Textron GREENLEE HW1 User manual

OPERATION MANUAL
HW1 and HW1V
Impact Wrenches
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
52060654 REV 1 © 2011 Greenlee Textron Inc. 9/11
Serial Codes BBA and BBB
Français.............. 25
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r
2
Safety
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Greenlee tools and equipment. This instruction manual
BOEBOZNBSLJOHTPOUIFUPPMQSPWJEFJOGPSNBUJPOGPS
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
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)87 4FSJBM$PEF###
Keep this manual available to all personnel.
Other Publications
Tool Owners/Users
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Authorized Greenlee Utility Service Centers
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HW1 Publication 52060655
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improvements occur. Greenlee Textron Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
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KEEP THIS MANUAL
Table of Contents
Description .................................................................... 2
4BGFUZ ............................................................................ 2
Purpose of this Manual ................................................. 2
Other Publications......................................................... 2
*NQPSUBOU4BGFUZ*OGPSNBUJPO .....................................m
*EFOUJàDBUJPO.................................................................. 6
4QFDJàDBUJPOT................................................................ 
4FUUJOHUIF4VQFS4QPPM............................................. 
*OTUBMMJOHBOE3FNPWJOH"DDFTTPSJFT............................ 
Hoses and Fittings ........................................................ 9
5ZQJDBM4FUVQ................................................................. 9
)PTF$POOFDUJPOT......................................................... 9
4FUVQ........................................................................... 10
Operation................................................................m
Maintenance................................................................ 11
Troubleshooting........................................................... 12
"DDFTTPSJFT................................................................. 12
Description
5IF(SFFOMFF6UJMJUZ)8BOE)87*NQBDU8SFODIFT
BSFJOUFOEFEGPSVTFXJUIJNQBDUUZQFTPDLFUTTDSFX
ESJWFSCJUTBOEXPPECJUT5IFPQFSBUJOHQSFTTVSFSBOHF
JTUPCBSUPQTJ
'FBUVSFTJODMVEF
rDirectional spool for forward or reverse operation
rInsulated handle for operator comfort and safety
r 4VQFS4QPPMGPSVTFPOFJUIFSPQFODFOUFS
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r 2VJDLDIBOHFIFYDIVDL
r 7BSJBCMFUPSRVFBEKVTUNFOU)87POMZ
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
QSPQFSUZEBNBHF5IFTJHOBMXPSEEFàOFECFMPX
indicates the severity of the hazard. The message
after the signal word provides information for pre
venting or avoiding the hazard.
*NNFEJBUFIB[BSETXIJDIJGOPUBWPJEFE8*--SFTVMU
in severe injury or death.
)B[BSETXIJDIJGOPUBWPJEFE$06-%SFTVMUJO
severe injury or death.
)B[BSETPSVOTBGFQSBDUJDFTXIJDIJGOPUBWPJEFE
.":SFTVMUJOJOKVSZPSQSPQFSUZEBNBHF
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning could
result in severe injury or death.
&MFDUSJDTIPDLIB[BSE
This tool is not insulated. When using
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r 6TFPOMZDFSUJàFEOPODPOEVDUJWF
hoses and proper personal protec
tive equipment.
r 4FMFDUBOENBJOUBJOUIFIZESBVMJD
uid to meet the minimum dielectric
standards required by your safety
department.
Failure to observe this warning could
result in severe injury or death.
4LJOJOKFDUJPOIB[BSE
r %POPUVTFIBOETUPDIFDLGPSMFBLT
rDo not hold hose or couplers while
the hydraulic system is pressurized.
rDepressurize the hydraulic system
before servicing.
Oil under pressure easily punctures
TLJODBVTJOHTFSJPVTJOKVSZHBOHSFOF
or death. If you are injured by escaping
PJMTFFLNFEJDBMBUUFOUJPOJNNFEJBUFMZ
Wear eye protection when operating or
servicing this tool.
Failure to wear eye protection could
result in serious eye injury from ying
debris or hydraulic oil.
Wear hearing protection when using
this tool.
Failure to observe this warning could
result in serious injury.
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r
4
IMPORTANT SAFETY INFORMATION
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r -FBEGSPNMFBECBTFEQBJOUT
r $SZTUBMMJOFTJMJDBGSPNCSJDLTBOEDFNFOUBOEPUIFS
masonry products
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lumber.
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r 6TFBDDFTTPSJFTUIBUBSFBQQSPWFEGPSJNQBDUVTF
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tools.
rInspect accessories before use. Discard accessories
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Failure to observe this warning could result in severe
injury or death.
rKeep all parts of the body away from rotating parts
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parts can result in severe injury.
r %POPUDIBOHFBDDFTTPSJFTJOTQFDUPSDMFBOUPPMXIFO
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can result in serious injury.
r .BJOUBJOBàSNHSJQPOUPPMVTJOHCPUIIBOETBUBMM
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not control the tool.
r %POPUMPDLUSJHHFSJOUIFQPXFS0/QPTJUJPO
0QFSBUPSDBOOPUTUPQUPPMXIFOUSJHHFSJTMPDLFE
Failure to observe these warnings could result in
severe injury or death.
Tool and accessory may be hot during
and after operation.
$POUBDUXJUIIPUTVSGBDFTDPVMESFTVMU
in serious injury.
Do not exceed the following hydraulic power source
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r 1SFTTVSFSFMJFG CBSQTJ
r #BDLQSFTTVSF CBSQTJ
Failure to observe this warning could result in severe
injury or death.
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the power source is running or if the hydraulic uid is
hot. Hot hydraulic uid could cause serious burns.
Do not reverse hydraulic ow. Operation with hydraulic
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proper tool ports.
Failure to observe this warning could result in severe
injury or death.
