Tomberlin Anvil User manual
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intendedprimarilyforeducationalpurposesonly.Someexperiencedconsumersprefertodothe
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interactionwithyourlocaldealerfirstandtoneverattemptaprocedureyouareunfamiliarwithsafely
performing.Anelectricvehiclehasasignificantvoltagethatcanresultinshock,fireandinjuryifnot
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torquesettingsthatwhennotfollowedcanresultindangerous,possiblylifethreateningsituations.
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AnvilOperator’sManual Page1
A N V I L
OPERATOR’S MANUAL
Electric Low-speed
Vehicle
(LSV)
AnvilOperator’sManual Page2
WARNING
zTHE TOMBERLIN ANVIL IS EQUIPPED TO OPERATE AT A TOP SPEED OF 25MPH
(40 KPH) AND IS INTENDED FOR USE AS A LOW-SPEED-VEHICLE.
WARNING
WHEN OPERATING VEHICLE ON PUBLIC ROADS
THIS VEHICLE OFFERS MUCH LESS CRASH PROTECTION THAN A NORMAL
PASSENGER CAR, VAN, OR TRUCK. THIS MEANS A HIGHER RISK OF INJURY OR
DEATH ON COLLISIONS, EVEN AT LOW SPEEDS. THE HIGHER THE SPEED OF THE
TRAFFIC AROUND YOU, THE HIGHER THE RISK OF INJURY MAY OCCUR.
To reduce these risks:
zObey all traffic regulations.
zAvoid roads with regular traffic, even if the speed limit is low.
zWhenever possible, stay on roads and lanes limited to low speed vehicle.
zAll passengers should wear safety belts at all times.
zAvoid operating vehicle at night if possible, because your vehicle may be hard for others
to see.
zTo reduce the chance of the vehicle tipping over, reduce speed when turning and
maneuvering through curves and hills.
zNever drink and drive. Not only is drinking and driving unsafe, but doing so may violate
state and local laws.
WARNING
THIS PRODUCT CONTAINS OR EMITS CHEMICALS OR SUBSTANCES THAT HAVE
BEEN DETERMINED BY THE STATE OF CALIFORNIA TO CAUSE CANCER AND
BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
AnvilOperator’sManual Page3
WARNING
•This vehicle is not designed to be used in conjunction with child safety seats
•Do not use or install child safety seat in any seat or position in the vehicle
•Always obey and follow laws and regulations regarding the transportation of
children
•Children that require the use of a child safety seat in a regular type automobile
should not be transported in this vehicle
AnvilOperator’sManual Page4
Foreword
Thank you for the purchase of your Tomberlin Anvil. Your satisfaction with your new
vehicle is important to all of us at Tomberlin.
Please take the time to review this Operator’s manual and abide by all safety and
operation warnings before allowing anyone to operate your new Anvil. Familiarizing
yourself with the Operator’s Manual and warnings will help avoid possible personal
injury and property loss.
We hope that you will consider this manual as an indispensable part of the vehicle.
The information contained in this document is subject to change without notice.
Tomberlin reserves the right to make design changes to vehicle without obligation to
make these changes on units previously sold.
IMPORTANT OPERATING NOTES:
zALWAYS OPERATE YOUR ANVIL IN COMPLIANCE WITH YOUR STATE AND
LOCAL VEHICLE REGULATIONS INCLUDING REGISTRATION, TITLING,
INSURANCE, SEAT BELT USAGE, AND OPERATOR’S LICENSING.
zSWITCH VEHICLE TO OFF POSITION, REMOVE KEY AND SET PARKING BRAKE
PRIOR TO EXITING DRIVER’S SEAT.
zALWAYS FASTEN YOUR SEAT BELTS!
zTO EXTEND THE LIFE OF YOUR BATTERIES:
°KEEP BATTERIES FULLY CHARGED WHENEVER POSSIBLE.
°AVOID DEEP DISCHARGING OF BATTERIES WHENEVER POSSIBLE
°USING THE BATTERY WATERING SYSTEM, ADD DISTILLED WATER AS
NECESSARY.
