TOOLINE HY30i User manual

CHONGQING HEYA TECHNOLOGY CO., LTD.
TOOLINE
INVERTER
GENERATOR
USER
MANUAL
Model:
HY30i
4-Stroke
Engine

CONTENT
21
21
23
24
25
27
29
30
31
32
04
06
08
08
09
10
10
11
12
13
15
16
18
19
19
20
07
32
34
RESET
Hour-meter 09
33
Stop the engine
0
1
.
Safety
information
02.
Safety
labei
iocations
03.
Components
identification
l)Control
Panel
2)ECON.SW
3)
3)
04.
Pre-Operation
check
1
)Check
oil
level
2)Check
fuel
level
3)Check
air
cleaner
05.
Starting
the
engine
06.Generator
use
1)DC
application
2)AC
application
3)Output
and overload indicator
4)Oil
alert
system
07.
08.
Maintenance
1
(Change
oil
2
)
A
i
r
cleaner
service
3)Spark
plug
service
4)
Spark
arrester
maintenance
09.
Transporting/Storing
1
0
.
Troubleshooting
11
.Technical
specifications
12.
Wiring
diagram
13.
Appendix
1)
Environment
correction
2)Noise
and
access
14.
Consumer
information

1. SAFETY INFORMATION
To ensure personal and property safety, please carefully
read the following information.
WARNING
Read and understand this manual before
using the generator.
The emissions from the engine contain poisonous
carbon monoxide. Use the generator in
ventilated conditions.
Do not touch the hot muffler when the
generator is running, or while cooling down.
Gasoline is explosive and flammable. When
refuelling, the generator needs to be stopped
and be kept away from a fire source.
In order to avoid electric shock or fires, do not connect
another electrical system or generator.
Place the generator on a level surface in order
to avoid overturning or spilling fuel.
Children and pets should be keep away from
the operating area. Do not operate with wet
hands. Do not expose the generator to rain,
moisture or snow.
Place the generator at least 1 m away from
buildings or other equipment during operation.
Repair work should be carried out only by
professionally trained persons.
Do not use the generator underground
Do not use the generator in potentially
explosive atmospheres
Use personal protective equipment such as gloves,
mask and earplugs when you operate or
maintain the generator.
<< 04 >>
A

<<05>>
SAFETY LABEL:
A
WARNING
||
A
WARNING
<§>
•
Do
not
refuel
when
operating.
•
Do
not
refuel
while
smoking
or
near
flames.
•
Please clean
overflowing
fuel.
•
Let the
generator
cool
before
storing.
•
Gasoline
is
explosive
and
flammable,
please
use
the
generator
outdoors
.
Do
not connect
to
a
building'
s
electrical
system.
ÿ«T
A
Do
not
expose
the
generator
to
rain
,
moisture
or snow.
Never
use
inside
a
home
or
in
unventilated
conditions!
exhaust
contains carbon monoxide
).
&
CO
Read the
operator's
instruction
manual
before
operating.

<<06>>
2. SAFETY LABEL LOCATIONS

<<07>>
MUFFLER
FUEL CAP
AIR CLEANER
MAINTENANCE COVER
HANDLE
WHEEL
OIL
MAINTENANCE
COVER
CONTROL
PANEL
STARTER GRIP
BATTERY
MAINTENANCE COVER
3.
COMPONEN DFICATION

3.1)
Control
Panel
O
Hourmeter
©
DC
Terminal
©
DC
Protector
©
Indicator
Lights
©
ECON.
SW
©
Fuel
Switch
©
Engine
Switch
©
AC
Receptacle
©
Ground
Terminal
3.2)
ECON.
SW
(Economy
control
switch)
•
When the
economy
control switch
is
turned
to
"ON"(Vw*),
the
engine
keeps
running
at
idle
state
automatically
when the electrical
appliance
is
disconnected.
It
will
return to
the
proper
speed
when the
electrical load
is
reconnected.
•
The
"ON
"(*»_•«»)
is
recommended
to
minimize
fuel
consumption.
OFF
ON
<
<08>
>

