Tesco TS400 User manual

ELECTRIC VEHICLE
SERVICE EQUIPMENT
(EVSE) TEST SYSTEM
PRODUCT:
CATALOG NO. TS400
OPERATIONS
MANUAL

ELECTRIC VEHICLE SERVICE EQUIPMENT
(EVSE) TEST SYSTEM
OPERATIONS MANUAL
CATALOG NO. TS400
© 2021 TESCO - The Eastern Specialty Company
All Rights Reserved.
Specifications are subject to change without prior notice.
Revision: 1.0
TESCO –The Eastern Specialty Company
925 Canal Street Bristol, PA, 19007
Phone: [phone]
[email protected]
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WARRANTY
LIMITED WARRANTY& LIMITATION OF LIABILITY
TESCO warrants to the original purchaser that it will correct all defects in material and/or workmanship
in the Instrument, test equipment or software covered by this warranty (herein called "PRODUCT"),
provided that TESCO is notified of such defect within the warranty period (set forth below) in accordance
with paragraph four of this Warranty.
WARRANTY PERIOD. The warranty period shall begin on the date of shipment of the PRODUCT or the
date of the issuance of this warranty certificate, whichever is later. If no warranty period is specified
below and signed by an authorized DISTRIBUTOR of TESCO, the Warranty Period shall be one (1) year. In
no event shall this Warranty remain in effect for more than the stated Warranty Period plus two (2)
months after the date of shipment. TESCO’s sole obligation and the purchaser's sole remedy under this
Warranty is limited to repair or replacement, at TESCO's option, free of charge, F.O.B. TESCO's factory at
Bristol, PA of any workmanship and/or part which in TESCO's sole judgment displays evidence of defect.
On-site Warranty repairs will be made when in TESCO's judgment the PRODUCT cannot practically be
shipped to TESCO's factory. Any modifications, additions or upgrades made to the PRODUCT or control
software after this warranty becomes effective shall not extend the term of this warranty.
COVERAGE. The warranty set forth above shall be applicable only if the PRODUCT:
1. Is used for the specific purpose for which it was intended;
2. Is operated in accordance with instructions, if any, supplied by TESCO;
3. Has not been modified, neglected, altered, tampered with, vandalized, abused or misused, or
subjected to accident, fire, flood or other casualties;
4. Has not been repaired by unauthorized persons;
5. Has not had its serial number altered, defaced or removed;
6. Has not been connected, installed or adjusted other than in accordance with the instructions,
if any, furnished by TESCO.

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The warranty set forth herein DOES NOT APPLY to defects resulting from ordinary wear, tear and usage,
or any cause, similar or dissimilar, not resulting solely from defective material and/or workmanship.
The Warranty set forth herein shall NOT be effective unless:
1. Notice of defect is given to TESCO by phone, fax, email, or mail as soon as the defect is discovered.
2. Notice of defect contains the following information: PRODUCT serial number, PRODUCT model
number, date of original installation, and an accurate and complete description of the defect
including the exact circumstances leading to the defect.
3. The defective PRODUCT or part is returned only upon authorization from TESCO as evidenced by
the issuing of a Return Merchandise Authorization (RMA) number, and that the transportation
charges are prepaid (except that TESCO may, at its option, appoint a qualified DISTRIBUTOR to
make field inspections of the PRODUCT for which purpose the purchaser shall permit such
DISTRIBUTOR to enter upon its premises and examine the PRODUCT).
4. The Return Merchandise Authorization (RMA) number is written on the shipping label and all
paperwork defective PRODUCT or part.
5. The defective PRODUCT or part is returned in the original packing or packing approved by TESCO
TESCO is not responsible for drayage charges, damages or labor costs incurred in conjunction with failure,
removal, or reinstallation of any PRODUCT, all of which shall be at the purchaser's expense. TESCO is not
responsible for special, incidental, or consequential damages, whether resulting from breach of warranty,
negligence, or any other reason.
TESCO manufactured parts will be available for a minimum period of at least two years after the
manufacture of a PRODUCT has been discontinued.
TESCO will provide original purchaser during the Warranty Period, unlimited telephone consulting time
for the purpose of PRODUCT trouble shooting/servicing and for the first thirty (30) days of the Warranty
Period, unlimited telephone consulting time for the purpose of PRODUCT/software application.
THE WARRANTY CONTAINED HEREIN IS IN LIEU OF ALL OTHER WARRANTIES AND TESCOMAKES NO
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, WARRANTIES OR
CONDITION, DESIGN, MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR ANY OTHER
MATTER.
No other Warranty, express or implied, is authorized by TESCO, and no DISTRIBUTOR of TESCO or any
other person has any authority to amend, extend, modify, enlarge, or otherwise alter the foregoing
warranty and disclaimers in any way whatsoever, except as provided for in an Extended Limited PRODUCT
Warranty Agreement.