°ALWAYS WEAR SAFETY GOGGLES OR EYE PROTECTION, RUBBER GLOVES,
AND A MASK BEFORE HANDLING BATTERIES.
°KEEP YOUR ANVIL PLUGGED INTO THE CHARGER EVEN DURING LONG
ABSENCES. THE CHARGER IS COMPUTER CONTROLLED AND WILL MONITOR
AND MAINTAIN YOUR BATTERIES PEAK CONDITION.
°WHEN NEW（FIRST 4 WEEKS）AND UNDER HEAVY USE CHECK ELECTROLYTE
BY REMOVING THE BATTERY CAPS TO INSURE THAT THE WATERING
FREQUENCY RATE IS MAINTAINING THE PROPER ELECTROLYTE LEVEL.
AnvilOperator’sManual Page5
CONTENTS
Precautions ------------------------------------------------------------------6
Safety Regulations---------------------------------------------------------6
General Warnings-----------------------------------------------------------6
Appearance of Control-----------------------------------------------------8
Controls And Operation---------------------------------------------------9
Pre-operation Inspection-------------------------------------------------14
Driving Instructions--------------------------------------------------------15
Towing--------------------------------------------------------------------------16
Storage-------------------------------------------------------------------------16
Maintenance------------------------------------------------------------------17
- Scheduled Maintenance----------------------------------------------18
- Battery Pack--------------------------------------------------------------21
Charger-------------------------------------------------------------------------23
Cleaning -----------------------------------------------------------------------26
Vehicle Specifications-----------------------------------------------------27
Warranty------------------------------------------------------------------------28
AnvilOperator’sManual Page6
PRECAUTION
The Anvil is designed and manufactured as a Low-Speed-Vehicle (LSV). It is important that
every Operator become familiar with safe operation of the vehicle as described in this
Operating Manual and also with all applicable State, Local, and Community regulations
governing the use of an LSV.
SAFETY REGULATIONS
It is required to read the Owner’s manual completely before operating the vehicle or
attempting repair work.Any violations of instructions in the manual may lead to property loss,
serious injury, or even death.
Pay special attention to important statements with the words such as “Danger”, “Warning”,
“Caution”, “Attention” etc…
If any of the operation/warning decals are damaged, defaced, destroyed, or illegible it is
important that they be replaced with new decals. Please contact the manufacturer or your
dealer to obtain new decals.
DANGER
DANGER indicates an immediate hazard that if ignored, will result in severe personal
injury or death.
WARNING
WARNING indicates an immediate hazard that if ignored, could result in severe
personal injury or death.
CAUTION
CAUTION indicates a hazard or unsafe practice that if ignored, could result in minor
personal injury or product or property damage.
GENERAL WARNINGS
The following safety procedures should be followed during vehicle operation, maintenance
or repair. Other special warning signs are described in this manual.
DANGER
AnvilOperator’sManual Page7
The Anvil contains batteries which can emit quantities of explosive gases. Keep the
vehicle in a well ventilated area and away from sparks and open flames.
Ventilate when charging or operating the vehicle in enclosed areas.
Do not perform service or maintenance on batteries while vehicle is charging.
The Anvil does not offer protection from lightning, flying debris, or other storm
hazards. Upon indication of severe weather condition, seek appropriate shelter
immediately.
WARNING
Inspect battery terminals, cables and batteries before each use.
Always wear a full face shield, rubber gloves and rubber apron when working with or
in close proximity to batteries.
Turn the ignition switch to the off position Turn the ignition switch to the off position,
remove the key, set the park brake, unplug the charger and place the run/tow switch to
the two position before inspecting or performing any type of service on the vehicle.
Connections should be tight and free of corrosion.
Utilize insulated tools only when working with electrical connections.
The tightness of the battery terminal nut should be between 95-105 inch pounds of
torque. Do not over tighten. Loose and/or over tightened connections can cause battery
failure, explosion and or fire.
Do Not Overfill the Batteries and keep batteries clean and free of moisture.
