Textron Off Road RECOIL iS CREW Guide

SERVICE PARTS MANUAL
640774-V
REVISED SEP 2017ISSUED DECEMBER 2014

Page i
640774 Service Parts Manual
SERVICE PARTS MANUAL
72V ELECTRIC POWERED VEHICLES
RECOIL iS CREW
STARTING MODEL YEAR 2015
CALIFORNIA Proposition 65 Warning
WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which
contain lead and lead compounds and other chemicals identified by the State of California to potentially cause can-
cer, birth defects, and other reproductive harm. These chemicals are found in vehicles, vehicle parts and accessories,
both new and replacements. During maintenance, these vehicles generate used oil, waste fluids, grease, fumes, and
particulates, all identified by the State of California to potentially cause cancer, birth defects, and other reproductive
harm.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be-
yond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles prohibits
and dis-claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
TSV reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these
changes on units sold previously.
The information contained in this manual may be revised periodically by TSV, and therefore is subject to change without notice.
TSV DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE-
QUENTIAL DAMAGES resulting from the use of the information and materials in this manual.
These are the original instructions as defined by 2006/42/EC.
TO CONTACT US:
Textron Specialized Vehicles, Inc.
1451 Marvin Griffin Road
Augusta, Georgia, USA 30906-3852
NORTH AMERICA:
Technical Assistance & Warranty PHONE: [phone], FAX: [phone]
Service Parts PHONE: [phone], FAX: [phone]
International: PHONE: [phone], FAX: [phone]
For parts and repair, contact local dealer. Dealers can be located at www.TEXTRONOFFROAD.com

Page ii
NOTES
640774 Service Parts Manual
This vehicle has been designed and manufactured in the United States of America (USA).
The Standards and Specifications listed in the following text originate in the USA unless
otherwise indicated.
The use of non Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
BATTERY PROLONGED STORAGE
Batteries self-discharge over time. The rate of self-discharge varies depending on the ambi-
ent temperature, the age and condition of the batteries.
Fully charged batteries will not freeze in winter temperatures unless the temperature falls
below -75°F (- 60°C).
For winter storage, the batteries must be clean, fully charged and disconnected from any
source of electrical drain.
The battery charger may be left connected to the vehicle to maintain a full charge on the bat-
teries, provided the charger is plugged into an active electrical source. If power to the elec-
trical source is disconnected or interrupted, the battery charger will continue to check the
charge on the battery pack. This will draw power from the battery pack and eventually drain
the batteries if power is not restored in a timely manner.
As with all electric vehicles, the batteries must be checked and recharged as required or at
a minimum of 30 day intervals.
Check and maintain the proper fluid level in all battery cells during the storage period.
Proper fluid level is required for maximum battery performance.
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, place residue in acid-resistant
containers with absorbent material, sand or earth and dispose of in accordance with local,
state and federal regulations for acid and lead compounds. Contact local and/or state
environmental officials regarding disposal information.
WARRANTY
Separate inserts supplied in packaging with the vehicle provide information on Product
Warranty and Emissions Warranty. Failure to follow instructions for emission parts replace-
ment may violate Federal Law (40 CFR part 1068.105 (b)) and be subject to fines and other
penalties as described in the Clean Air Act.

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640774 Service Parts Manual
SECTION Page No.
TABLE OF CONTENTS
HOW TO USE THE SERVICE PARTS MANUAL......................................................................................................v
ACCELERATOR ..................................................................................................................................................A - 1
BATTERY SYSTEM.............................................................................................................................................B - 1
BODY...................................................................................................................................................................C - 1
BRAKES ..............................................................................................................................................................D - 1
DIFFERENTIAL LOCK.........................................................................................................................................E - 1
ELECTRICAL SYSTEM .......................................................................................................................................F - 1
FRONT AXLE & REAR AXLE............................................................................................................................. G - 1
FRONT SUSPENSION AND STEERING ............................................................................................................H - 1
MOTOR................................................................................................................................................................ J - 1
OPERATOR PROTECTION SYSTEM (OPS)......................................................................................................K - 1
REAR SUSPENSION .......................................................................................................................................... L - 1
SEATING ............................................................................................................................................................ M - 1
TRUCK BED ........................................................................................................................................................N - 1
WEATHER PROTECTION .................................................................................................................................P - 1
WHEELS AND TIRES......................................................................................................................................... Q - 1