TABLE OF CONTENTS
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TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................................. 1
1.1 Introduction....................................................................................................................... 2
1.2 Contacting TESCO .............................................................................................................. 2
1.3 General Safety Summary ................................................................................................... 2
1.4 Description of Safety-related Icons .................................................................................... 3
1.5 Product Features ............................................................................................................... 3
Key Features ........................................................................................................... 3
Standard Features –T4000...................................................................................... 3
Standard Features –PL4000.................................................................................... 4
1.6 General Specifications ....................................................................................................... 4
Measurement Capabilities ...................................................................................... 4
Measurement Accuracy .......................................................................................... 4
Physical................................................................................................................... 5
Dimensions............................................................................................................. 5
Environment ........................................................................................................... 5
1.7 About this Operations Manual........................................................................................... 5
2.0 SETUP & INSTALLATION..................................................................................................... 7
2.1 Introduction....................................................................................................................... 8
2.2 Unpacking and Inspection.................................................................................................. 8
2.3 Set up, Airflow and Cooling Considerations ....................................................................... 8
2.3.1 Setup and Placement .............................................................................................. 8
2.3.2 Airflow.................................................................................................................... 9
2.3.3 Cooling considerations.......................................................................................... 10
2.4 Main & Auxiliary Power Supply........................................................................................ 10
2.5 Connection and Power-Up............................................................................................... 10
2.5.1 Sequence of Test Connection and Power-Up......................................................... 11
2.5.2 Power-Down and Sequence of Disconnection....................................................... 11

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3.0 FUNCTIONALITY............................................................................................................... 12
3.1 Introduction..................................................................................................................... 13
3.2 Panel Features ................................................................................................................. 13
T4000 Front Panel................................................................................................. 13
T4000 Side Panel................................................................................................... 14
T4000 Navigation Keys.......................................................................................... 14
PL4000 Front Panel ............................................................................................... 15
PL4000 Rear Panel ................................................................................................ 15
3.3 Graphical User Interface (GUI) ......................................................................................... 16
GUI Screen Sections .............................................................................................. 16
MAIN MENU ......................................................................................................... 16
MANUAL MODE .................................................................................................... 17
DATABASE ............................................................................................................ 20
3.3.5 NEW & EDIT SITE INFORMATION.................................. Error! Bookmark not defined.
3.3.6 TEST SEQUENCES ................................................................................................... 23
3.3.7 SETTINGS MENU..................................................................................................... 26
3.3.8 GENERAL OPTIONS................................................................................................. 26
3.3.9 USER INFO®............................................................................................................ 27
3.3.10 TESTING OPTIONS ................................................................................................ 27
CALIBRATION OPTIONS....................................................................................... 28
3.3.12 SYSTEMS MENU .................................................................................................. 28
3.3.13 TEMPERATURE INFO ............................................................................................ 29
3.3.14 CONFIGURATIONS INFO....................................................................................... 29
3.3.15 SERIAL NUMBERS................................................................................................. 29
3.3.16 SOFTWARE VERSIONS .......................................................................................... 30
3.3.17 CALIBRATION ....................................................................................................... 31
4.0 MAINTENANCE ................................................................................................................ 32
4.1 Introduction..................................................................................................................... 33
4.2 Cleaning the Instrument External Surface........................................................................ 33
4.3 Repair / Parts Replacement / Recalibration..................................................................... 33

INTRODUCTION
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1.0 INTRODUCTION
1.1 Introduction .................................................................................................................................. 2
1.2 Contacting TESCO ..........................................................................................................................2
1.3 General Safety Summary ............................................................................................................... 2
1.4 Description of Safety-related Icons ................................................................................................3
1.5 Product Features ...........................................................................................................................3
Key Features..................................................................................................................................... 3
Standard Features –T4000................................................................................................................ 3
Standard Features –PL4000.............................................................................................................. 4
1.6 General Specifications ................................................................................................................... 4
Measurement Capabilities ................................................................................................................ 4
Measurement Accuracy .................................................................................................................... 4
Physical ............................................................................................................................................ 5
Dimensions....................................................................................................................................... 5
Environment..................................................................................................................................... 5
1.7 About this Operations Manual.......................................................................................................5