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r
5
IMPORTANT SAFETY INFORMATION
r 8FBSQSPUFDUJWFHMPWFTXIFOIBOEMJOHSFNPWJOH
and installing drill bits. Drill bits can cut even when
stationary.
rInspect tool before use. Replace any worn or
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personnel.
rInspect the hydraulic hoses and couplings every
PQFSBUJOHEBZ3FQBJSPSSFQMBDFJGMFBLBHFDSBDLJOH
XFBSPSEBNBHFJTFWJEFOU%BNBHFEIPTFTPSDPV
QMJOHTDBOGBJMSFTVMUJOHJOJOKVSZPSQSPQFSUZEBNBHF
r 6TFUIJTUPPMGPSNBOVGBDUVSFSTJOUFOEFEVTFPOMZ
6TFPUIFSUIBOUIBUXIJDIJTEFTDSJCFEJOUIJT
manual could result in injury or property damage.
r .BLFTVSFBMMCZTUBOEFSTBSFDMFBSPGUIFXPSLBSFB
XIFOIBOEMJOHTUBSUJOHBOEPQFSBUJOHUIFUPPM
/FBSCZQFSTPOOFMDBOCFJOKVSFECZáZJOHQBSUTJOUIF
event of a tool malfunction.
Prolonged exposure to vibration or very repetitive hand
BOEBSNNPWFNFOUTNBZDBVTFJOKVSZ4UPQVTJOH
BOZUPPMJGEJTDPNGPSUUJOHMJOHGFFMJOHPSQBJOPDDVST
$POTVMUBQIZTJDJBOCFGPSFSFTVNJOHVTFPGUIFUPPM
Procedure for connecting or disconnecting hydraulic
IPTFTàUUJOHTPSDPNQPOFOUT
1. Move the ow lever on the hydraulic power source
to the OFF position.
 4UPQUIFIZESBVMJDQPXFSTPVSDF
 'PMMPXUIFTFRVFODFVOEFSi)PTF$POOFDUJPOTuUP
prevent pressure buildup. In case some pressure
IBTCVJMUVQMPPTFOIPTFTàUUJOHTPSDPNQPOFOUT
slowly.
&NFSHFODZTUPQQSPDFEVSF
1. Release the trigger.
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Note: Keep all decals clean and legible, and replace
when necessary.
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company 6
Identification
1. Trigger
 2VJDL$IBOHF$IVDL
 %SJWF4IBOL
 .PUPS$BQ
 4FSJBM/VNCFS
 %JSFDUJPOBM4QPPM
 0$$$5SJHHFS4QPPM
 3FUVSO5BOL1PSU
9. Pressure Port
 7BSJBCMF5PSRVF"EKVTUNFOU4QPPM)87POMZ
HW1 HW1V
24
5
3
6
10
8
9
1
7
24
5
3
6
8
9
1
7
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company 
Specifications
Impact Wrench
5ZQFPG)ZESBVMJD4ZTUFN.............................0QFODFOUFS
PSDMPTFEDFOUFS
Hydraulic Pressure Port...m6/'4"&0SJOH#PTT
Hydraulic Return Port........m6/'4"&0SJOH#PTT
0VUQVU!MNJOHQN
31.OPMPBE ...................................................... 6500
*NQBDUTQFS.JOVUFOPMPBE ............................... 
Torque.................................................. /NGUMC
%SJWF4J[F .........................................1/2" square drive w/
IFYRVJDLDIBOHFDIVDL
7JCSBUJPO-FWFM......................................................11 m/s2
/PJTF-FWFM..........................................................-XB
Mass/Weight
HW1 ....................................................... LHMC
HW1V ..................................................... LHMC
-FOHUI ........................................................NN
Width ..........................................................NN
Height.......................................................NN
Hydraulic Power Source
Do not exceed the following hydraulic power source
NBYJNVNT
r )ZESBVMJDáPX MNJOHQN
r 1SFTTVSFSFMJFG CBSQTJ
r #BDLQSFTTVSF CBSQTJ
Failure to observe this warning could result in severe
injury or death.
5ZQFPG)ZESBVMJD4ZTUFN.............................0QFODFOUFS
PSDMPTFEDFOUFS
Flow
Minimum ......................................... MNJOHQN
Recommended.............UPMNJOUPHQN
Maximum ......................................... MNJOHQN
Filtration..............................................JDSPOOPNJOBM
1SFTTVSF3FMJFG4FUUJOH ........................ CBSQTJ
#BDL1SFTTVSFNBYJNVN .................. CBSQTJ
 CBSQTJJTUIFNBYJNVNBHSFFETUBOEBSECBDLQSFTTVSF
GPSUIF)5.")ZESBVMJD5PPM.BOVGBDUVSFST"TTPDJBUJPO
(SFFOMFF6UJMJUZUPPMXJMMPQFSBUFTBUJTGBDUPSJMZBUUIJTTUBOEBSE
1. Maximum hydraulic uid temperature must not
FYDFFE$'"TVGàDJFOUPJMDPPMJOH
capacity is needed to limit the hydraulic uid
temperature.
 )ZESBVMJDáPXNVTUOPUFYDFFEMNJOHQN
Install a ow meter in the return line to measure the
rate of hydraulic ow before using the tool.
 1SFTTVSFSFMJFGWBMWFTFUUJOHNVTUOPUFYDFFE
CBSQTJBUZPVSUPPMTNBYJNVNáPX
-PDBUFUIFQSFTTVSFSFMJFGWBMWFJOUIFTVQQMZDJSDVJU
to limit excessive hydraulic pressure to the tool.
