Absolute Ozone ATLAS 30 User manual

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ATLAS TITAN MAGNUMATLAS TITAN MAGNUM
OZONE GENERATOROZONE GENERATOR
Operator’s Manual
CONTACT
Address
10712-181 ST NW
Edmonton, Alberta, Canada
T5S1K8
Phone & Email
Ph: ([phone]
Toll Free: 1-800-488-8565
E: of[email protected]
® ® ®

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TABLE OF CONTENTS
Section 1 General Information
1A. Description
 1B.Specications
1C. Accessories
  1C.iOzoneGeneration
1C.ii Required Accessories
Section 2 Installation
 2A.Location
 2B.Electrical
2C. Plumbing
 2D.GasConnections     
2E. Remote Control
Section 3 Operation
 3A.ControlPanelOverview
 3B.SystemStart-Up
 3C.SystemShutDown
 3D.StandardOperatingProcedures
Section 4 Maintenance and Service
 4A.PreventativeMaintenance
4B. Troubleshooting
Section 5 Ozone Overview and Safety Procedures
 5A.OzoneUseandTechnologyOverview
  5A.iRelativeStrengthofOzone
  5A.iiMicro-FlocculationandOxidation
 5B.GeneralSafetyInformation
5B.i Ozone Properties
  5B.iiOzoneUses
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TABLE OF CONTENTS
 5C.Hazards
  5C.iHealthHazardsDetection
  5C.iiHealthHazardsEffectsonHumans
  5C.iiiElectricalHazards
  5C.ivFireHazards
  5C.vChemicalAction
 5D.PrecautionsforSafeHandlingandUse
  5D.iOzoneMonitors
  5D.iiVentilation
5D.iii Emergency Procedure
  5D.ivRespirationProtection
  5D.vEducationandTraining
 5E.SystemOperationsandMaintenance
  5E.iSafetyPrecautionsandEquipment
  5E.iiMaintenanceRequirements
 5F.MonitoringEquipmentandlocation
 5G.FirstAidProcedures
  5G.iGeneralInformation
  5G.iiInhalation
  5G.iiiEyeContact
  5G.ivPrecautions
  5G.vEmergencyInformationForm
Section 6 Ozone Limited Warranty
Section 7 Dimensions
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SECTION 1 GENERAL INFORMATION
IMPORTANT SAFETY INSTRUCTIONS - PLEASE READ CAREFULLY
BELOW AND FOLLOW ALL INSTRUCTIONS
Read this manual completely before the operation
WARNING: High voltage is present inside the enclosure
USE EXTREME CAUTION
• Operate the generator with safe access to electrical power
• Connect to a GFCI type receptacle
• Follow all applicable electrical codes
• Do not bury chord
WARNING: To reduce the risk of electrical shock, please ensure to
replace the damaged electrical chord immediately
ELECTRICAL SHOCK HAZARD: Turn OFF all the power switches
and disconnect the power chord from the power source receptacle
before performing any service work. Failure to do so could result
in serious injury or death

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SECTION 1 GENERAL INFORMATION
1A. Description
AbsoluteOzone®areozonegeneratorthatproducesupto200
gramsofozoneperhourwithanozoneconcentrationofupto22%
byweightorasspeciedintheperformancetestreportsuppliedwith
everyunit.
AbsoluteOzone®Ozonegeneratorsaredesignedtoproduceozone
foravarietyofapplicationssuchas:
• WaterDisinfectionforBottledWaterPlants,Medical&Pharma- 
 ceuticalFacilities,SwimmingPools,etc.
• IndustrialProcesses,ChemicalProductionandLaboratories,Elec-
 tronicProduction,Mining
• AquaticLifeSupportSystemsforMarineMammals,FishHatcher
 ies,LargeAquarium
• FoodProcessing,FoodProcessingFacilitiesDisinfection,Food 
 Preservation
• SoilRemediation,GroundWaterRemediation
• WineriesFacilitiesDisinfection,BarrelDisinfection
• CoolingTowersWaterTreatment,TechnologicalProcessesWater
 Treatment
• PotableWaterDisinfectionforSmallCommunities
• WasteWaterTreatmentforIndustrialPlants,TechnologicalPro 
 ductionProcesses,CommercialFacilitiesWasteWaterTreatment,
 DangerousChemicalandBacteriaTreatment,etc.