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1.1 Introduction
TESCO’s CAT. TS400 Electric Vehicle Service Equipment (EVSE) Test System is a complete system
that consists of the CAT. T4000 EVSE Tester and the CAT. PL4000 Programmable Load, which tests
the accuracy of energy delivery using a transactional mode compatible with HB44 provisions. The
T4000 tests AC Level 1 and Level 2 systems up to 80 amps maximum current. For complete freedom
and test automation, add the PL4000 Programmable Load, a dedicated load emulator solution
providing no-load and adjustable-load modes. Any compatible EV can also be used as the test load
by using the appropriate optional cable. The Proximity and Pilot Control signal exchanges are fully
verified for compliance with protocol requirements. The EVSE’s GFCI can also be tested by applying
a programmable line-earth fault current up to 200mA.
1.2 Contacting TESCO
For Technical Support or Calibration/Repair, please call 215.228.0500.
You can also send an email to s[email protected] with any questions.
To view, print, or download the latest manual supplement, visit www.tescometering.com.
1.3 General Safety Summary
This manual contains information and warnings that must be observed to ensure safe operation and
keep the TS400 in a safe condition. Operation or service in conditions or in a manner other than
specified could compromise safety. For the correct and safe use of this device, it is essential that
both operating and service personnel follow accepted safety procedures in addition to the safety
precautions specified, including PPE guidelines.
In this manual, a WARNING identifies conditions and actions that pose hazard(s) to the user, while
a CAUTION identifies conditions and actions that may damage the T4000 or the test equipment.
WARNING
To avoid electrical shock, personal injury, or fire hazard:
•Both devices, T4000 and PL4000 must not be switched ON if it is damaged or suspected
to be faulty.
•Do not operate the device in wet, condensing, dusty, or explosive gas conditions.
•If the equipment is used in a manner not specified in this manual, the protection
provided by the T4000 and the PL4000 may be impaired.
•Whenever it is likely that safety protection has been impaired, the devices must be made
inoperative and be secured against any unintended operation. Inform qualified
maintenance or repair personnel.
•Safety protection is likely to be impaired if, for example, the T4000 displays visible
damage or fails to operate normally.

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1.4 Description of Safety-related Icons
ICONS
DESCRIPTION
Risk of danger. Important information. See manual.
Hazardous voltage. Risk of electrical shock.
1.5 Product Features
1.5.1 Key Features
•Accurate Energy Measurement
•Uses EVSE Connectors: J1772 (CCS1), Tesla (TBD), CHAdeMO (TBD)
•Innovative GUI on a 7” LCD Screen
•Easy to use –select a site and press “test”
•Extremely fast, full accuracy is achieved in less than five seconds at any power level
•Lightweight, water-tight, crush-proof, and dust-proof case
•Performs all accuracy and safety tests automatically without need for operator intervention
•All information for sites, equipment, test procedures, and test results are stored in internal
database
•Compatible with all current EV charging protocols
1.5.2 Standard Features –T4000
GRAPHICAL USER INTERFACE
Displayed on a 7”, 1024x600, high brightness, daylight readable LCD
ETHERNET
100 BaseT with support for: Web Services, Remote Control, Database Access
USB PORTS
2X USB TypeA with support for: Device, External Memory Storage, WiFi, Keyboard,
Mouse
GPS (GLOBAL POSITIONING SYSTEM)
Integrated GPS system provides location information for automatic determination of
test site and database access.
GFCI (GROUND FAULT CIRCUIT INTERRUPTER)
Provision is provided to test the GFCI functionality the EVSE (0 –200ma).
RS232
Legacy port for specialized test configurations.
INTERNAL BATTERY
99.6WHr LiIon removeable battery