Hydraulic Schematic
FILTER
(10 MICRON)
COOLER
RELIEF
VALVE
138 bar
(2000 psi)
CONTROL
VALVE FLOW METER
T
PTOOL
RESERVOIR
PUMP
POWER SOURCE
Recommended Hydraulic Fluids
6TFBOZOPOEFUFSHFOUQFUSPMFVNCBTFEIZESBVMJD
áVJEXIJDINFFUTUIFGPMMPXJOHTQFDJàDBUJPOTPS)5."
TQFDJàDBUJPOT
464!
$'..............................................140 to 225
$'........................................... 40 minimum
Flash Point................................ $'NJOJNVN
Pour Point.................................. $'NJOJNVN
Hydraulic Power SourceDPOUE
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company 
Setting the Super Spool™
5IF4VQFS4QPPMBMMPXTUIFUPPMUPCFVTFEXJUIFJUIFS
PQFODFOUFSPSDMPTFEDFOUFSIZESBVMJDTZTUFNT
1. Insert a screwdriver into the spool recess.
 *GVTJOH
r 0QFODFOUFSIZESBVMJDTZTUFNUVSOUIF
4VQFS4QPPMDPVOUFSDMPDLXJTFVOUJMJUTUPQT
r $MPTFEDFOUFSIZESBVMJDTZTUFNUVSOUIF
4VQFS4QPPMDMPDLXJTFVOUJMJUTUPQT
OC CC
Installing and Removing Accessories
r 6TFBDDFTTPSJFTUIBUBSFBQQSPWFEGPSJNQBDUVTF
POMZ"DDFTTPSJFTUIBUBSFOPUBQQSPWFEGPSJNQBDU
BQQMJDBUJPOTDBOCSFBLXIFOVTFEXJUIJNQBDUUZQF
tools.
rInspect accessories before use. Discard accessories
UIBUIBWFDSBDLTDIJQTPSHPVHFT
Failure to observe this warning could result in severe
injury or death.
Impact Bits and Screwdriver Bits
(SFFOMFF6UJMJUZSFDPNNFOETVTJOH(SFFOMFFJNQBDU
style bits.
4PNFCJUTNBZXIJQPSCFOEVOEFSTJEFMPBE
rDo not use bits with a long spiral and center support.
r 8IFOVTJOHBOJNQBDUCJUSVOUIFQPXFSTPVSDFBU
minimum ow.
Failure to observe these warnings could result in
severe injury or death.
Long SpiralCenter Support
x
 *OTQFDUUIFRVJDLDIBOHFDIVDL3FNPWFBOZEJSUPS
other contamination.
 4MJEFBOEIPMEUIFDIVDLBXBZGSPNUIFUPPMBOE
remove the 1/2" adapter.
 *OTFSUUIFESJMMCJUJOUPUIFUPPMBOESFMFBTFUIFDIVDL
 5PSFNPWFUIFESJMMCJUTMJEFBOEIPMEUIFDIVDL
away from the tool and remove the bit.
1/2" Socket Drive Adapter and Sockets
 *OTQFDUUIFRVJDLDIBOHFDIVDL3FNPWFBOZEJSUPS
other contamination.
 4MJEFBOEIPMEUIFDIVDLBXBZGSPNUIFUPPMBOE
JOTUBMMUIFBEBQUFS3FMFBTFUIFDIVDL
 *OTUBMMUIFTPDLFUPOUPUIFBEBQUFS
 5PSFNPWFUIFTPDLFUBEBQUFSSFNPWFUIFTPDLFU
GSPNUIFBEBQUFS4MJEFBOEIPMEUIFDIVDLBXBZ
from the tool and remove the adapter.
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company 9
Hoses and Fittings
Installation and Maintenance
3FGFSUPQVCMJDBUJPO4"&+
)PTFBOE)PTF"TTFNCMJFT
Replacement
3FGFSUPB(SFFOMFF6UJMJUZDBUBMPHPSQVCMJDBUJPO
-PX1SFTTVSF2VJDL$PVQMFST"EBQUFST
andHoses.
%POPUEJTDPOOFDUUPPMIPTFTPSàUUJOHTXIJMF
the power source is running or if the hydraulic uid is
hot. Hot hydraulic uid could cause serious burns.
Hose Connections
Tool Port Identification
.BUDIUIFNBSLJOHTPOZPVSUPPMUPUIJTUBCMF
Pressure Port Return Port
PT
or
Connecting Hoses
1. Move the ow lever on the hydraulic power source
to the OFF position.
 4UPQUIFIZESBVMJDQPXFSTPVSDF
 $POOFDUUIFSFUVSOIPTFUPUIFSFUVSOQPSUPOUIF
IZESBVMJDQPXFSTPVSDFBOEUIFOUPUIFSFUVSOQPSU
on the tool.
4.
$POOFDUUIFQSFTTVSFIPTFUPUIFQSFTTVSFQPSUPOUIF
UPPMUIFOUPUIFQSFTTVSFQPSUPOUIFIZESBVMJDQPXFS
source.
Disconnecting Hoses
1. Move the ow lever on the hydraulic power source
to the OFF position.
 4UPQUIFIZESBVMJDQPXFSTPVSDF
 %JTDPOOFDUUIFQSFTTVSFIPTFGSPNUIFIZESBVMJD
QPXFSTPVSDFBOEUIFOGSPNUIFUPPM
 %JTDPOOFDUUIFSFUVSOIPTFGSPNUIFUPPMBOEUIFO
from the hydraulic power source.
5. Install dust caps over the ports to prevent
contamination.
Typical Setup
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HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company 10
Setup
Do not exceed the following hydraulic power source
NBYJNVNT
r )ZESBVMJDáPX MNJOHQN
r 1SFTTVSFSFMJFG CBSQTJ
r #BDLQSFTTVSF CBSQTJ
Failure to observe this warning could result in severe
injury or death.