Page iv 640774 Service Parts Manual
NOTES

Page v
640774 Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL
This manual is divided into several sections:
•GENERAL INFORMATION
•ILLUSTRATED PARTS BREAKDOWN
•APPENDIX
The first section, GENERAL INFORMATION, contains the following information:
•WARRANTY INFORMATION
•GENERAL INDEX
•HOW TO USE THE SERVICE PARTS MANUAL
The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your
vehicle.
The third section, APPENDIX, contains a listing of specialty products and accessories.
USE OF THE MANUAL
To use this manual, consult the GENERAL INDEX to locate the information or illustration required.
Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of
components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your
situation and then contact the Service Parts Department. It is important that the serial number of your vehicle and its
model number be supplied to Service Parts when ordering any replacement components.
Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its loca-
tion) and note the complete number shown on the plate.

Page vi 640774 Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL
1. WHEN THE PART NUMBER IS NOT KNOWN
•Determine the function and application of the part required. Turn to the General Index and select the most
appropriate title.
•Turn to the page number indicated and locate the desired part on the illustration.
•From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying
description for specific information regarding the part.
2. IF YOU KNOW THE PART NUMBER
•Locate the part number or description in the appropriate column on the parts list page.
NOTE: It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on
the illustrated page.
Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is
found. The part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates that the part depicted
is not available for purchase.
NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the
assembly that it is used on. This process is repeated until the highest final assembly is reached.
To facilitate the maintenance and repair of the vehicle, a Technician’s Repair and Service Manual is
available from the Service Parts Department.
Title Title
Left hand
illustration page Parts list (continued on
rear of page if required)
Front of Vehicle
123
101
100
99
98
120
74
70
71
64
63
65
66
67
121
122
114
119
115
111
73
72
112
118
116
113
62
69
94
96
95
82,87
81,86
84,89
83,88
102,104
105
79
91
92
107
106
62 - Includes Items 63 - 66, 69 - 74
70 -Incl
udes Items 71 - 74
81- Includes Items 82 - 84
86 - Includes Items 87 - 89
94 - Includes Items 95, 96
111 - Includes Items 112 - 114
118 - Includes Items 119 - 121
126 - Includes Items 127 - 131
103
*See Body Section for
decal information
127
128129
130
131
126

Page vii
640774 Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL
3. COLOR CODE FOR BODY COMPONENTS
The last two digits of the part number for the body part will denote the color code. Locate the part number for the cowl,
rear body, seat pod, side panel or seat wrap then locate your color in the list below. Replace the last ** or XX with the
two digit color code.
CODE # DESCRIPTION
38 BRIGHT WHITE
39 FLAME RED
72 MATTE BLACK
78 REALTREE XTRA DIPPED
80 REALTREE MAX 5 DIPPED

Service Parts Manual
ACCELERATOR
Page A-1 640774 Service Parts Manual
Front of Vehicle
5
4
14
14
6
1
13
13
7
3
4
12
13
2
2
12
13
3
4

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Service Parts Manual
ACCELERATOR
Page A-2
Service Parts Manual
640774 Service Parts Manual
1 626739 ACCELERATOR PEDAL................................................................................. 1
2 14601G11 RIVET, 3/16" X 9/16"....................................................................................... 4
3 00414G6 HEX HEAD BOLT, 1/4" - 20 X 7/8" LG............................................................ 2
4 00559G7 FLAT WASHER, 1/4"....................................................................................... 4
5 14390G4 HEX LOCK NUT, 1/4" -20 ............................................................................... 2
6 635422 ACCELERATOR PEDAL MOUNTING BRACKET .......................................... 1
7 630045 ACCELERATOR PEDAL COVER................................................................... 1
8
9
10
11
12 00414G6 HEX HEAD BOLT, 1/4" - 20 X 7/8" LG ............................................................ 3
13 00559G7 FLAT WASHER, 1/4"....................................................................................... 6
14 14390G4 HEX LOCK NUT, 1/4" - 20 .............................................................................. 3

Service Parts Manual
Notes:
ACCELERATOR
Page A-3 640774 Service Parts Manual

Service Parts Manual
Notes:
ACCELERATOR
Page A-4
Service Parts Manual
640774 Service Parts Manual

Service Parts Manual
BATTERY SYSTEM
Page B-1 640774 Service Parts Manual
2
17
8
13
14
15
4
5
9
1
Front of Vehicle
10
10