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PL INTERFACE
Provides communications and power to a Programmable Load (PL4000-001, PL4000-
101).
1.5.3 Standard Features –PL4000
AC LEVEL 1
Provides appropriate load current required up to 32A
AC LEVEL 2
Provides appropriate load current required up to 50A.
PROGRAMMABLE LOAD CURRENT MODES
Capable in handling different testing modes: No Load (NL), Starting Load (SL), Light
Load (LL) & Full Load (FL).
EV COMMUNICATION PROTOCOL
AC: Control Pilot + Proximity Detection
1.6 General Specifications
1.6.1 Measurement Capabilities
PARAMETERS
DATA
Voltage
AC –Up to 3 channels 60VAC to 350 VAC isolated
DC –One channel 60 to 1000VDC
Current
AC –Up to 3 channels 0.2 to 80 Amps fully isolated
DC –One channel 1.0 to 200A fully isolated
Power
Active Energy, Reactive Energy, Apparent Energy
Harmonics
Harmonics to the 50th
1.6.2 Measurement Accuracy
PARAMETERS
DATA
AC Voltage
(60V to 350), 0.05% of reading (3 Phase)
AC Current
(0.2A to 80A), 0.05% of reading ± 0.005 Amp (3 Phase)
AC Phase
±0.01 degrees
AC W, WHrs
±0.08% of reading ± 0.002 Wh
DC Voltage
(60V to 1000V), 0.05% of reading
DC Current
(1.0A to 20A), 0.1% of reading ± 0.01 Amp
(20A to 200A), 0.05% of reading ± 0.01 Amp
W, WHrs
(1.0A to 20A), 0.1% of reading ± 0.01 Wh
(20A to 200A), 0.05% of reading ± 0.01 Wh

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1.6.3 Physical
PARAMETERS
DATA
Display
7” Super high contrast, 1000nit color display with
bonded glass optical filter/protector
I/O
•Ethernet
•2X USB 2.0 Type A (peripherals such as keyboard,
mouse, memory stick, barcode scanner)
•1X USB 2.0 Type B (connection to PC)
Power
±0.01 degrees
AUX Power
±0.08% of reading ± 0.002 Wh
GPS
±0.05% of reading
1.6.4 Dimensions
PARAMETERS (T4000)
DATA
Length
21.2” (53.84 cm)
Width
16” (40.64 cm)
Height
10.6” (26.92 cm)
Weight
≈44 lbs (≈19.95 kg)
PARAMETERS (PL4000)
DATA
Length
16.9” (42.9 cm)
Width
16.3” (41.4 cm)
Height
26” (66.04cm)
Weight
≈63.9 lbs (≈29 kg)
1.6.5 Environment
PARAMETERS
DATA
Operating Temp (Min / Max)
-4°F to 122°F (-20°C to 50°C)
Storing Temp (Min / Max)
-22°F to 140°F (-30°C to 60°C)
1.7 About this Operations Manual
This manual provides complete information for setting up and operating the T4000. This document
instructs the user on the following operations of the T4000:
▪Setup and Installation

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▪Front, Side, and Rear Panel Features
▪Graphical User Interface (GUI)
▪Operating Procedures
▪Instrument Maintenance

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SETUP & INSTALLATION
2.0 SETUP & INSTALLATION
2.1 Introduction .................................................................................................................................. 8
2.2 Unpacking and Inspection .............................................................................................................. 8
2.3 Set up, Airflow and Cooling Considerations .................................................................................... 8
2.3.1 Setup and Placement........................................................................................................................ 8
2.3.2 Airflow............................................................................................................................................. 9
2.3.3 Cooling considerations ....................................................................................................................10
2.4 Main & Auxiliary Power Supply .................................................................................................... 10
2.5 Connection and Power-Up............................................................................................................ 10
2.5.1 Sequence of Test Connection and Power-Up....................................................................................11
2.5.2 Power-Down and Sequence of Disconnection …………………………………………………………………………11

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2.1 Introduction
This chapter provides instructions for unpacking and installing the Instrument.
Read this chapter before you operate the Instrument. Instructions for cable connections can be
found here.
2.2 Unpacking and Inspection
The Instruments are shipped in a container designed to prevent damage during shipping.
Inspect the Instruments carefully for damage, and immediately report any damage to the shipper.
A packing list is included in the packaging. When you unpack the Instruments, check for all the
standard equipment listed and check the shipping order for any additional items ordered. Report
any shortage to the place of purchase, to your distributor, or directly to TESCO.
2.3 Set up, Airflow and Cooling Considerations
2.3.1 Setup and Placement
The Instruments are designed to be used sitting on the ground, as long as there is sufficient space
to allow adequate ventilation. The Instruments can be vertically oriented as well. Please see
suggested placement per setup.
Figure 2.3a Suggested TS400 Setup sittin on the ground

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SETUP & INSTALLATION
Figure 2.3b Suggested Vertically Oriented Setup
2.3.2 Airflow
WARNING
Note of the Instrument’s airflow as indicated in the illustration below. PL4000 air outflow can
be extremely hot particularly when testing at higher load current or power. Please allow back
space of at least 2 meters for the PL4000 air outflow.

