Thermo King Precedent S-600 User manual

Operator’s Manual
Operator’s Manual
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy effi cient heating, ventilating and
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes.
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy effi cient heating, ventilating and
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes.
©2012 Ingersoll-Rand Company
Printed in U.S.A.
©2012 Ingersoll-Rand Company
Printed in U.S.A.
Precedent™
S-600 and S-700
TK 55538-2-OP (Rev. 5, 12/14)
Precedent™
S-600 and S-700
TK 55538-2-OP (Rev. 5, 12/14)

Copyright© 2012 Thermo King Corp., Minneapolis, MN, USA
Printed in USA
PrecedentTM
S-600 and S-700
TK 55538-2-OP (Rev. 5, 12/14)

Disclaimer
This manual is published for informational purposes only. Thermo King Corporation makes no
representations or warranties, express or implied, with respect to the information, recommendations
and descriptions contained in this manual and such information, recommendations and descriptions
should not be regarded as all-inclusive or covering all contingencies. In the event you have any
questions or require further information, please contact your local Thermo King dealer.
The procedures described herein should only be undertaken by suitably qualified personnel. Failure to
implement these procedures correctly may cause damage to the Thermo King unit or other property or
personal injury.
Thermo King Corporation and its affiliates shall have no liability in contract or tort (including negligence
and/or strict liability) or otherwise, to any person or entity for any personal injury, property damage or
any other direct, indirect, special or consequential damage or liability whatsoever, arising out of or
resulting from any actions by any person that are contrary to this manual or any of the information,
recommendations or descriptions contained herein or the failure of any person to implement the
procedures described herein correctly or to follow caution and safety decals located on the Thermo
King unit.

3
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
EPA Emission Control System Warranty Statement 9
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General Safety Practices . . . . . . . . . . . . . . . . . . . . . . 12
Automatic Start/Stop Operation . . . . . . . . . . . . . . . . . 13
Electrical Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Battery Installation and Cable Routing . . . . . . . . . . . . 13
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Refrigerant Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
First Aid–Refrigerant . . . . . . . . . . . . . . . . . . . . . . . 15
First Aid–Refrigerant Oil . . . . . . . . . . . . . . . . . . . . 15
Safety Decals and Locations . . . . . . . . . . . . . . . . . . . 16
Condenser and Evaporator Fans . . . . . . . . . . . . . 16
High Voltage Components . . . . . . . . . . . . . . . . . . 16
Do Not Use Ether Starting Aids . . . . . . . . . . . . . . 18
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Unit Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Features and Options . . . . . . . . . . . . . . . . . . . . . . . . .20
Rail Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ELC (Extended Life Coolant) . . . . . . . . . . . . . . . . . . . .23
EMI 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Thermo King X430 Reciprocating Compressor . . . . . .24
Electronic Throttling Valve . . . . . . . . . . . . . . . . . . . . . .24
SMART REEFER 4 (SR-4) Control System . . . . . . . . .25
Diesel Operation . . . . . . . . . . . . . . . . . . . . . . . . . .25
Electric Operation . . . . . . . . . . . . . . . . . . . . . . . . .26
CYCLE-SENTRYTM Start-Stop Controls . . . . . . . . . .26
Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
OptiSet Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
FreshSet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Opening the Front Doors . . . . . . . . . . . . . . . . . . . . . . .29
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . .30
Unit Protection Devices . . . . . . . . . . . . . . . . . . . . . . . .30

4
Remote Status Display (Optional) . . . . . . . . . . . . . .34
Manual Pretrip Inspection
(Before Starting the Unit) . . . . . . . . . . . . . . . . . . . . .37
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . .39
SMART REEFER 4 (SR-4) Controller Overview . . . . .39
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Control Panel Display . . . . . . . . . . . . . . . . . . . . . .40
Display Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Hard Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Turning Unit On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
If a Flash Drive is Connected: . . . . . . . . . . . . . . . .44
Configurable Soft Keys . . . . . . . . . . . . . . . . . . . . .45
Display Heater . . . . . . . . . . . . . . . . . . . . . . . . . . .46
If a Language is Enabled . . . . . . . . . . . . . . . . . . .46
If Log Alarms are Present . . . . . . . . . . . . . . . . . . .48
Turning The Unit Off . . . . . . . . . . . . . . . . . . . . . . . . . .49
The Standard Display . . . . . . . . . . . . . . . . . . . . . . . . .50
The TemperatureWatch Display . . . . . . . . . . . . . . . . .51
Changing The Setpoint . . . . . . . . . . . . . . . . . . . . . . . .52
Numerical Setpoints . . . . . . . . . . . . . . . . . . . . . . .52
Named Products - OptiSet Plus . . . . . . . . . . . . . .52
Both Numerical Setpoints and Named Products . 53
Changing the Setpoint - Numerical Setpoint . . . . 53
Changing the Setpoint - Named Product . . . . . . . 56
Changing the Setpoint - Both Numerical Setpoint
and Named Product Available . . . . . . . . . . . . . . . 60
Starting the Diesel Engine . . . . . . . . . . . . . . . . . . . . . 62
Starting the Electric Motor . . . . . . . . . . . . . . . . . . . . . 63
Switching from Diesel to Electric . . . . . . . . . . . . . . . . 64
Switching from Electric to Diesel . . . . . . . . . . . . . . . . 65
Initiating a Manual Defrost Cycle . . . . . . . . . . . . . . . . 66
Terminating a Defrost Cycle . . . . . . . . . . . . . . . . . . . . 68
Selecting Cycle Sentry or Continuous Mode . . . . . . . 69
Using the Gauges Key . . . . . . . . . . . . . . . . . . . . . . . . 72
Gauges Available . . . . . . . . . . . . . . . . . . . . . . . . . 72
Using The Sensors Key . . . . . . . . . . . . . . . . . . . . . . . 74
Sensors Available . . . . . . . . . . . . . . . . . . . . . . . . 75
Using the Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . 76
Pretrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Performing a Pretrip Test . . . . . . . . . . . . . . . . . . . 79
Flash Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Flash Drive Icon . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Selecting the Flash Drive Menu from the Main Menu
(If Already Connected) . . . . . . . . . . . . . . . . . . . . . . . . 83