Do not reverse hydraulic ow. Operation with hydraulic
áPXSFWFSTFEDBODBVTFUPPMNBMGVODUJPO$POOFDUUIF
TVQQMZQSFTTVSFIPTFBOESFUVSOUBOLIPTFUPUIF
proper tool ports.
Failure to observe this warning could result in severe
injury or death.
 4UPQUIFIZESBVMJDQPXFSTPVSDF
2. Install an accessory according to the instructions
VOEFSi*OTUBMMJOHBOE3FNPWJOH"DDFTTPSJFTu
 $POOFDUUIFUPPMUPUIFQPXFSTPVSDFBDDPSEJOHUP
UIFJOTUSVDUJPOTVOEFSi)PTF$POOFDUJPOTu
Operation
&MFDUSJDTIPDLIB[BSE
This tool is not insulated. When using
UIJTVOJUOFBSFOFSHJ[FEFMFDUSJDBMMJOFT
r 6TFPOMZDFSUJàFEOPODPOEVDUJWF
hoses and proper personal protec
tive equipment.
r 4FMFDUBOENBJOUBJOUIFIZESBVMJD
uid to meet the minimum dielectric
standards required by your safety
department.
Failure to observe this warning could
result in severe injury or death.
4LJOJOKFDUJPOIB[BSE
r %POPUVTFIBOETUPDIFDLGPSMFBLT
rDo not hold hose or couplers while
the hydraulic system is pressurized.
rDepressurize the hydraulic system
before servicing.
Oil under pressure easily punctures
TLJODBVTJOHTFSJPVTJOKVSZHBOHSFOF
or death. If you are injured by escaping
PJMTFFLNFEJDBMBUUFOUJPOJNNFEJBUFMZ
%POPUDIBOHFBDDFTTPSJFTJOTQFDUPSDMFBOUPPMXIFOJU
JTDPOOFDUFEUPBQPXFSTPVSDF"DDJEFOUBMTUBSUVQDBO
result in serious injury.
Failure to observe this warning could result in severe
injury or death.
Wear eye protection when operating or
servicing this tool.
Failure to wear eye protection could
result in serious eye injury from ying
debris or hydraulic oil.
&NFSHFODZTUPQQSPDFEVSF
1. Release the trigger.
 4IVUPGGUIFIZESBVMJDQPXFSTPVSDF
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Greenlee / A Textron Company 11
Maintenance
Wear eye protection when operating or
servicing this tool.
Failure to wear eye protection could
result in serious eye injury from ying
debris or hydraulic oil.
%POPUDIBOHFBDDFTTPSJFTJOTQFDUPSDMFBOUPPMXIFOJU
JTDPOOFDUFEUPBQPXFSTPVSDF"DDJEFOUBMTUBSUVQDBO
result in serious injury.
Failure to observe this warning could result in severe
injury or death.
6TFUIJTNBJOUFOBODFTDIFEVMFUPNBYJNJ[FUIFUPPMT
service life.
Note:
tKeep all decals clean and legible, and replace when
necessary.
tWhen disposing of any components (hydraulic hoses,
hydraulic fluid, worn parts, etc.), do so in accordance
with federal, state, and local laws or ordinances.
Daily
1. Wipe all tool surfaces clean.
2.
*OTQFDUUIFIZESBVMJDIPTFTBOEàUUJOHTGPSTJHOTPG
MFBLTDSBDLTXFBSPSEBNBHF3FQMBDFJGOFDFTTBSZ
 *OTUBMMEVTUDBQTPWFSUIFIZESBVMJDQPSUTXIFOUIF
tool is disconnected.
Monthly
Perform a thorough inspection of the hydraulic hoses
BOEàUUJOHTBTEFTDSJCFEJOQVCMJDBUJPO
4"&+)PTFBOE)PTF"TTFNCMJFT
Operation DPOUE
 4UBSUUIFQPXFSTPVSDF
Note: Allow the power source to run for a few
minutes to warm the hydraulic fluid.
 4FUUIFEJSFDUJPOBMTQPPMUPUIFBQQSPQSJBUFQPTJUJPO
GPSXBSEPSSFWFSTF
Do not change the position of the directional spool
XIJMFUIFUPPMJTPQFSBUJOH"MMPXUIFUPPMUPTUPQ
before changing direction.
Failure to observe this precaution can result in
property damage.
 (SBTQUIFIBOEMF1MBDFZPVSPUIFSIBOEPOUIFUPQ
of the tool or on the auxiliary handle. This will allow
you to apply leverage while operating the tool.
 5PTUBSUUIFUPPMTRVFF[FUIFUSJHHFS
r )870OMZ 6TFUIFWBSJBCMFUPSRVFBEKVTU
ment to achieve the necessary amount of torque.
4FUUJOHiHuJTGPSIJHIUPSRVFiMuJTGPSNFEJVN
UPSRVFBOEiLuJTGPSMPXUPSRVF*OUIFJMMVTUSBUJPO
CFMPXUIFXSFODIJTTFUUPUIFIJHIUPSRVFQPTJ
UJPO5VSODMPDLXJTFGPSNFEJVNUPSRVFBOE
DMPDLXJTFGPSMPXUPSRVF
TORQUE H
M
L
r )8BOE)87 *GTFDPOETPGJNQBDUJOHEPFT
OPUMPPTFOBCPMUOVUFUDTUPQJNQBDUJOHBOE
VTFTPNFPUIFSNFUIPEPGSFNPWBM$POUJOVFE
impacting will cause severe wear on the impact
mechanism.