NOTE
In
order
to
reduce
voltage
change
when
a
high
load electrical
appliance
is
connected,
turn
the
economy
control
switch
to
the"OFF"
(V)position.
In
DC
operation,
turn
the
economy
control
switch
to
the
"OFF"('4')position.
When
connecting
both
AC
load and
DC
load,
turn
the
economy
control switch
to
the
"OFF"(V)
position.
"OFF"
(V)
When the
economy
control
switch
is
"OFF"
('S')the
engine
runs
at
high
speed.
3.3)
Reset
•
Under the
condition
of
the
protection,
the
overload
indicator
light
(red)
is
on,
the
"RESET"
button
can recover
the
output
of
the
generator,
and
it
is
unnecessary
to restart
the
engine.
•
Press and hold the
"RESET"
button
for
one
second,
until the overload indicator
light
(red),
and the
output
indicator
light
(green)
is
on.
•
Under the
non-overloading
condition,
the
"RESET"
is
ineffective.
NOTE
ÿ
For
protection
condition,
the
output
indicator
light
(green)
is
off,
and the
overload
indicator
light
(red)
is
on.
ÿ
When
starting
the
engine
the
"RESET"
button
is
available
5
times.
After
this,
the
engine
must
be restarted.
3.4)
Hour
meter
BACKLIGHT
Press the
"DISP"
button
to
display
the
voltage/frequency
of
output,
the
engine
speed
and
cumulative
working
time
in
sequence.
Press
the
"DISP"
button,
the
back-light
of
hour-
meter
will
switch
on,
and
switch
off
without
operating
the button
for
10
seconds.
<<09>>

，
■
■
■
NOTE
Using non-detergent or 2-stroke oil could
shorten the engine’s working life.
Use high quality engine oil with strong
detergents
Use 4-stroke engine oil, certified to meet or
exceed API standards: SG, SF ,SAE
stickiness rating:
15W-40
10W-40
10W-30
5W-30
-30 -20 -10 0 10 20 30
40℃
-20
0
20 40 60 80
100F
NOTE
Carefully use and store the engine oil. Avoid
getting dirt or dust into the engine oil.
Mixing different kinds of engine oil is prohibited.
<<10>>
4. PRE- OPERATION CHECK
WARNING
Be sure the generator is on a level surface and the
generator is stopped. ..
4.1) Check Oil Level
Remove the oil filler cap, fill the specified amount
of the recommended oil and then tighten the oil
filler cap .
NOTE
Do not
tilt
the generator when adding engine
oil. This could result in overfilling and
damage to the engine.
OIL POT
OIL
FILLER
CAP
UPPER LEVEL
Oil Capacity:0.6L
OIL FILLER HOLE

<<11>>
■
■
■
■
NOTE
Before the engine oil drops below the safety
margin, the low oil alert system will stop the
engine automatically. The oil alert indicator
light (red) will be on.
To avoid the inconvenience caused by
unexpected stopping, it is advisable to
check the engine oil level regularly.
4.2) Check Fuel Level
Use unleaded gasoline Octane 91 or higher.
Never use stale or contaminated gasoline or an
oil/gasoline mixture. Avoid getting dirt or water
into the fuel tank. Do not use a mixture of gasoline
containing ethanol or methanol, it will seriously
damage the engine.
Fuel Capacity: 7.4L
UPPER LIMIT MARK
FUEL CAP OPEN
WARNING
●
●
●
●
●
●
Gasoline is extremely explosive and
flammable.
Smoking around the refueling area and fuel
storage area is prohibited.
Do not overfill the fuel tank above the red
upper limit mark. After refueling, make sure
the fuel cap is closed properly and securely.
Clean away fuel spill from fuel tank (No
residual fuel around the neck of tank) before
starting the engine.
Avoid contact with skin or breathing the fuel
vapour.
KEEP OUT OF REACH OF CHILDREN.
THE HIGHEST
FUEL LEVEL
THE LOWEST
FUEL LEVEL
F
E