If any high heat condition or burning smell is noticed immediately park the vehicle in a
safe location, place the ignition in the off position, move yourself and passengers away
quickly to a safe distance from the vehicle and contact your dealer for assistance and
repair. If fire or smoke is detected contact your local fire department immediately. Do not
store your vehicle inside if any of these conditions exist.
Only use recommended batteries of the correct size.
Only authorized mechanics should perform maintenance or repair on the Anvil. It is
required to abide by all regulations and safety decals on the vehicle while performing any
type of maintenance or repairs.
To carry out repair work: turn the run/tow switch to the “TOW” position. Turn the
vehicle off, remove the key and chock the tires. Set the direction selector to its Neutral
position.
Use only insulated tools to handle the battery pack and electrical components.
Remove all jewelry and loosen items before performing maintenance procedures.
Improper application or maintenance will lead to deterioration of vehicle performance
AnvilOperator’sManual Page8
and reduce the overall life of the vehicle.
Do not attempt to alter the vehicle in any manner which would affect stability, control,
or top speed. Such alterations may lead it serious injury or death, violate state and local
laws, and will void the manufacturer’s warranty.
APPEARANCE OF THE ANVIL CONTROLS
1. Headlight & turn signal stalk 15. Cup holder
2.Brakefluidreservoir 16.FWD/REVswitch
3.Steeringwheel 17.Emergencyflasherswitch
4. Speedometer/ Instrument Display 18. Key switch
5. Windshield wiper control and defroster switch 19. Heated Seat switch
6. CD player / Stereo (reference stereo manual ) 20. Parking brake handle
7.Defrostervent 21.Boostbutton
8.12V Power outlet (max 5 AMP rating) 22. High performance switch
9. Speaker
10. Charge indicator
AnvilOperator’sManual Page9
11. Brake pedal
12. Accelerator pedal
13. Front vent handle
14. Defroster
Key Switch
The key switch is located on the right side of steering wheel. The key can only be
removed in the OFF Position.
When you turn the key to this position, all the electrical power will be turned on.
WARNING
zDo not take out the key while driving your car as it will result in sudden power loss and
braking to occur.
zDo not leave the key in the car or leave children in the vehicle unattended.
Instrument Cluster
1. Amperage display 9. Parking brake indicator
2. Left turn signal indicator 10. Brake fluid low indicator
3. Trip odometer reset 11. High beam indicator
4. Speed display 12. Low beam indicator
5.Odometerdisplay 13.Motorovertemperatureindicator
6. Right turn signal indicator
7. Battery Power gauge
8. Voltage display
CONTROLS AND OPERATION
WARNING
AnvilOperator’sManual Page10
zIt is imperative that all operators of the Anvil be familiar with the controls prior to
operation.
zTo avoid unintentional acceleration and vehicle damage, do not turn the direction
selector switch (forward/reverse) until the vehicle has come to a complete stop.
zAlways set the parking brake and remove the key when parking or leaving the vehicle
unattended.
Direction Selector Switch
The direction selector switch is located on the steering column. It has three selections, FWD
for Forward, REV for Reverse and a Neutral toggle position located halfway between the
forward and reverse positions.
IMPORTANT NOTE:
This vehicle is equipped with OIC™ (Operator In Charge™) Technology. For Safety,
the vehicle must be placed in the neutral position before the ignition switch is turned
on, it must also be placed in neutral when changing between Economy and High
Performance modes, again for safety the vehicle will only start in economy mode if
the vehicle was left in High Performance mode when shut off it will need to be
switched out of High Performance to Economy and then back to High Performance
while in neutral if that is the initially desired driving mode.
Multifunction Stalk
The Multi-Function Stalk is a multi-feature control. It is located on two sides of the steering
wheel and functions similar to an automobile for turn signaling, headlight (High beam and
low beam), horn control, windshield wiper and defroster button.
Turn Signal
AnvilOperator’sManual Page11
Pushing downward on the stalk indicates a left turn, pushing upward a right turn. Note: the
turn signal is self cancelling. It will automatically return to the off position after a turn, if it
does not the operator should manually move the stalk to the center position upon completing
each turn.