 5PTUPQUIFUPPMSFMFBTFUIFUSJHHFS
 8IFOUIFUPPMJTOPUJOVTFTUPQUIFQPXFSTPVSDF
to reduce heat and wear on tool components.
www. .com [e-mail]1.800.561.8187

HW1 and HW1V Impact Wrenches
Problem Probable Cause Probable Remedy
Tool does not
operate.
Improper power source. 3FGFSUPi4QFDJàDBUJPOTu7FSJGZUIBUUIFQPXFSTPVSDF
NFFUTUIFTQFDJàDBUJPOT
Hydraulic uid level low. $IFDLUIFáVJEMFWFM$IFDLTZTUFNGPSMFBLT
Incorrect hydraulic uid viscosity. 3FGFSUPi3FDPNNFOEFE)ZESBVMJD'MVJETuJOUIF
i4QFDJàDBUJPOTuTFDUJPO
Variable torque adjustment spool turned to
low position with too low of ow rate.
Turn variable torque adjustment spool to the high or
medium setting.
Tool operates slowly
or
erratically.
Hydraulic uid cold. "MMPXáVJEUPXBSNUPUIFPQFSBUJOHUFNQFSBUVSF"DUVBUF
the tool intermittently to reduce the warming time.
Hose connections at tool reversed. %FQSFTTVSJ[FIZESBVMJDTZTUFN4XJUDIUIFIPTF
connections.
Power source not adjusted correctly. 3FGFSUPUIFQPXFSTPVSDFPQFSBUPSTNBOVBMGPSTFUUJOH
UIFáPXBOEQSFTTVSF4FUUIFáPXBOEQSFTTVSFUP
correspond with the tool.
"JSJOUIFIZESBVMJDTZTUFN 3FGFSUPUIFQPXFSTPVSDFNBOVGBDUVSFSTJOTUSVDUJPOTGPS
removing air from the system.
Incorrect hydraulic uid viscosity. 3FGFSUPi3FDPNNFOEFE)ZESBVMJD'MVJETuJOUIF
i4QFDJàDBUJPOTuTFDUJPO
Variable torque adjustment spool
JODPSSFDUMZTFUMJNJUJOHIZESBVMJDáVJEáPX
to the motor.
Turn variable torque adjustment spool to a higher setting.
Tool feels hot. Hydraulic uid level low. $IFDLUIFáVJEMFWFM$IFDLTZTUFNGPSMFBLT
Incorrect hydraulic uid viscosity. 3FGFSUPi3FDPNNFOEFE)ZESBVMJD'MVJETuJOUIF
i4QFDJàDBUJPOTuTFDUJPO
Hydraulic uid dirty. %SBJOSFTFSWPJSáVTIBOEàMMXJUIDMFBOáVJE$IBOHFàMUFS
#FGPSFUSPVCMFTIPPUJOHEFUFSNJOFXIFUIFSUIFQSPCMFN
JTJOUIFUPPMUIFIPTFTPSUIFQPXFSTPVSDF4VCTUJUVUF
BUPPMIPTFTPSQPXFSTPVSDFLOPXOUPCFJOHPPE
XPSLJOHPSEFSUPJEFOUJGZUIFJUFNUIBUJTOPUPQFSBUJOH
Troubleshooting
*GUIFQSPCMFNJTJOUIFUPPMTFFUIFUSPVCMFTIPPU
JOHUBCMFCFMPX*GUIFQSPCMFNJTJOUIFQPXFSTPVSDF
see the troubleshooting section of the power source
instruction manual.
Accessories
"EBQUFSTJNQBDUCJUTBOETPDLFUTBSFBWBJMBCMFUISPVHI
ZPVS(SFFOMFF6UJMJUZEJTUSJCVUPS
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MANUEL DE L’UTILISATEUR
Clés à choc
HW1 et HW1V
/PVTWPVTDPOTFJMMPOTEFlire attentivement et
de bien comprendre les instructions suivantes
BWBOUEVUJMJTFSPVEFQSPDÊEFSÆMFOUSFUJFO
de cet outil.
© 2011 Greenlee Textron Inc.
Codes de série BBA et BBB
52060654 REV 1 9/11
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Clés à choc HW1 et HW1V
Greenlee / A Textron Company 26
Sécurité
-PSTEFMVUJMJTBUJPOFUEFMFOUSFUJFOEFTPVUJMTFUEF
MÊRVJQFNFOUEF(SFFOMFFWPUSFTÊDVSJUÊFTUVOF
priorité. En suivant les instructions de ce manuel et
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toutes les consignes de sécurité.
Objet de ce manuel
$FNBOVFMFTUDPOÉVQPVSRVFMFQFSTPOOFMQVJTTFTF
familiariser avec les procédures de fonctionnement et
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)87 $PEFEFTÊSJF###
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Autres publications
Propriétaires/utilisateurs de l’outil
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Centres de service après-vente agréés
GreenleeUtility
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HW1 Publication 52060655
)87 1VCMJDBUJPO
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O
CONSERVEZ CE MANUEL
Table des matières
Description .................................................................. 26
4ÊDVSJUÊ ....................................................................... 26
Objet de ce manuel ..................................................... 26
"VUSFTQVCMJDBUJPOT...................................................... 26
$POTJHOFTEFTÊDVSJUÊJNQPSUBOUFT........................m
*EFOUJàDBUJPO................................................................ 
4QÊDJàDBUJPOT.............................................................. 
.POUBHFEV4VQFS4QPPM......................................... 
Montage et démontage des accessoires.................... 
Tuyaux et raccords...................................................... 
Montage type .............................................................. 
Branchement des tuyaux ............................................ 
Installation ................................................................... 
6UJMJTBUJPO................................................................m
Entretien ...................................................................... 
Dépannage .................................................................. 
"DDFTTPJSFT ................................................................. 