<<12>>
■
NOTE
Do not run the engine without the air
cleaner element.
4.3) Check Air Cleaner
Check the air cleaner element is clean and in good
condition.
a. Loosen the air cleaner maintenance cover
screws, and remove the cover.
COVER SCREW
AIR CLEANER
MAINTENANCE
COVER
b. Check the element, clean or replace it, if
necessary.
AIR CLEANER ELEMENT
AIR CLEANER
COVER
o
o
o
O

<<13>>
●
■
■
5. STARTING THE ENGINE
■
5.2) Turn the engine switch to “ RUN/REMOTE”
position.
The generator is provided with
three means of starting the engine: recoil
starter, local electrical starting, wireless
remote electrical starting.
NOTE
Before starting the engine, disconnect the load
from the AC receptacle.
When fueling for the first time, refueling, or
storing for a long time, the fuel switch should
first be opened for ten or twenty seconds, in
order for enough fuel to enter the carburetor.
WARNING
Never use inside a home or in unventilated areas.
5.1) Turn the fuel switch to the “ON” position.
OFF
ON
STOP
RUN/REMOTE
START

<<14>>
■
STARTER GRIP
NOTE
■ Return the starter grip slowly by hand. Do not
let the starter grip spring back quickly.
b) Electrical starting
Turn the engine switch to “START” position,
and then let the engine switch return to
“RUN/REMOTE” position.
STOP
RUN/REMOTE
START
NOTE
When the engine switch is turned to
"RUN/REMOTE” position, the engine will be
in stand-by starting mode. If the engine is
started within 15min, the mode will be
ineffective.
If the generator re-enters the stand-by starting
mode again, the engine switch should be
returned to “STOP”, and then turn to
"RUN/REMOTE”.
5.3) Choose one of the starting modes to start the
engine.
CAUTION
If the battery is missing or faulty, this
generator can not be started by any starting
mode.
a) Manual starting
Pull the starter grip slowly until it is engaged,
then pull it quickly.
o

<<15>>
■
■
■
■
NOTE
■ If the generator stops and can not restart,
check the oil level first.
If the oil alert indicator light (red) is on
during the generator running, oil needs to be
added.
Carburetor Modification for High Altitude
Operation
At high altitude, the standard carburetor air-fuel
mixture will be too rich. Performance will
decrease, and fuel consumption will increase. A
very rich mixture will also foul the spark plug and
cause hard starting.
If the generator operates at high altitude, change
the mains nozzle or adjust the idling screw of
carburetor.
If the generator always operates at altitude above
NOTE
Engine switch should not stay in the “START”
position for more than 1 second during
starting.
c) Wireless remote electrical starting.
Press the “START” ( ) button on the controller
once.
NOTE
The controller wil operate up to 8m without
any obstacles, or up to 3m with one obstacle.
The battery of controller can be used for 2
years. If the battery is flat, replace with a new
one.
Caution
Every generator comes with one controller. If the
controller is missing, contact your dealer to get
and code a new one.

●
o o l i n e
1000 meters contact with an authorized Tooline
service agent to modify the carburetor.Generator
output power should be modified according to the
altitude and ambient temperature.
The correction factor is outlined in t l i n e d chapter 13.
WARNING
If the carburetor has been modified for high
altitude operation, the air-fuel mixture will be
too lean for low altitude use. Operation at low
altitude may cause the engine to overheat
and result in serious engine damage. The
carburetor needs return to original
specifications.
●
●
6. GENERATOR USE
WARNING
Be sure to ground the generator when the
connected electrical appliance is grounded.
Do not connect to the building’s electrical
system, in order to avoid electric shock
and fires.
GROUND TERMINAL
EARTH
MARK