Horn
To activate the horn, depress the button on end of the turn signal stalk.
Trip Odometer
To reset the trip odometer depress the reset button and Hold for Three seconds. To change
the reading from miles to kilometers depress and hold the reset button for Six seconds.
Headlights
Turn the multi-function stalk point to the headlight position. The headlamps will illuminate
and the stalk will continue to function the same for turn signaling and horn.
Windshield Wiper
Turning the right side stalk to “INT”, ”LO” or ”HI” position, the wiper will work as Intermittent,
low speed or high speed.
Defroster Switch
Pushing up on the right side stalk will activate the front windshield defroster (if your vehicle is
equipped with this option)
Boost Button
Located on the left side of the steering column. When the boost button is
depressed, the indicator lamp on the display will illuminate and the drive of the
vehicle will boost up for approximately 30 seconds. This can be in traffic or uphill,
when the vehicle is in economy mode.
High Performance Switch
The high performance switch is located on the left side of the steering column.
To activate High Performance mode, stop the vehicle place it in neutral and
depress the HP switch. The light on the switch will illuminate and also the HP
symbol will illuminate on the display
Heated Seat Switch
AnvilOperator’sManual Page12
Located next to the hand brake. Press forward or rearward to the designated
position, when the indicator lamp is on, the seat will heat itself either in high or
low as desired.
Parking Brake
The Anvil is equipped with a hand operated parking brake positioned between the seats.
Pull the handle upward to engage the parking brake. The longer distance it is pulled, the
stronger the parking. In order to release the brake, pull the handle upward slightly, and press
the button which is located in the front of handle at the same time, and then place the handle
in the original position.
IMPORTANT NOTE: The vehicle will not operate if the parking brake is engaged
To prevent the vehicle from rolling, this brake should be applied whenever the vehicle is
parked or left unattended.
If the Parking Brake is engaged while the key switch is in the on position, a red (P) light
will illuminate on the Instrument Cluster indicating the parking brake is engaged.
WARNING
●The direction switch should be placed in the neutral position the high performance switch
placed in the economy position, and the parking brake applied with the key removed
whenever the operator exits the vehicle
Brake Pedal
The brake pedal is the larger foot pedal to the left of the accelerator pedal. The brake pedal
engages all four of the Anvil brakes for shorter stopping distances. To slow the vehicle down,
the operator should depress the brake pedal.
Accelerator Pedal
The accelerator pedal is the smaller pedal to the right of the brake pedal. When depressed,
the accelerator pedal will engage the drive motor in the direction the FWD/REV switch is set.
zThe vehicle will accelerate up to its top speed of just under 25 mph at which time power
will be reduced to the motor. When driving in High Performance mode, top speed in
economy mode is 20 mph.
zWhen the reverse position is selected, vehicle speed is reduced.
AnvilOperator’sManual Page13
zSmooth, slow acceleration will substantially increase the vehicle range.
zAlways remember to disengage the parking brake prior to operating the vehicle.
Accelerator pedal operation Manual parking brake operation Brake pedal operation
Power outlet
Located to the right of the CD player. The power output is DC12-13.5V and rated for a
Maximum Amp draw of 5A.
Safety Belts
The Anvil has two front seats and one rear bench seat and is equipped with four safety belts,
one for the driver and the others for the passengers. The safety belts should be used at all
times while operating the vehicle.
The Anvil is not equipped for child safety seats or infant carrying seats. Children under 12
years of age should be transported in a full size car with appropriate child restraints.
Pregnant, disabled, or injured persons should consult their doctor for specific
recommendations before operating the Anvil.
To properly secure the seatbelts, pull the metal tab out away from the retractor and insert
into one of the two the buckles located near the center of the seat. Aclick will be heard when
the tab is securely latched. Properly adjust and ensure a snug fit by pulling the shoulder
portion upward.