Description
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FNCPVUTEFUPVSOFWJTFUEFTGPSFUTÆCPJTEFUZQF
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øCBSÆQTJ
$BSBDUÊSJTUJRVFTø
rTiroir directionnel de sélection de la marche avant ou
arrière
rPoignée isolée pour le confort et la sécurité de
MPQÊSBUFVS
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r .BOESJOIFYBHPOBMÆDIBOHFNFOUSBQJEF
r 3ÊHMBHFEFDPVQMFWBSJBCMF)87TFVMFNFOU
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Clés à choc HW1 et HW1V
Greenlee / A Textron Company 
CONSIGNES DE SÉCURITÉ IMPORTANTES
SYMBOLE
D’AVERTISSEMENT
$FTZNCPMFWPVTNFUFOHBSEFDPOUSFMFTSJTRVFT
ou les manipulations dangereuses pouvant entraîner
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NPUTJOEJDBUFVSTDJEFTTPVTEÊàOJTTFOUMBHSBWJUÊEV
EBOHFSFUTPOUTVJWJTEJOGPSNBUJPOTWPVTQFSNFUUBOU
EFSFDPOOBÏUSFMFEBOHFSFUEFMÊWJUFS
%BOHFSJNNÊEJBURVJTJMOFTUQBTQSJTFO
DPOTJEÊSBUJPO&/53"*/&3"EFTCMFTTVSFTHSBWFT
voire mortelles.
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10633"*5FOUSBÏOFSEFTCMFTTVSFTHSBWFTWPJSF
mortelles.
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voire mortelles.
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attentivement et de bien comprendre
les instructions suivantes avant
EVUJMJTFSPVEFQSPDÊEFSÆMFOUSFUJFO
de cet outil.
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pourrait entraîner des blessures
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UFOTJPO
r /VUJMJTF[RVFEFTUVZBVYDFSUJàÊT
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sécurité individuelle approprié.
r $IPJTJTTF[FUFOUSFUFOF[MFáVJEF
hydraulique répondant aux normes
diélectriques minimales requises par
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-JOPCTFSWBUJPOEFDFUUFDPOTJHOF
pourrait entraîner des blessures
HSBWFTWPJSFNPSUFMMFT
3JTRVFEJOKFDUJPOTPVTDVUBOÊF
r /VUJMJTF[KBNBJTWPTNBJOTQPVS
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fuite.
r /FUFOF[KBNBJTVOUVZBVPVVO
raccord de tuyau dans vos mains
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pressurisé.
r 7FJMMF[ÆEÊQSFTTVSJTFSMFTZTUÍNF
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MFOUSFUJFO
6OKFUEIVJMFTPVTQSFTTJPOQFVU
facilement percer la peau et entraîner
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MBNPSU4JWPVTËUFTCMFTTÊ
QBSVOKFUEIVJMFDPOTVMUF[
immédiatement un docteur.
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des lunettes de protection lors de
MVUJMJTBUJPOPVEFMFOUSFUJFOEFDFU
outil.
-FGBJUEFOFQBTQPSUFSEFTMVOFUUFT
de protection pourrait entraîner des
blessures oculaires graves causées
QBSMBQSPKFDUJPOEFEÊCSJTPVEIVJMF
hydraulique.
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Clés à choc HW1 et HW1V
Greenlee / A Textron Company 
CONSIGNES DE SÉCURITÉ IMPORTANTES
Porter une protection auditive durant
l'utilisation de cet outil.
-FOPOSFTQFDUEFDFUUFNJTFFO
garde peut entraîner des blessures
graves.
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TDJBHFMFNFVMBHFMFQFSÉBHFFUBVUSFTBDUJWJUÊTEF
construction contiennent des substances chimiques
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congénitales et autres troubles de la reproduction par
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chimiquement.
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àMUSFSMFTQBSUJDVMFTNJDSPTDPQJRVFT
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tournantes peut entraîner de graves blessures.
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PVOFOFUUPZF[QBTMhPVUJMMPSTRVhJMFTUCSBODIÊÆVOF
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ËUSFDIBVETQFOEBOUFUBQSÍTMF
fonctionnement.
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pourrait entraîner des blessures.
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r $POUSFQSFTTJPO CBSTQTJ
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provoquer de graves brûlures.
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Greenlee / A Textron Company 29
CONSIGNES DE SÉCURITÉ IMPORTANTES
/JOWFSTF[KBNBJTMFTFOTEVEÊCJUIZESBVMJRVFDBS
cela pourrait causer un mauvais fonctionnement
EFMPVUJM7FJMMF[ÆDFRVFMFUVZBVEBMJNFOUBUJPO
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rVeuillez porter des gants de protection lors de la
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MFTQJÍDFTTPOUFOEPNNBHÊFTPVRVJOBQBTÊUÊ
correctement monté peut subir une défaillance
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proximité.
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ÊDIÊBOU-FTUVZBVYPVSBDDPSETFOEPNNBHÊT
peuvent provoquer une défaillance et entraîner des
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prévues dans ce manuel peut provoquer des
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r "TTVSF[WPVTRVFUPVUFTMFTQFSTPOOFTBMFOUPVS
TFUJFOOFOUÆCPOOFEJTUBODFEFMB[POFEF
USBWBJMMPSTRVFWPVTNBOJQVMF[EÊNBSSF[FUGBJUFT
GPODUJPOOFSMhPVUJM-FTQFSTPOOFTTFUFOBOUÆ
QSPYJNJUÊQFVWFOUËUSFCMFTTÊFTQBSMBQSPKFDUJPO
EFQJÍDFTEBOTMFDBTPÜMhPVUJMTFNFUUSBJUÆNBM
fonctionner.
