Tiger SABER BOOM JD6145-55M/R T4F Service manual

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SABER BOOM
ASSEMBLIES
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Tiger Corporation
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1-800-843-6849
1-605-336-7900
www.tiger-mowers.com
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TO THE OWNER / OPERATOR / DEALER
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BEFORE YOU START!! 5HDGWKHVDIHW\PHVVDJHVRQWKHLPSOHPHQWDQGVKRZQLQWKLVPDQXDO
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READ AND UNDERSTAND THIS MANUAL! Non–English speaking operators will need to GET
THE MANUAL TRANSLATED as needed!
Warranty Information: Read and understand the complete Warranty Statement found in this manual. Fill out the
Warranty Registration form in full and return it within 90 days. Make certain the Serial Number of the machine is
recorded on the Warranty Card, and form that you retain.

Complete Boom mower.
Shown disconnected.
Lift boom Swivel with over head
hoist and align with pin.
Attach 1/4” lines so that controls can be used
to help lift and line up boom arm tting.
Connect end of primary boom arm to
swivel with horizontal pin.
Total time for assembly is 1 1/2 hours.
Take out 4 bolts in stow plate
and slide to far right, this is
the working position for stow.
WWW.TIGERMOWERS.COM
Tiger Corporation
3301 N Louise Ave.
Sioux Falls, SD 57107
800-843-6849

Connect boom arm cylinder to top
tab on swivel. Connect swing cylinder with
vertical pin located on right side of swivel.
Attach hose clamp to side of swivel.
Run 1” lines on bottom 2 spaces of clamp
and run 1/4” lines on top space.Measurement
is 38” for 1” lines, clamp to clamp. Match 1/4”.
Connect 1” hoses.
Wrap hoses in teon wrap. Wrap is located in
the cab of tractor.
Connection complete - front side view. Connection complete - back side view. Approx.
4 hrs shop time to complete assembly.

FORWARD
Thismanualcontainsinformation aboutmanyfeatures of the Tigermowing
androadsidemaintenanceequipment. Someoftheseinclude:Safetyprecautions,
Assemblyinstructions,Operations,Maintenance andParts.Thismanualwillalso
assistyouintheproper break-in,daily care,andtroubleshootingof yournew
mower.
Werecommendthatyoureadcarefullytheentiremanualbeforeoperatingthe
unit. Also,timespentinbecoming fullyacquainted withitsperformancefeatures,
adjustments,andmaintenancescheduleswillbe repaid ina longand satisfactory
lifeof theequipment.
Troubleshooting - Please, before you call, helpustohelpyou!
Pleaselookattheequipment toobservewhatishappening,then:
•Classifytheproblem
• Hydraulic,electricalormechanical -Readthetrouble shootingsection
• TractororTruckchassis- Contactvehicledealer
•Ifunable tocorrect theproblem yourself,contactyour localTigerDealerafter
gathering:
• Machinemodel _______________________
•Serialnumber ________________________
• Dealername _________________________
• Detailedinformationabouttheproblemincludingresultsoftroubleshooting
AttentionOwner/Operator / Dealer: Itisyourobligationtoread,andunderstand,
thewarrantyinformationsectionlocatedat thebackofthismanualdenotingthatthe
purchaserunderstandsthesafetyissuesrelatingtothismachineandhasreceived
andwill reada copyof thismanual.
Ifat any time,you have aservice problem withyourTigermower,Contact
yourlocal dealerfor serviceand partsneeded.
MANUFACTURED BY: DISTRIBUTED BY:
TigerCorporation _____________________
3301 N. LouiseAve. _____________________
SiouxFalls,SD 57107 1-_____-_____-________
1-800-843-6849 1-_____-_____-________
1-605-336-7900
www.tiger-mowers.com

TABLE OFCONTENTS
SAFETY SECTION_____________________________________ 1
ASSEMBLY / MOUNTING SECTION______________________ 2
OPERATION SECTION_________________________________ 3
MAINTENANCE SECTION______________________________ 4
PARTS SECTION______________________________________ 5
COMMON PARTS SECTION____________________________ 6
WARRANTY INFORMATION_____________________________ 7
Thissymbolmeans:
CAUTION – YOUR SAFETY IS AT RISK!
When you see this symbol, read and
followtheassociatedinstructionscarefully
orpersonalinjuryor damage may result.
Tigerisaregisteredtrademark.