The retractor will lock the belt during sudden stops. It may also lock if the person leans
forward too quickly. Slow, easy motions will allow for free travel.
To release the safety belt, press the buckle release button and allow the belt to retract. If the
belt does not retract, check for kinks or twists in the belt.
AnvilOperator’sManual Page14
WARNING
zAlways operate the vehicle with seat belts properly fastened.
zMake sure the seat belts are latched securely and are free from twists or kinks.
zPosition the shoulder belt across the top of the shoulder. Do not place the shoulder belt
under an arm.
zLoose fitting safety belts significantly reduce protection. Keep belts snug and positioned
low on the hips.
zDo not exceed the recommend number if occupants for the vehicle:
Maximum occupants rating is Four Persons
CAUTION
zInspect the safety belt webbing and hardware periodically. Check for cuts, frays or loose
parts. Replace components if excessive wear or damage is noticed.
zKeep safety belts clean and dry. To clean, use mild soap and warm water. Do not use
bleach, dye or abrasive cleaners as this will weaken the belt webbing material.
zDo not insert any foreign objects into the retractor mechanism. Periodically check for
smooth operation and replace if the mechanism is not operating properly.
PRE-OPERATING INSPECTION
Each vehicle has been thoroughly inspected by both the manufacturer and dealer. Before
the initial operation, it is important that the user inspect the vehicle using the following
guidelines:
The following items should be checked on a daily basis prior to vehicle operation:
zGeneral, check that all parts are securely fastened to the vehicle, no parts are missing,
and all screws or nuts are properly tightened.
zReview all warning decals and placement on the vehicle.
zSafety Belts – visually inspect and test for safe operation.
zTires – check for proper inflation as identified on the vehicle Certification Label.
zBatteries – Fill electrolyte level in all cells of each battery. Add distilled water as
described in the Battery Care section of this manual. All wires should be free of
corrosion. Batteries should be fully charged before first use of vehicle.
zBrakes – check hydraulic fluid level. If it is low, immediately call a qualified mechanic for
service.
zCharger cord, plug, and receptacle inspect for cracks, loose connections, or frays.
zForward/Reverse Switch – ensure proper operation
zBrakes – make sure the brake pedal is operating smoothly. The vehicle should come to
a smooth stop when operating. If excessive or low pedal pressure, pulling to one side or
unusual noise is noticed while braking, have the vehicle serviced immediately.
zParking Brake– make sure the hand operated parking brake is functioning properly.
The parking brake should engage the rear tires when in the up position and allow the
AnvilOperator’sManual Page15
vehicle to roll smoothly when in the released position and tow switch is placed in the tow
position.
zReverse Buzzer – the reverse buzzer should sound when the key is in the on position
and the direction is set to reverse.
zSteering – steering should be smooth and consistent with no excessive play in the
steering wheel.
zGeneral – listen for any unusual noises such as squeaks or rattles. Check the vehicle’s
ride and performance. Have a certified Tomberlin Automotive Group authorized
technician investigate anything unusual.
General Operation
zMotor Braking the top speed of the Anvil is limited to 25 mph. The motor will engage
to limit the top speed of the vehicle. The motor acts as a generator, transferring some of
the excess energy into a charging for the batteries.
zRegenerative Braking the Anvil will also apply some slight motor braking while
stopping. A slight extra force may be felt while coming to a complete stop. This indicates
a transfer of some of the excess energy back into the batteries.
DRIVING INSTRUCTIONS
WARNING
zAll drivers must have a valid driver’s license.
zAlways wear seat belts.
zNo more than four occupants at one time on Anvil.
zDo not carry children on your lap or between the seats.
zDo not allow anyone to hang onto any part of the vehicle while operating.
zObey all traffic regulations.
zEnsure all persons have read the operator’s manual and can properly operate the
vehicle.
zEnsure the passengers can properly operate the safety belts before allowing them to
ride.
zAvoid operating at night because the vehicle may be difficult to see by others. If the
vehicle must be operated at night, make sure you use headlamps and tail lamps.
zBring the vehicle to a complete stop prior to shifting between FWD/REV. Failure to do so
may injure an unsuspecting passenger and/or damage the vehicle.
zOperate the vehicle from the driver’s seat only.
zTo help prevent from the risk of serious injury, driver and passenger should keep all body
parts inside the vehicle at all times.
zAvoid sudden and sharp turns.
zTo reduce the chance of the vehicle tipping over, reduce speed while making sharp
turns.
zNever drink and drive. Not only is drinking and driving unsafe, but it may also violate
state and local laws.
