
Before starting the machine, carefully read the usage instructions for
your equipment.
Consider this manual as part of the machine and always have it to
hand for future queries.
Our training services have been designed to support our clients in
achieving their objectives and together we develop training
programmes that suit their strategy.
We offer the possibility of providing companies with specific training
for using our equipment and training their operatives so that they can
perform the best service and thus contribute to the success of their
end clients. This includes aspects such as knowing how to draft a
good and objective budget, responding to specific problems that
might arise or offering a more professional and efficient service.
Thanks to manufacturing the cleaning equipment ourselves we
can control the quality and the performance of each machine we
manufacture at all times. This has allowed us to have very low repair
rates which have always been resolved by our own Technical
Assistance Service in very short time frames. The service is managed
by the same human team as the factory.
We have every type of replacement available for your equipment as
well as related accessories.
This instruction manual is protected by copyright. We reserve all rights, especially the right to produce,
translate and create using electronic systems.
Training services
Technical service

Tegras pneumatic brushing robot 3-47
contents
symbols
safety warnings
intended conditions of use
get to know your machine
control panel
accessories and related equipment
operating instructions
5-47
6-47
7-47
8-47
9-47
11-47
20-47
remote control
10-47

Tegras pneumatic brushing robot 4-47
contents
4-46
use of chemical products
transport
maintenance and care
waste management
problem solving guide
conditions of the guarantee
declaration of compliance “CE”
35-47
36-47
37-47
42-47
43-47
46-47
47-47
technical specifications
45-47

Tegras pneumatic brushing robot 5-47
symbols
5-46
All of the graphic symbols shown in this manual as well as those indicated
on the equipment itself are explained in this section. It is important to read
the text relating to these symbols with special care as it concerns personal
and equipment safety.
DANGER!
This symbol warns of a potentially dangerous situation that could cause
serious injuries or even death if the indicated instructions are not followed
appropriately. Ensure that you read all the instructions described in the
“Safety information” section.
WARNING!
This symbol warns of a potentially dangerous situation that could either
cause mild or moderate injuries or damage to property, causing personal
injuries, if the indicated instructions are not followed appropriately.
CAUTION!
This symbol warns of a situation that could cause damage to property
without causing personal injuries if the indicated instructions are not
followed appropriately.
IMPORTANT NOTE!
This symbol warns of information relating to the optimal use of the
equipment in order to avoid possible handling errors.

Tegras pneumatic brushing robot 6-47
safety warnings
The TEGRAS equipment must NOT be used for anything other than the uses outlined in this instruction
manual.
Before starting up the equipment ensure that all electric and liquid connections are correct.
Before starting up the equipment ensure that the brush is inside the duct to be cleaned.
Take care to place your TEGRAS MULTIPRO on a smooth and stable surface. Lock the front wheel
brakes so that the machine remains stable while you work.
Persons operating the TEGRAS MULTIPRO equipment must be sufficiently trained.
Hold the hose firmly before starting the motor for the pneumatic brush. Always keep a firm hold of the
hose while working with the brush.
It is mandatory to use safety glasses in order to avoid the possibility of chemical products splashing
into the eyes of the operator.
Adequately secure the TEGRAS MULTIPRO and engage the front wheel brakes when transporting it
in a vehicle.
Do not open your cleaning robot’s control box in TEGRAS MULTIPRO ducts. In the event of a
breakdown, get in touch with TEINNOVA’s Technical Assistance Service on telephone number:
[phone].

Tegras pneumatic brushing robot 7-47
intended conditions of use
Any other use is completely
prohibited without written
permission from the manufacturer.
Do not, under any circumstances,
place the TEGRAS in a horizontal
position as this will cause the
machine to break down.
KEY
Unless indicated otherwise, the
degreasing chemical product shall
be the one recommended by the
manufacturer, COMEGRAS PLUS.
Using a different chemical will
nullify the guarantee and might
cause irreparable damage to your
TEGRAS equipment.
The TEGRAS MULTIPRO is a machine for cleaning ducts, whether circular with diameters of 200-1000 mm
or rectangular. The ducts can be in smoke extractors, flues or even air conditioning systems. The appropriate
accessories shall be available for each type of duct. A 25 metre hose is included so 50 metres of the same
tube can be cleaned from the same point in the tube. It can be used in flues and extraction hoods.
It can be used in combination with an IFOAM intelligent foam generator and with the AR20 compressor as
shown in the usage diagram.
chemical product and low pressure rinsing
electric power supply
compressed air
mains water
AR20
Compressed air
generator
TEGRAS MULTIPRO
Pneumatic brushing robot
for cleaning ducts
IFOAM PRO
Intelligent active foam
and rinse generator