Safety Section 1-1
© 2015 Alamo Group Inc.
SAFETY SECTION

SAFETY
BOOM Safety Section 1-2
© 2015 Alamo Group Inc.
SAFETY
GENERAL SAFETY INSTRUCTIONS AND PRACTICES
A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings,
and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these
Safety Messages before assembling, operating or servicing this Implement. This equipment should only be
operated by those persons who have read the manual, who are responsible and trained, and who know how
to do so responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in this
Manual and in the Safety Messages on the implement. Always follow the instruction in this
manual and use good common sense to avoid hazards.
NOTE: If you want a translation of this safety section in one of the following Languages, please contact:
Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: [phone]; Safety Section Translations
are available in Spanish, Portuguese, French, German, Russian. PN GS01
Practice all usual and customary safe working precautions and above all---
remember safety is up to YOU. Only YOU can prevent serious injury or death
from unsafe practices.

SAFETY
BOOM Safety Section 1-3
© 2015 Alamo Group Inc.
SAFETY
Operator Safety
TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING:
•READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages.
•WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment
•WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases.
•DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury.
•DO NOT USE DRUGS or ALCOHOL before or while operating equipment.
•DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol.
•CONSULT medical professional for medication impairment side effects.
•STAY CLEAR of hot surfaces such as Mufflers, hydraulic pumps, valves and tanks.
•STAY ALERT, prolonged operation can cause fatigue, STOP and REST.
GENERAL OPERATING SAFETY
VISIBILITY CONDITIONS WHEN MOWING:
•OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility.
•BE ABLE TO SEE and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign
objects.
• Avoid backing up while mowing, vision may be limited, severe damage or injury can occur.
• DO NOT run tractor in enclosed building without adequate exhaust ventilation.
GROUND SPEED WHEN MOWING:
•NORMAL SPEED range is between 1 to 2 mph(1-3 kph).
•ADJUST MOWING SPEED for terrain conditions and grass type, density and cut height.
•REDUCE MOWING SPEED when near steep slopes, ditches, drop-offs, overhead obstructions, power lines and to avoid debris
and foreign objects.
TRACTOR and MOWER
•DO NOT operate the tractor or mower unless the equipment is maintained and operating properly.
•DISCONTINUE OPERATION if tractor or mower electrical and hydraulic controls do no function properly.
•DISCONTINUE OPERATION of the tractor if the braking or steering systems do not function properly.
•DO NOT operate the tractor or mower if there are any hydraulic leaks.
INSECT INFESTATION
•DO NOT operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor
cab.
PTO SPEED:
•DO NOT EXCEED IMPLEMENT RATED PTO SPEED
•AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures.
SAFETY SIGNS:
•REPLACE missing, damaged or unreadable safety signs immediately. PN OSBM-01

SAFETY
BOOM Safety Section 1-4
© 2015 Alamo Group Inc.
SAFETY
CRUSHING HAZARDS
TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER,
ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT:
•USE ROPS and SEAT BELT equipped tractors for mowing operations.
•KEEP ROPS lock in up position.
•ALWAYS BUCKLE UP seat belt when operating tractor and equipment.
•ONLY OPERATE tractor and equipment while seated in tractor seat.
WHEN RAISING BOOM MOWER:
• Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled.
•KEEP BYSTANDERS CLEAR of area TO AVOID crushing.
•KEEP sufficient clearance around implement and wings TO AVOID contacting buildings or overhead power lines.
LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement.
TO AVOID EQUIPMENT FALLING while working near or under lifted boom, components and
Mower Head:
• SECURELY SUPPORT or block up raised equipment, wings and components.
• BLOCK UP and securely support equipment before putting hands, feet or body under raised equipment or lifted compo-
nents.
• KEEP BYSTANDERS CLEAR of raised boom or mower head until securely blocked up.
WHEN PARKING Implement and Tractor:
•LOWER Mower Head to the ground or BLOCK lifted parts before leaving equipment.
•NEVER leave implement unattended in a raised position.
TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT:
•NEVER ALLOW children to play on or around Tractor or Implement.
• DO NOT operate without operator CAB or OVERHEAD protection. Falling limbs and debris can cause injuries. PN CHBM-01