Starting the Vehicle
AnvilOperator’sManual Page16
zStudy and understand the controls.
zRemove the battery charger cable if connected.
zMake sure everyone is seated with seat belts properly fastened.
zAdjust rear view mirrors.
zRead the safety decals on the dashboard areas.
zPlace the key in the on position and turn the wheels in the desired direction of motion.
zSelect direction of motion with the FWD/REV switch.
zRelease Parking Brake.
zSlowly apply the accelerator.
zUse the brake to stop and limit vehicle speed.
WARNING
zAvoid driving through water as doing so may damage the drive motor and also reduce
braking performance. If driving through water cannot be avoided, check the brake
operation by gently applying pressure to ensure normal operation occurs.
CAUTION
zWhen stationary on a hill, use the footbrake or parking brake to hold position. Do not use
the accelerator pedal. Holding the accelerator pedal will reduce the life of the batteries
and motor.
Parking the Anvil
zAfter stopping the Anvil, engage the parking brake by pulling up on the hand lever.
zTurn the key switch off, remove the key, and place the FWD/REV switch in the Neutral
position.
zIf the vehicle begins to move while parked, motor braking and an alarm should engage
(if the Run/Tow switch is in the Run position). If the vehicle begins to move after being
parked, safely return to the operating position (if possible) to re-engage the parking
brake.
TOWING
WARNING
zDo not tow behind an automobile or truck on any public roads. To tow the vehicle on
public roads, use a trailer with a minimum load rating of 2,500 lbs.
zTo tow the vehicle, turn the ignition switch to the off position and place the FWD/REV
switch in neutral.
zPlace the Run/Tow switch located under the rear seat to the Tow position.
zUse extreme caution while turning.
zDo not allow persons in the vehicle while being towed.
zAvoid stopping on a hill when towing. Do not allow to roll backwards as this may cause
the vehicle overturn.
AnvilOperator’sManual Page17
STORAGE
DANGER
zDo not attempt to charge frozen batteries or batteries with bulged cases. Discard the
battery. Frozen batteries can explode.
zBatteries in a low state of charge are more likely to freeze. Charge batteries fully before
storing the vehicle.
1. Turn the key off, place FED/REV switch in Neutral, and chock the wheels to prevent
rolling. Apply the parking brake and place the Tow switch in the Tow position.
2. Fully charge the batteries. If possible, keep the battery charger corrected so that the
batteries will not discharge. A computer on the charger will automatically monitor
and charge the batteries. If a reliable AC power supply is not available, disconnect the
charger from the AC supply and disconnect the batteries.
3. Dirty batteries tops can conduct small amounts of electricity and hasten the discharging
of the batteries. Clean battery tops and terminals with a solution of water and baking
soda (1 gallon of water for 1 cup of baking soda). Do not allow this solution to enter the
batteries.
4. Inspect and clean battery wires. Damage or frayed wires should be replaced.
5. Store the vehicle in a cool, dry location.
6. Adjust the tire pressure to the recommended levels.
7. Lubricate front suspension and all other periodic lubrication points.
Returning Car to Service
1. Fully charge the batteries.
2. Check battery electrolyte levels, add distilled water if necessary after charging.
3. Adjust the tire pressure to the recommended levels.
4. Perform Pre-operation inspection.
MAINTENANCE
WARNING
zOnly a certified Tomberlin Automotive Group technician should repair the vehicle. It is
important to abide by all procedures described in this manual and all safety signs such
as “Danger”, “Warning”, or “Caution”.
zIf a problem is found during routine maintenance or inspection, do not operate the
vehicle until the problem has been repaired.
zWear proper safety apparel while repairing the vehicle. Proper safety apparel includes
but is not limited to: safety goggles or approved eye protection, insulated gloves, and a
face mask.