<<16>>
●
●
●
●
●
WARNING
■
■
For continuous operation, do not exceed the
rated output power of generator.
Do not make parallel connection with other
generators.
Do not connect an extension to the exhaust
pipe.
When an extension cable is required, be sure
to use a tough rubber sheathed flexible cable
(according to IEC245 or equivalent
standards). The maxmin length of the
extension cable: 60m for cable of 1.5mm2;
100m for cable of 2.5mm2 .
Keep away from other electric cables or wires.
NOTE
The DC receptacle can be used while the AC
power is in use. If using both at same time, be
sure not to exceed the total power for AC and
DC. (AC:2.6kVA, DC:5A)
When starting, most motor appliances require
more than their rated wattage.
■


6.1) DC Application
The DC receptacle, 15-30V under no load condition,
may be used for charging 12V battery only.
NOTE
In DC operation, turn the ECON.SW to the
“OFF” ( ) position.
6.1.1) Disconnect the vehicle battery ground cable
from the negative battery terminals.
6.1.2) Connect the DC terminals to battery
terminals with the charging cable.
CAUTION
Connect red lead to positive battery terminaland
black lead to negative battery terminal.
6.1.3) Turn ECON.SW to “OFF” ( ) position and
then start engine.
*
*

<<17>>
CHARGING CABLE
NOTE
■
WARNING
●
●
●
●
Do not start an automobile engine when the
generator is still connected to the battery,
otherwise the generator could be damaged.
Disconnecting the charging cable.
1) Stop the engine.
2) Disconnect the black lead from the negative
battery terminal.
3) Disconnect the red lead from the positive
battery terminal.
The battery can release explosive gases. Keep
the battery away from sparks or fires. Charge
the battery in ventilated conditions.
Battery electrolyte contains sulfuric acid that
could cause severe burns to the skin and eyes.
Therefore it is necessary to wear protective
clothing and a mask. If battery electrolyte gets
into eyes, flush thoroughly with warm water for
15min at least and call a doctor immediately.
If battery electrolyte is swallowed accidentally,
flush thoroughly with water and then drink
large quantities of water or milk with magnesia
or vegetable oil and call adoctor immediately.
● KEEP
OUT REACH OF CHILDREN.

<<18>>
●
●
NOTE
While using the AC power, the DC power
can be used at the same time.
Overload indicator light is on, disconnect
load, press “RESET” button to recover the
output of generator.
OVERLOAD INDICATOR
LIGHT(RED)
■
6.2) AC applications
6.2.1) Start the engine and make sure the output
indicator light (green) is on.
6.2.2) Confirm all electrical appliances are switched
off, and connect the appliance plugs to the
generator receptacle.
NOTE
To obtain the best working and longest
working life of the generator, run a new
generator for 20 hours at 50%
rated load.
NOTE
■ Confirm all electrical appliances are in good
working condition before connecting them to
the generator. If an electrical appliance
becomes abnormal, sluggish, or stops
suddenly, shut off the generator engine
immediately, and disconnect the appliance.
PLUG

<<19>>
6.3) Output and Overload Indicator
In normal operation, the output indicator light
(green) will remain on. If the generator is
overloaded (over 2.6kVA), or the connected
appliance is short-circuit, the output indicator
light (green) will turn off, and overload indicator
light (red) will turn on. The AC power will be
switched off, but the engine will still run.
If the overload indicator light (red) is on,
disconnect the electrical appliances first, then
stop the engine, and start it again. If the overload
indicator light (red) is off and the output indicator
light (green) is on, reconnect the electrical
appliances. Otherwise stop the engine and check
the generator.
OVERLOAD INDICATOR
LIGHT(RED)
OUTPUT INDICATOR
LIGHT (GREEN)
6.4) Oil Alert System
The oil alert system is designed to prevent engine
damage caused by an insufficient amount of oil
in the crankcase. Before the oil level in the
crankcase falls below a safe limit, the oil alert
system will automatically shut down the engine
(the engine switch remains in the
“RUN/REMOTE“position).
If the oil alert system shuts down the engine, the
oil alert indicator light (red) will be on. Check
the engine oil level.
OIL ALERT INDICATOR
LIGHT ( RED)