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2.3.3 Cooling considerations
CAUTION
Damage caused by overheating may occur if the area around the air intake is restricted, the
intake air is too warm, or the air filter becomes clogged.
The inlet and exhaust holes must be clear of obstruction. The air entering the instrument must
be between -20 °C and 50 °C. Make sure that exhaust from another instrument is not directed
into the fan inlet. Check and clean the air filter every 30 days or more frequently if the Instrument
is operated in a dusty environment.
2.4 Main & Auxiliary Power Supply
The Instrument can be powered by its internal rechargeable battery or auxiliary AC line. The
battery is capable of up to 8 hours of continuous operation. The battery charge status icon can be
seen in the top right corner of the T4000 LCD screen.
Fully charging the battery may require up to 5 hours and may be done with the unit on or off.
The auxiliary power source is protected by a 6A fuse in L1 & L2 individually. An AC line power cord
is provided.
WARNING
To avoid electrical shock, personal injury, or fire hazard, connect the factory supplied power
cord to a properly grounded AC power outlet to charge the unit when not being used with an
EVSE charger.
Do not charge the unit when it is connected to an EVSE charger.
2.5 Connection and Power-Up
The instrument’s connector employs a “make first, break last” system where upon insertion, the
ground connection is established first before making power connection and maintain ground until
after power connections are broken. This system helps ensure a safer connection.

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SETUP & INSTALLATION
2.5.1 Sequence of Test Connection and Power-Up
1- Connect the COMBITAC of
PL4000 to the LOAD &
CONTROL connector of T4000.
2- If connected, unplug the
120VAC AUX power cord. Then,
connect the Coupler of EVSE to
the J1772 connector of T4000.
3- To Power ON, press the POWER
button for at least 2 seconds.
2.5.2 Power-Down and Sequence of Disconnection
WARNING
T4000 should be turned off properly before the connectors are disconnected.
1- To turn off T4000, return to Main Menu and press the power button for at least 2 seconds. A
dialog box appears to confirm shutdown.
2- Disconnect the Coupler of EVSE from the CCS1/ChaDemo/Tesla connector of T4000.
3- Disconnect the CombiTac of PL4000 from the LOAD & CONTROL connector of T4000.
1
2
3

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3.0 FUNCTIONALITY
3.1 Introduction..................................................................................................................... 13
3.2 Panel Features ................................................................................................................. 13
T4000 Front Panel............................................................................................................. 13
T4000 Side Panel .............................................................................................................. 14
T4000 Navigation Keys...................................................................................................... 14
PL4000 Front Panel........................................................................................................... 15
PL4000 Rear Panel ............................................................................................................ 15
3.3 Graphical User Interface (GUI) ......................................................................................... 16
GUI Screen Sections.......................................................................................................... 16
MAIN MENU ..................................................................................................................... 16
MANUAL MODE................................................................................................................ 17
DATABASE ........................................................................................................................ 20
3.3.5 NEW & EDIT SITE INFORMATION.................................. Error! Bookmark not defined.
3.3.6 TEST SEQUENCES ................................................................................................... 23
3.3.7 SETTINGS MENU..................................................................................................... 26
3.3.8 GENERAL OPTIONS................................................................................................. 26
3.3.9 USER INFO®............................................................................................................ 27
3.3.10 TESTING OPTIONS ................................................................................................ 27
CALIBRATION OPTIONS................................................................................................... 28
3.3.12 SYSTEMS MENU .............................................................................................................. 28
3.3.13 TEMPERATURE INFO ............................................................................................ 29
3.3.14 CONFIGURATIONS INFO....................................................................................... 29
3.3.15 SERIAL NUMBERS................................................................................................. 29
3.3.16 SOFTWARE VERSIONS .......................................................................................... 30
3.3.17 CALIBRATION ....................................................................................................... 31

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SETUP & INSTALLATION
3.1 Introduction
This chapter is a reference for the functions and locations of the T4000’S front panel and side
panel features and provides brief descriptions of each feature for quick access. Please read this
information before operating the T4000.
3.2 Panel Features
3.2.1 T4000 Front Panel
#
NAME
1
J1772 DUO port
2
CHADEMO port
3
TESLA port
4
Auxiliary Power
5
7”, 1024x600, high brightness, daylight readable LCD
6
RS232 Com Port
7
Ethernet Com Port
8
USB A Port
9
USB B Port
10
Function Keys
11
Navigation Keys
12
Alphanumeric Keys
13
Power Button
14
Airflow Inlet
5
12
13
11
10
8
9
2
1
Table 3.2.1. T4000 Front Panel Sections
3
14
4
6
7