SAFETY
BOOM Safety Section 1-5
© 2015 Alamo Group Inc.
SAFETY
CONNECTING OR DISCONNECTING IMPLEMENT SAFETY
TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR
IMPLEMENT:
WHEN connecting mower head to the boom:
•KEEP BYSTANDERS AWAY from tractor and mower.
• Ensure there is enough room to lift and swing the boom with out hitting objects
BEFORE connecting and disconnecting the mower head or boom:
•STOP TRACTOR ENGINE, place transmission into park, engage parking brake and remove key.
WHEN connecting and disconnecting the mower head or boom:
• DO NOT crawl or walk under raised mower head or boom. (Refer to Instructions in Operation Section)
WHEN CONNECTING IMPLEMENT DRIVELINE:(If equipped)
TO AVOID implement driveline coming loose during operation:
•LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft.
•SECURELY seat yoke locking balls in PTO shaft groove.
•PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY
ATTACHED.
TO AVOID broken driveline during operations:
•CHECK driveline for proper length between PTO shaft and implement gearbox shaft.(Refer to Instructions in Operation
Section)
• Drivelines too short can pull apart or disengage.
• Drivelines too long can bottom out.
• Bottoming driveline telescoping assembly will stop sliding and become solid.
• Driveline bottoming can push through support bearings and break off PTO shaft.
CONTACT DEALER if implement driveline does not match Tractor PTO shaft:
•DO NOT USE PTO ADAPTER.
Using a PTO adapter can cause:
• Excessive vibration, thrown objects, blade and implement failures by doubling operating speed.
• Increased working length exposing unshielded driveline areas and entanglement hazards. PN CDBM-01

SAFETY
BOOM Safety Section 1-6
© 2015 Alamo Group Inc.
SAFETY
THROWN OBJECTS HAZARDS
ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE
CONDITIONS.
TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS:
• KEEP bystanders 300 feet away
STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:
•All THROWN OBJECT SHIELDING including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands,
Side Skirts and Skid Shoes in place and in good condition when mowing.
• Mower is close and parallel to ground without exposing blades.
•MOWING AREA has been inspected and foreign materials and debris have been removed.
•DO NOT shred or mow loose or previously cut material if BYSTANDERS are within 300 feet.
•PASSERSBY are inside enclosed vehicle.
INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING:
•REMOVE debris, rocks, wire, cable, metal objects and other foreign material from area.
Wire, cable, rope, chains and metal objects can be thrown or swing outside deck with great velocity:
1. MARK objects that cannot removed.
2. AVOID these objects when mowing.
HIGH GRASS and WEED AREA INSPECTION:
•INSPECT for and REMOVE any hidden large debris.
•MOW at Intermediate height
•INSPECT and remove remaining debris
•MOW at final height.
MOWER THROWN OBJECT SHIELDING:
•KEEP all thrown object shielding including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands, Side
Skirts and Skid Shoes in place and in good condition when mowing.
•DO NOT OPERATE with any thrown object shielding missing, damaged or removed.
RIGHT OF WAY (Highway) MOWING
• Stop mowing if any bystander comes within 300 feet of the mower.
• No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury:
1. MAINTAIN MOWER SHIELDING, side skirts, skid shoes, and blades in good operational condition,
2. RAISE CUTTING HEIGHT to 6 INCHES minimum,
3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS,
4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground
while mowing. PN TOBM-01

SAFETY
BOOM Safety Section 1-7
© 2015 Alamo Group Inc.
SAFETY
THROWN OBJECTS HAZARDS (Continued)
MOWER OPERATION:
•DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material.
•USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area.
• Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or
use enclosed tractor cab.
•ADJUST mower head close and parallel to ground without exposing blades.
•ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire, rocks, posts, curbs,
guard rails and fixed obstructions.
•CLOSE Mower door and stop operating if bystanders come within 300 feet of the mower.
• Keep mower door closed when cutting close to the ground.
• Open door only to cut large brush or tree limbs. Close door immediately after cutting limb.
•DO NOT push mower head down onto material to cut it, use the front tips of the mower blades to cut into
the material.
•DO NOT operate mower when mower is in transport position.
•STOP MOWING immediately if blades strike heavy objects, fixed structures, metal guard rails and
concrete structures:
1. BLADES CAN FAIL from impact and objects can be thrown with great velocity.
2. INSPECT and REPLACE any damaged blades.
3. CHECK blade carrier and REPLACE if damaged.
•DO NOT mow in standing water TO AVOID possible BLADE FAILURE.
•AVOID MOWING in reverse:
1. STOP PTO and back up mower.
2. LOWER mower, engage PTO and mow forward.
•DISENGAGE mower head and wait until BLADES stop rotating before raising mower to transport
position.
•DO NOT ENGAGE PTO with mower in transport position.
•STOP mowing when EXCESSIVE VIBRATION occurs:
1. STOP PTO and tractor ENGINE.
2. INSPECT mower for vibration source.
3. REPLACE any damage parts and bent or damaged BLADES. PN TOBM-02