Tegras pneumatic brushing robot 8-47
get to know your machine
8
9
4
2
5
7
611 12 13
14
15
1 10 16
18
19
17
3
Components:
1- Head
2- Compressed air duct
3- Front wheel brake
4- Front wheel
5- Pressure gauge
6- Liquids inlet
7- Pneumatic box
8- Membrane keyboard
9- Electro-pneumatic box
10- Reel brake
11 - Compressed air inlet
12- Power connection
13- Back wheel
14- Liquids duct
15- Hose
16- Carrying handle
17- Hose stand-guide
18- Reel
19- Regulator system + lubricant

Tegras pneumatic brushing robot 9-47
control panel
2 3
67 5
4
1
4
2
5
3
6
7
Main control panel:
STOP
Centraliser OFF
OPEN/CLOSE
Centraliser
Anti-clockwise brush
rotation
Centraliser ON
ON/OFF
Clockwise brush
rotation
This activates the anti-clockwise rotation of the brushing
motor.
This activates the centraliser system.
This turns the machine on and off.
Use the control panel to select the function you wish to perform with the IFOAM. It is a membrane panel so
it is used by pressing the icon for the function selected. Each icon has a green LED which will switch on when
that function has been selected.
This activates the clockwise rotation of the brushing motor.
This stops the rotation of the brushing motor.
This deactivates the centraliser system.
This opens and closes the machine’s centraliser.
1

Tegras pneumatic brushing robot 10-47
remote control
Remote control panel:
1
3
4
5
2
6
7
STOP
Clockwise rotation
Release button
Foam production
Anti-clockwise
rotation
Centring Button
Rinsing
This stops the machine immediately.
Power up the Tegras brushing machine’s motor so that its
rotation movement is anti-clockwise.
Used to open/close the Tegras Multipro brushing machine
centring system.
This activates the low pressure foam production function on
the machine.
This activates the low pressure rinsing function on the
machine.
Power up the Tegras brushing machine’s motor so that its
rotation movement is clockwise.
This is a safety measure for when starting the functions from
the control panel. The release button must be pressed in
order to start any of the functions apart from the STOP
button, which can be pressed without needing to press the
release button.
212VBatteries.
Type 23A
Batterycover
Strap
Support
1
2
3
6
4
5
7

Tegras pneumatic brushing robot 11-47
accessories and related equipment
Accessories included:
An 8 metre hose with standardised connectors, specifically for supplying both
compressed air and electricity to your TEGRAS MULTIPRO from the AR20
compressed air generator supplied by Teinnova.
Code: AC3303104
Combined hose
Pack of Allen keys for assembling and disassembling the components.
Cod. AC3303102
Pack of Allen keys
Set of replacement screws in case some of the ones fitted in the head become lost.
This allows you to replace them and continue working.
Code: AC3303600
Head kit

Tegras pneumatic brushing robot 12-47
accessories and related equipment
A coupler where a specific type of brush is attached to the head of your TEGRAS
MULTIPRO machine. It is very simple to assemble this coupler and it is made up of
four individual parts.
Code: AC6470040
A coupler where two specific brushes are attached to the head of your TEGRAS
MULTIPRO machine. It is very simple to assemble this coupler and it is made up of
four individual parts.
Code: AC6470030
Simple coupler for brushes
Double coupler for brushes
Using the two brushes together with the double brush adapter allows
you to effectively clean the flat faces of the ducts and the corners.

Tegras pneumatic brushing robot 13-47
accessories and related equipment
Accessories included in the MULTIPRO Visualisation System:
Case specifically designed for storing the MULTIPRO Visualisation System,
optimizing its storage space to the maximum.
Code: AC3303403
Case
Special colour camera designed to be easily installed in the head.
Code: AC3303402
Camera for MULTIPRO
Bolts for clamping the VISIOGRAS to your TEGRAS MULTIPRO equipment
Cod. 130462061
Clamp bolt
The MULTIPRO Visualisation System is an optional system for your TEGRAS MULTIPRO. This system has been
designed to be able to be easily installed in your TEGRAS MULTIPRO and without having to modify the equipment
in any way. Installing it improves the performance of the equipment when carrying out an improved service.
Equipment especially designed for displaying the video-inspections that are
performed inside the ducts before and after cleaning. It is an indispensable tool for
verifying the work and showing it to the end client.
Code: 999330042
Visiogras