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Service Parts Manual
BATTERY SYSTEM
Page B-2
Service Parts Manual
640774 Service Parts Manual
1 614382 BATTERY, 8V.................................................................................................. 2
2 11027G1 FLANGED LOCK NUT, 5/16" - 18................................................................... 2
3
4 623299 BATTERY FILL SYSTEM................................................................................ 1
5 634673 BATTERY HOLD DOWN WELDMENT (2 BATTERIES)................................. 1
6
7
8 604197 TIE DOWN BOLT............................................................................................ 2
9 628624 BATTERY WIRE, 12.5" ................................................................................... 1
10 628632 BATTERY WIRE, 92" ...................................................................................... 2
11
12
13 634672 BATTERY TRAY WELDMENT ........................................................................ 1
14 548604 FLANGED HEX HEAD BOLT, 5/16" - 18 X 3/4" LG........................................ 5
15 11027G1 FLANGED LOCK NUT, 5/16" - 18................................................................... 5
16
17 643171 VINYL CAP...................................................................................................... 2

Service Parts Manual
BATTERY SYSTEM
Page B-3 640774 Service Parts Manual
RECYCLE
RETURN
LEAD
640561
21
16
22
29
30
10
9
3
1
25
24
26
5
11
20
17
10
12
6
14
13
19
2
27
28
Front of Vehicle

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Service Parts Manual
BATTERY SYSTEM
Page B-4
Service Parts Manual
640774 Service Parts Manual
1 614382 BATTERY, 8V (FOR USE WITH BATTERY FILL SYSTEM) ........................... 7
2 612626 BATTERY, 8V.................................................................................................. 7
3 608513 RUBBER PAD................................................................................................. 7
4
5 01101G01 TIE DOWN BOLT............................................................................................ 4
6 628624 BATTERY WIRE, 12.5" ................................................................................... 5
7
8
9 607297 RUBBER WASHER, 47.5MM O.D X 12.3MM I.D ........................................... 4
10 11027G1 FLANGED LOCK NUT, 5/16" - 18................................................................... 6
11 643171 VINYL CAP...................................................................................................... 6
12 616229 BATTERY HOLD DOWN WELDMENT........................................................... 1
13 641417 BATTERY FILL SYSTEM................................................................................ 1
14 642123 BATTERY FILL SYSTEM................................................................................ 1
15
16 70386G01 TIE DOWN BOLT............................................................................................ 2
17 636142 BATTERY HOLD DOWN WELDMENT........................................................... 1
18
19 640561 BATTERY WARNING LABEL.......................................................................... 1
20 628632 BATTERY WIRE, 92" ...................................................................................... 2
21 635683 BATTERY WIRE, B- TO CONTROLLER B-, 95"............................................. 1
22 635684 BATTERY WIRE, B+ TO CONTACTOR, 95" .................................................. 1
23
24 636474 BATTERY TRAY WELDMENT ........................................................................ 1
25 70200G01 TRUSS HEAD TORX SCREW, 3/8" - 16 X 3/4" LG........................................ 2
26 00426G8 HEX HEAD BOLT, 3/8" - 16 X 3/4" LG............................................................ 4
27 00560G1 FLAT WASHER, 3/8"....................................................................................... 16
28 11098G5 LOCK NUT, 3/8" - 16....................................................................................... 4
29 638101 BATTERY TRAY WELDMENT (DRIVER SIDE).............................................. 1
30 00715G2 FLANGED HEX HEAD BOLT, 5/16" - 18 X .8" LG .......................................... 2

Service Parts Manual
BATTERY SYSTEM
Page B-5 640774 Service Parts Manual
4
6
1
2
3
9
CHARGER CORD KIT includes item 9
8

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Service Parts Manual
BATTERY SYSTEM
Page B-6
Service Parts Manual
640774 Service Parts Manual
1 626766 BATTERY CHARGER WITH HANDLE, 72V, 12A........................................... 1
2 630758 BATTERY CHARGER (INTERNATIONAL) WITH HANDLE, 72V, 12A........... 1
3 640261 ONBOARD BATTERY CHARGER, 72V ........................................................ 1
4 634567 BATTERY CHARGER, D PLUG, 72V ............................................................. 1
5
6 645743 BATTERY CHARGER, D PLUG, 72V ............................................................. 1
7
8 652608 CHARGER CORD KIT, 5 METER DC CORD (INCLUDES ITEM 9)................ 1
9 652503 ON BOARD CHARGER CORD, 5 METER DC CORD ............................ 1

Service Parts Manual
Notes:
BATTERY SYSTEM
Page B-7 640774 Service Parts Manual