-hFYQPTJUJPOQSPMPOHÊFÆMBWJCSBUJPOPVEFT
mouvements répétitifs des mains ou des bras peuvent
FOUSBÏOFSEFTCMFTTVSFT$FTTFSEVUJMJTFSMPVUJMFODBT
EFHËOFEFGPVSNJMMFNFOUTPVEFEPVMFVS$POTVMUFS
VONÊEFDJOBWBOUEFSÊVUJMJTFSMPVUJM
Procédure de branchement ou de débranchement
EFTUVZBVYIZESBVMJRVFTEFMFVSTSBDDPSETFUEFMFVST
DPNQPTBOUT
 1MBDF[MFMFWJFSEÊDPVMFNFOUEFMBTPVSDF
EBMJNFOUBUJPOIZESBVMJRVFFOQPTJUJPOE"33&5
0''
 $PVQF[MBTPVSDFEBMJNFOUBUJPOIZESBVMJRVF
 4VJWF[MBTÊRVFODFRVJàHVSFÆMBSVCSJRVF
j#SBODIFNFOUEFTUVZBVYvQPVSÊWJUFSVOF
NPOUÊFFOQSFTTJPO"VDBTPÜMBQSFTTJPOBVSBJU
BVHNFOUÊEFTTFSSF[MFOUFNFOUMFTUVZBVYMFT
raccords ou les composants.
1SPDÊEVSFEBSSËUEVSHFODF
 3FMÄDIF[MBHÄDIFUUF
 'FSNF[MBTPVSDFEBMJNFOUBUJPOIZESBVMJRVF
Remarque : Conservez toutes les décalcomanies
propres et lisibles et remplacez-les au besoin.
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Clés à choc HW1 et HW1V
Greenlee / A Textron Company 
Identification
 (ÄDIFUUF
 .BOESJOÆVODIBOHFNFOUSBQJEF
 5JHFTEFOUSBÏOFNFOU
 $BQPUEFNPUFVS
 /VNÊSPEFTÊSJF
6. Tiroir directionnel
 5JSPJSHÄDIFUUFUJSPJSPVWFSUGFSNÊ
 0SJàDFEFSFUPVSSÊTFSWPJS
 0SJàDFEFQSFTTJPO
10. Tiroir de réglage du couple variable
)87TFVMFNFOU
HW1 HW1V
24
5
3
6
10
8
9
1
7
24
5
3
6
8
9
1
7
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Clés à choc HW1 et HW1V
Greenlee / A Textron Company 
Spécifications
Clé à choc
Type de système hydraulique...... $FOUSFPVWFSUPVGFSNÊ
0SJàDFEFQSFTTJPOIZESBVMJRVF...........+PJOUUPSJRVF#PTT
6/'4"&
0SJàDFEFSFUPVSIZESBVMJRVF...............+PJOUUPSJRVF#PTT
6/'4"&
4PSUJFÆMNJOHQN
5PVSTNJOTBOTDIBSHF ....................................... 6500
*NQBDUTQBSNJOVUFTBOTDIBSHF........................ 
$PVQMF................................................ /NQJMC
%JNFOTJPOEFMFOUSBÏOFNFOU.......... $BSSÊEFOUSBÏOFNFOU
EFQPBWFDNBOESJOIFYBHPOBMÆ
DIBOHFNFOUSBQJEFEFQP
/JWFBVEFWJCSBUJPO...............................................11 m/s2
/JWFBVEFCSVJU ....................................................-XB
Masse/poids
HW1 ....................................................... LHMC
HW1V ..................................................... LHMC
-POHVFVS ................................................NNQP
-BSHFVS ...................................................NNQP
Hauteur................................................. NNQP
Source d’alimentation hydraulique
/FEÊQBTTF[QBTMFTRVBOUJUÊTEBMJNFOUBUJPO
IZESBVMJRVFTVJWBOUFT
r %ÊCJUIZESBVMJRVF MNJOHQN
r -JNJUFEFQSFTTJPO CBSTQTJ
r $POUSFQSFTTJPO CBSTQTJ
-JOPCTFSWBUJPOEFDFUUFDPOTJHOFQPVSSBJUFOUSBÏOFS
EFTCMFTTVSFTHSBWFTWPJSFNPSUFMMFT
Type de système hydraulique...... $FOUSFPVWFSUPVGFSNÊ
Débit
Minimum ......................................... MNJOHQN
Recommandé................. ÆMNJOÆHQN
Maximum ......................................... MNJOHQN
Filtration...........................................NJDSPOTOPNJOBM
Réglage de la limite de pression ........CBSTQTJ
$POUSFQSFTTJPONBYJNVN..............CBSTQTJ
 CBSTQTJFTUMBDPOUSFQSFTTJPOTUBOEBSENBYJNBMF
BDDFQUÊFQBSMB)5.")ZESBVMJD5PPM.BOVGBDUVSFST"TTPDJBUJPO
"TTPDJBUJPOEFTGBCSJDBOUTEPVUJMTIZESBVMJRVFT-FTPVUJMTEF
(SFFOMFF(SFFOMFF6UJMJUZGPODUJPOOFOUQBSGBJUFNFOUBWFDDFUUF
DPOUSFQSFTTJPO
 -BUFNQÊSBUVSFNBYJNBMFEVáVJEFIZESBVMJRVFOF
QFVUFYDÊEFS$'6OFDBQBDJUÊTVGàTBOUF
EFSFGSPJEJTTFNFOUEFMIVJMFFTUOÊDFTTBJSFQPVS
limiter la température du uide hydraulique.