Tegras pneumatic brushing robot 14-47
accessories and related equipment
Optional accessories:
An 8 metre hose with standardised connectors, specifically for supplying liquids
to your TEGRAS MULTIPRO. The connectors correspond to those found on the
equipment provided by TEINNOVA.
Code: AC3303202
Nylon brushes advised for cleaning ducts with grade 1 grease (light soiling).
Liquid supply hose
Nylon Brushes
Pneumatic system for positioning the head of the machine in the centre of the duct.
Depending on the size of the duct in which the work will take place, you will have
to attach the appropriate legs to adapt it correctly to the duct. The usage range is
from 400mm to 900mm in diameter.
Code: AC3303601
Centraliser
200
250
300
350
400
450
500
600
700
800
Dimensions Codemm in
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
27,56
31,5
CP1011520
CP1011525
CP1011530
CP1011535
CP1011540
CP1012045
CP1012050
CP1012060
CP1012070
CP1012080

Tegras pneumatic brushing robot 15-47
accessories and related equipment
PBT brushes (butylene terephthalate) advised for cleaning ducts with grade 2
grease (average soiling).
PBT Brushes
Nylon and steel brushes advised for cleaning ducts with grade 3 grease
(heavy soiling).
Mixed Brushes
200
250
300
350
400
450
500
600
700
800
Dimensions Codemm in
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
27,56
31,5
CP1023020
CP1023025
CP1023030
CP1023035
CP1023040
CP1023045
CP1023050
CP1023060
CP1023070
CP1023080
200
250
300
350
400
450
500
600
700
800
Dimensions Codemm in
7,87
9,84
11,81
13,78
15,75
17,72
19,69
23,62
27,56
31,5
CP1032820
CP1032825
CP1032830
CP1032835
CP1032840
CP1032845
CP1032850
CP1032860
CP1032870
CP1032880

Tegras pneumatic brushing robot 16-47
accessories and related equipment
Pack of 5 nylon brushes advised for cleaning ducts with grade 1 grease (light
soiling). The measurements of the brushes range from a diameter of 300mm up to
800mm.
Code: CP1101520
Pack of 5 PBT brushes advised for cleaning ducts with grade 2 grease (average
soiling). The measurements of the brushes range from a diameter of 200mm up to
600mm.
Cod. CP1203030
NYLON SQUARE 5 PACK
PBT 5 PACK
300
400
600
700
800
200
300
400
500
600
Dimensions
Dimensions
Code
Code
mm
mm
in
in
7,87
11,81
15,75
19,69
23,62
7,87
11,81
15,75
19,69
23,62
CP1011530
CP1011540
CP1011560
CP1012070
CP1012080
CP1023020
CP1023030
CP1023040
CP1023050
CP1023060

Tegras pneumatic brushing robot 17-47
accessories and related equipment
A remote control which can be used to operate the IFOAM and your TEGRAS
MULTIPRO. The maximum range of the control is 30 metres.
Code: AC3303325
Remote control
Pack of 5 mixed brushes advised for cleaning ducts with grade 3 grease (heavy
soiling). The measurements of the brushes range from a diameter of 200mm up to
600mm.
Cod. CP1302828
MIXED 5 PACK
200
300
400
500
600
Dimensiones Cod.mm in
7,87
11,81
15,75
19,69
23,62
CP1032820
CP1032830
CP1032840
CP1032850
CP1032860

Tegras pneumatic brushing robot 18-47
accessories and related equipment
An 8 metre hose with standardised connectors, specifically for supplying low
pressure compressed air to your TEGRAS MULTIPRO. The connectors correspond
to those found on the equipment provided by TEINNOVA.
Code: AC3303101
1.5 8 metre cable. The machine’s power supply is effected through a specific
connector for supplying power to the TEGRAS MULTIPRO. The connection to mains
electricity corresponds to the standard outlets.
Code: 999330050
Compressed air supply hose
Electric power supply cable

Tegras pneumatic brushing robot 19-47
accessories and related equipment
Equipos relacionados:
Vane compressor that generates an output of compressed air of 200 litres
at 10 bar.
220V 50Hz; Code: CO3330202
110V 60Hz; Code: CO3330204
Intelligent active foam and rinse generator. An IFOAM PRO is displayed in
the image.
220V 50Hz; Code TG3320338
110V 60Hz; Code TG3320339
220V 50Hz; Code TG3320330
110V 60Hz; Code TG3320331

Tegras pneumatic brushing robot 20-47
operating instructions
Steps to install the IFOAM correctly:
Positioning your TEGRAS MULTIPRO:
1
Place your TEGRAS MULTIPRO on a smooth and stable surface.
Once the machine has been positioned in the best place for
performingthework,lockthefrontwheelbrakessothatthemachine
remains stable.
Loosen the cover on the side of your TEGRAS MULTIPRO and
then push the hose through it and reattach it to the side of the
machine.