SAFETY
BOOM Safety Section 1-8
© 2015 Alamo Group Inc.
SAFETY
RUN OVER HAZARDS
TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR
EQUIPMENT RUN OVER:
•USE ROPS and SEAT BELT equipped tractors for mowing operations.
•KEEP ROPS locked in UP position.
•ONLY start tractor while seated in tractor seat.
•ALWAYS BUCKLE UP seat belt when operating tractor and equipment.
•ONLY OPERATE tractor and equipment while seated in tractor seat.
•NEVER ALLOW RIDERS on tractor or implement.
• When not mowing stow Boom and Mower head in transport location before moving.
WHEN MOUNTING AND DISMOUNTING TRACTOR:
•ONLY mount or dismount when tractor and moving parts are stopped.
•STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and
remove key before dismounting from tractor. PN ROBM-01

SAFETY
BOOM Safety Section 1-9
© 2015 Alamo Group Inc.
SAFETY
PTO ENTANGLEMENT HAZARDS
KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR
DEATH:
STAY AWAY and KEEP hands, feet and body AWAY from rotating blades, drivelines and parts until all moving
elements have stopped.
•STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped.
•ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off.
PTO SHIELDING:
TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT:
•KEEP PTO shields, integral driveline shields and input shields installed
•DO NOT OPERATE mower without shields and guards in place or missing
•REPAIR OR REPLACE if damage, broken or missing
•ALWAYS REPLACE GUARDS that have been removed for service or maintenance.
• Do Not use PTO or PTO guard as a step.
TO AVOID broken driveline during operations:
•CHECK driveline for proper length between PTO shaft and implement gearbox shaft.(Refer to Instructions in
Operation Section)
• Drivelines too short can pull apart or disengage.
• Drivelines too long can bottom out.
Bottoming driveline telescoping assembly will stop sliding and become solid.
• Driveline bottoming can push through support bearings and break off PTO shaft
•AVOID sharp turns or lift mower to heights to cause driveline "knocking".
• Lubricate driveshaft-telescoping components weekly.
CONTACT DEALER if implement driveline does not match Tractor PTO shaft:
•DO NOT USE PTO ADAPTER.
Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by
doubling operating speed. Increased working length exposing unshielded driveline areas. PN PE01

SAFETY
BOOM Safety Section 1-10
© 2015 Alamo Group Inc.
SAFETY
MOWER BLADE CONTACT HAZARDS
KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM
BLADE CONTACT:
•STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving
elements have stopped.
•DO NOT put hands or feet under mower decks
•STOP rotating BLADES disengage mower switch and PTO and wait for blade to stop rotating before raising mower
head.
• DO NOT approach Sickle Bar head until Tractor Engine has been shut off.
•STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped. PN MBBM-01

SAFETY
BOOM Safety Section 1-11
© 2015 Alamo Group Inc.
SAFETY
HIGH PRESSURE OIL LEAK HAZARD
TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS
PENERATING SKIN:
•DO NOT OPERATE equipment with oil or fuel leaks.
•KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system
pressure.
•RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system.
•REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks.
HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE.
WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS:
•ALWAYS WEAR safety glasses and impenetrable gloves.
•USE paper or cardboard to search for leaks.
•DO NOT USE hands or body parts to search for leak.
•KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid.
• Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury.
Use caution when removing Hydraulic Tank cap.
• Tank contents maybe under pressure
• Allow oil to cool before removing cap.
• Relieve oil pressure before removing cap slowly.
• Stay away from hot oil that may spray from tank.
PN HPBM-01

SAFETY
BOOM Safety Section 1-12
© 2015 Alamo Group Inc.
SAFETY
ELECTRICAL & FIRE HAZARDS
TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN
WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES:
•INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines,
cables and Utility, Municipal, or other type structure.
•KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions.
•DO NOT allow mower to contact with any Utility, Municipal, or type of structures and obstructions.
•CALL 811 and 1-800-258-0808 for identify buried utility lines.
FIRE PREVENTION GUIDELINES while Operating, Servicing, and Repairing Mower and Tractor to
reduce equipment and grass fire Risk:
•EQUIP Tractor with a FIRE EXTINGUISHER
•DO NOT OPERATE mower on a tractor equipped with under frame exhaust
•DO NOT SMOKE or have open flame near Mower or Tractor
•DO NOT DRIVE into burning debris or freshly burnt area
•AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock.
•DO NOT operate if oil is leaking. Repair oil leak and remove all accumulated oil before operating.
•CLEAR any grass clippings or debris buildup around mower hydraulic pumps, valves or tanks.
•SHUT OFF ENGINE while refueling. PN EFBM-01