AnvilOperator’sManual Page18
zRemove all jewelry and loose apparel items.
zUse insulated tools while working on any electrical components.
zSet the key switch to OFF and the FWD/REV switch to Neutral. Use chocks to secure
the wheels.
zComponents such as the motor, controller, and resistor may become hot during
operation. To avoid burns, allow these components time to cool before performing
service on the vehicle.
Scheduled Maintenance Procedures
Accelerator pedal Check for normal operation
Battery pack Check the batteries per page 6 of this manual and fill them to the
proper level as described on page 21 of this manual
Brake system Check for normal operation have your dealer service if required
Parking brake Check for normal operation have your dealer service if required
Reverse Check for normal operation have your dealer service if required
Key switch and drive
select Check for normal operation have your dealer service if required
Tires Check tire pressures and for wear, replace as required
Daily by owner
Warning Decals If missing or damaged have your dealer replace
Battery pack Check the batteries per page 6 of this manual
Wiring Check if they are secure, and replace if they are damaged
Entire car Check if any parts are damaged, loose or missing
Weekly inspection
by owner Check all items included in above-mentioned routine checks
Battery pack Clean the tops of battery pack with soda water
Check Brake fluid level, replenish with DOT 3 rated fluid if
required
Service brake system Check brake lines and park brake cables for damage, have your
dealer service if required
Monthly inspection
items by owner or
qualified mechanic
Check all of the above routine/weekly inspection items
Rear Axle Check and fill as required with hypoid gear oil
Entire car Lubricate as required per the chart following this section
Quarterly inspection
items by owner or
qualified mechanic Check all routine/ weekly/ monthly inspection items
Battery pack Check the specific gravity level the, electrolyte level and general
state of the battery pack after performing an equalization charge
Inspect the fluid reservoir fill as required (DOT3)
Service brake system Check the brake shoes and pads for wear, and replace them if
necessary.
Wires Inspect all wiring and connections
Switches Inspect all switches for proper operation
Front wheel alignment Check and adjust if needed
Entire car lubricate entire vehicle as per diagram
Semi-annual
inspection items to
be carried out by
qualified mechanic
only
Check all of the above routine / weekly/ monthly/ quarterly inspection items
Annual inspection Battery pack Carry out discharge test
AnvilOperator’sManual Page19
Motor Check the motor brushes, and replace if necessary
Front wheel bearing Adjust and re-pack bearing if required
Driving axle Check the driving axle and fill
Entire car lubricate entire vehicle as per diagram
items to be carried
out by qualified
mechanic
Check all of the above routine / weekly / monthly/ quarterly/ semi-annual inspection items
Scheduled oiling/ lubrication procedures for electric vehicle
Schedule interval Inspection Position Recommended lubricating oil
Brake pedal 1 General-purpose lithium base grease
Parking brake 2 General-purpose lithium base grease
Shaft, accelerator pedal 3 General-purpose lithium base grease
Reservoir 7 Shell Brake fluid
quarterly inspection
items by owner or
qualified mechanic
Front suspension 4 General-purpose lithium base grease
Check the rear axle and fill 6 Great Wall gear oil 85W/90 GL-5
Annual inspection
items to be carried
out by qualified
mechanic only Check the front-wheel bearing 5 General-purpose lithium base grease
CHECKING HYDRAULIC BRAKE FLUID LEVELS
To check the brake fluid level remove the reservoir cap located on the right hand side of the
dash.
zHow to check brake fluid level
There is a magnetic switch in the reservoir which is connected directly to an indicator light
on the screen of the Instrument Cluster. If the level of the fluid is lower than the standard that
the buoy in the reservoir requires, the indicator light will turn on. You should also periodically
check the fluid manually by removing the cap and visually inspecting as per the next section
on how to add brake fluid.
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