Terra Bound Solutions Fun Crawl 902-308 User manual

902-308 Fun Crawl
IMPORTANT
PLEASE READ THESE INSTRUCTIONS BEFORE COMMENCING ASSEMBLY. All equipment
must be installed in accordance with these instructions. Check your shipment
against Bill of Lading and Parts list. Any missing or broken parts must be
reported to your distributor within 10 days of receipt of your order. When
properly installed and maintained, equipment will give many years of Safe,
Trouble-Free use. Periodically check for loose or broken parts. Loose bolts
must be tightened and broken parts must be replaced as they can possibly
create dangerous situations leading to unnecessary accidents. Resilient
Surfacing should be used under all playground equipment. Appropriate
publications, available at no charge, from the Consumer Product Safety
Commission, include “A Handbook for Public Playground Safety”. You can
receive your free copy by calling 1-301-504-7908.
PACKING LIST HARDWARE BAG
1 CTN Hardware Bag 12 116-529 5/16” x ¾” Button Head Bolt
4 503-647 Ground Anchor 12 216-512 5/16” x 1” Button Head Nut
1 Panel 2 925-007 Polyethylene Panel 12 316-501 5/16” x Flat Washer
1 Tube 1 435-803 Worm Tube 32 316-601 3/8” Flat Washer
12 126-702 3/8” x ¾” Button Head Bolt
12 236-601 3/8” T-Nut
4 126-706 3/8” x 1 ¼” Button Head Bolt
4 226-602 3/8” Nylon Insert Locknut
12 905-803 Corner Bracket
2 416-350 3/16” Socket Key
1 416-505 7/32” Socket Key
1 805-532 Warning Label
1 805-534 SportsPlay Label
1 Maintenance Checklist
1 CTN 1 TUBE 2 TOTAL PCS 290 # Weight Class 70

902-308 Fun Crawl
GENERAL USE/FALL ZONE & FOOTING RECOMMENDATIONS
Stationary & Portable equipment – Use/Fall zones should extend a minimum of 6
feet in all directions from the perimeter of the equipment ground space.
This area should be covered with the required amount of resilient safety
surfacing material.
For some equipment – Use/Fall zones can overlap. See Consumer Product Safety
Commission Guidelines. Diameter and depth of footings illustrated are
satisfactory in most applications for pipe sizes up to 2 3/8” diameter.
Varying soil & climatic conditions may require deeper and heavier footings in
some areas. Check local building codes.
DETAIL-Permanent Installation
IF RESILIENT SURFACING IS TO BE LESS THAN 12”, THEN ADDITIONAL PIPE SHOULD BE
PUT IN CONCRETE TO MAINTAIN PROPER FINISH GRADE FOR EQUIPMENT.
USE AREA AND FOOTING LAYOUT:

902-308 Fun Crawl
GENERAL MAINTENANCE INSTRUCTIONS:
Periodically check for loose bolts, damaged or broken parts. Tighten and/or
replace immediately. If any parts are found to be faulty immediately
discontinue use until the part(s) have been repaired or replaced. Check for
any gouges, breaks or cracks on plastic. Check all areas for integrity.
Keep all areas clean by using Soap and Warm Water ONLY.
ASSEMBLY AND INSTALLATION:
NOTE: All threaded ends of bolts protruding beyond nuts must be cut off
and/or peened to eliminate sharp edges. No more than two threads
should extend beyond face of nut. All washers, “T” nuts, and other
fastener hardware used on round pipe or tubing must be hammered down to
conform to the curved underlying surface to eliminate catch points.
DO NOT tighten nuts more than hand-tight until entire assembly is
completed.
STEP #1: Attach each end panel to the tunnel using the corner brackets. The
bracket attaches to the panels using:
1 - 5/16” x ¾” Button Head Bolts
1 - 5/16” x 1” Button Head Nuts
1 – 3/8” Flat Washer
1 – 5/16” Flat Washer
STEP #2: Tighten all hardware as you go.
DO NOT OVERTIGHTEN!
STEP #3: Dig 4 holes 8” in diameter 12” deep. They are located 22” apart for
each panel and 100” apart between the two panels.
Generally, it is easier to position Fun Crawl in proper location, mark
holes, then move to one side and then dig holes.
STEP #4: Place the assembly over the top of the holes, then install the support
pipes using:
1 – 3/8” x 1 ¼” Button Head Bolt
1 – 3/8” Lock Nut
1 – 3/8” Washer
Tighten all hardware
DO NOT OVERTIGHTEN!!
STEP #5: Support the assembly to the desired level above the ground and concrete
all 4 holes.