 -FEÊCJUIZESBVMJRVFOFEPJUQBTEÊQBTTFSMNJO
HQN*OTUBMMF[VOEÊCJUNÍUSFEBOTMFUVCFEF
SFUPVSBàOEFNFTVSFSMFEÊCJUIZESBVMJRVFBWBOU
EVUJMJTFSMPVUJM
 -FSÊHMBHFEFMBTPVQBQFEFEÊDIBSHFOFEPJU
QBTEÊQBTTFSCBSTQTJMPSTEVEÊCJU
NBYJNVNEFMPVUJM3FQÊSF[MFNQMBDFNFOU
de la soupape de décharge au sein du circuit
EBMJNFOUBUJPOBàORVFMBQPNQFOFTVCJTTFQBT
une pression hydraulique excessive.
Schéma hydraulique
FILTRE
(10 MICRONS)
REFROIDISSEUR
SOUPAPE DE
DÉCHARGE
138 bars
(2000 psi)
SOUPAPE DE
CONTROLE DÉBITMÈTRE
T
POUTIL
RÉSERVOIR
POMPE
SOURCE D’ALIMENTATION
Fluides hydrauliques recommandés
/PVTWPVTDPOTFJMMPOTEVUJMJTFSOJNQPSUFRVFM
áVJEFIZESBVMJRVFOPOEÊUFSTJGEÊSJWÊEVQÊUSPMF
RVJDPSSFTQPOEBVYTQÊDJàDBUJPOTTVJWBOUFTPVBVY
TQÊDJàDBUJPOTEFMBTTPDJBUJPO)5."
464Æ
$'............................................... Æ
$'........................................... 40 minimum
1PJOUEÊDMBJS ............................$'NJOJNVN
1PJOUEÊDPVMFNFOU ................... $'NJOJNVN
Source d’alimentation hydrauliqueTVJUF
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Clés à choc HW1 et HW1V
Greenlee / A Textron Company 
Montage du Super Spool™
-F4VQFS4QPPMQFSNFUEVUJMJTFSMPVUJMTVSEFTTZTUÍNFT
IZESBVMJRVFTÆDFOUSFPVWFSUPVÆDFOUSFGFSNÊ
1. Insérez un tournevis dans le creux du tiroir.
 4JWPVTVUJMJTF[
r VOTZTUÍNFIZESBVMJRVFÆDFOUSFPVWFSUUPVSOF[
MF4VQFS4QPPMEBOTMFTFOTBOUJIPSBJSFKVTRVÆ
MhBSSËU
r VOTZTUÍNFIZESBVMJRVFÆDFOUSFGFSNÊUPVSOÊMF
4VQFS4QPPMEBOTMFTFOTIPSBJSFKVTRVÆMhBSSËU
OC CC
Montage et démontage
des accessoires
r /VUJMJTF[RVFEFTBDDFTTPJSFTIPNPMPHVÊTjÆ
DIPDTvDBSEFTBDDFTTPJSFTOPOIPNPMPHVÊT
pourraient se casser lors de leur utilisation avec un
PVUJMÆDIPD
r *OTQFDUF[MFTBDDFTTPJSFTBWBOUEFMFTVUJMJTFS+FUF[
MFTBDDFTTPJSFTDSBRVFMÊTEÊDIJRVFUÊTPVSBJOVSÊT
-JOPCTFSWBUJPOEFDFUUFDPOTJHOFQPVSSBJUFOUSBÏOFS
EFTCMFTTVSFTHSBWFTWPJSFNPSUFMMFT
Forets à impact et embouts de tournevis
(SFFOMFF6UJMJUZSFDPNNBOEFEVUJMJTFSEFTGPSFUTEF
type choc de Greenlee.
$FSUBJOTGPSFUTQFVWFOUáÊDIJSPVTFQMJFSTPVTMB
pression.
r /hVUJMJTF[QBTMFTGPSFUTÆTVQQPSUDFOUSÊFUÆTQJSBMF
longue.
r -PSTEFMhVUJMJTBUJPOEhVOGPSFUÆDIPDTSÊHMF[MB
source d'alimentation sur débit minimum.
-JOPCTFSWBUJPOEFDFTBWFSUJTTFNFOUTQPVSSBJU
FOUSBÏOFSEFTCMFTTVSFTHSBWFTWPJSFNPSUFMMFT
Spirale longueSupport centré
x
 *OTQFDUF[MFNBOESJOÆDIBOHFNFOUSBQJEF&OMFWF[
toute saleté ou autre forme de contamination.
2. Faites glisser et maintenez le mandrin loin du corps
QSJODJQBMEFMPVUJMQPVSSFUJSFSMBEBQUBUFVSEF
po.
 *OTÊSF[MFGPSFUEBOTMPVUJMFUSFMÄDIF[MFNBOESJO
QPVSRVJMSFWJFOOFEBOTTBQPTJUJPOJOJUJBMF
 1PVSFOMFWFSMFGPSFUGBJUFTHMJTTFSFUNBJOUFOF[MF
NBOESJOMPJOEFMPVUJM
Adaptateur de douille d’entraînement
de 1/2 po et douilles
 *OTQFDUF[MFNBOESJOÆDIBOHFNFOUSBQJEF&OMFWF[
toute saleté ou autre forme de contamination.
 'BJUFTHMJTTFSFUNBJOUFOF[MFNBOESJOMPJOEFMPVUJM
QPVSJOTUBMMFSMBEBQUBUFVSEFQP3FMÄDIF[MF
mandrin.
 *OTUBMMF[MBEPVJMMFEBOTMBEBQUBUFVS
 1PVSFOMFWFSMBEBQUBUFVSEFEPVJMMFFOMFWF[MB
EPVJMMFEFMBEBQUBUFVS'BJUFTHMJTTFSFUNBJOUFOF[MF
NBOESJOMPJOEFMPVUJMQPVSSFUJSFSMBEBQUBUFVS
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