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1B. Specications
1C. Accessories
AbsoluteOzone®ozonegeneratorscouldbeusedwithseveralac-
cessoriesandsafetydevicestoensurealongservicelifeoftheozone
generator
SECTION 1 GENERAL INFORMATION
MODEL
OZONE
PROD.
(G/H)
NOMINAL
WORKING
PRESS.
(PSIG)
CONCENTRA-
TION
(% BY WEIGHT)
POWER
OPTIONS
ATLAS 30 /
TITAN 30 30
20
9-12
120V ~ 3%, 50/60Hz, 5.0A
220V ~ 3%, 50/60Hz, 3.5A
Max. Power Cons: 220W
ATLAS 30C /
TITAN 30C 30 9-16
ATLAS 30 UHC /
TITAN 30 UHC 23 9-22
ATLAS 60
TITAN 60 60 25-40 6-12
120V ~ 3%, 50/60Hz, 8.0A
220V ~ 3%, 50/60Hz, 6.0A
Max. Power Cons: 550 W
ATLAS 80
TITAN 80 80 25-40 5-12 120V ~ 3%, 50/60Hz, 9.0A
220V ~ 3%, 50/60Hz, 7.0A
Max. Power Cons: 650W
ATLAS 100
TITAN 100 100 30-50 5-12
208V ~ 3%, 50/60 Hz,
Three Phase, 5.0A
Max. Power Cons: 950W
MAGNUM 160 160 30-50 6-12
208/210/220/230V ~3%,
50/60 Hz, Three Phase,
10.0A
Max. Power Cons: 1600W
MAGNUM 200 200 30-50 6-12
208/210/220/230V ~3%,
50/60 Hz, Three Phase,
10.0A
Max. Power Cons: 1700W

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SECTION 1 GENERAL INFORMATION
1C.i Ozone Generation
• AirCompressor:Theaircompressorpumpsambientpressurizedair
intotheoxygengenerator/concentrato
• OxygenGenerator/Concentrator:separatesOxygenfromNitrogen
andsuppliesitdirectlyintotheozonegeneratingcellinsidethe
ozonegenerator
AbsoluteOzone®ozonegeneratorscelldesignisbasedonpropri-
etaryMicrouidicPlatformtechnology,constructedfromozoneresis-
tantmaterials,andoffersextremelyhighperformanceandreliability.
Theozonecellisdesignedtobeabsolutelymaintenanceandser-
vice-free,theanticipatedservicelifeis15-20years.
1C.ii Required Equipment and Accessories
• Oxygen Generator/Concentrator:Theoxygengeneratorusesa
PSA(pressureswingabsorption)molecularsievebedtoremove
dirt,moisture,nitrogenandothertracegases,producingoxygen
atgreaterthan90%purityandlessthan-60Cdewpoint.Theair
compressorpumpsambientairintotheoxygengeneratorinputand
thentheoxygengeneratoroutputsoxygen(O2)feedgasintothe
ozonegeneratorcellandenablestheozonegeneratortoproduce
ozoneeffectivelyatupto14%byweightozoneconcentration.In
ourexperience,oxygengeneratorsmanufacturedbyAirSepwork
verywellwithAbsoluteOzone®ozonegenerators.
• Oxygen Filter:ToprotecttheAbsoluteOzone®generatorfrom
sieveparticlesincaseofoxygengeneratorfailureormalfunction,
werecommendinstallinganoxygenlteraftertheoxygengenera-
torandbeforetheozonegenerator

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1C.ii Required Equipment and Accessories
• Ozone Flow Control Valve (Flow Meter):Thisshouldbeinstalled
downstreamfrom(after)theozonegeneratortomaintainworking
pressureacrosstheozonecellasspeciedfortheoptimalperfor-
mance
• ALD 2000 Flood Prevention Device:Werecommendinstalling
anALD2000witheveryozonesystemtreatingwatertoprevent
waterfreombackingupintotheozonegeneratoranddamaging
it-Non-return(checkvalves)donotprovide100%waterooding
protectiontotheozonegenerator-WE DO NOT RECOMMEND
installingtheozonegeneratorWITHOUT theALD2000device
whentreatingliquids
SECTION 1 GENERAL INFORMATION

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SECTION 1 GENERAL INFORMATION
1C.ii Required Equipment and Accessories Continued
Ozone Injector for Water Treatment Applications (Venturi):Inletwa-
terowsthroughthepumpandthroughtheozoneinjector,creatinga
vacuumthatpullsozonegasfromtheozonegeneratorandinjectsthe
ozonegasintothewaterow.Theinjectorshouldbesizedtodissolve
aminimumof90%oftheozonegasintothewaterowcontinuously.
Ozone De-gas Chamber and Off-Gas Device: Ozoneen-richedwa-
terfromtheozoneinjectorowsintothede-gaschamberwherethe
counter-currentdesignforcesanyundissolvedozonegasthroughthe
oatvalve-protectedtopventtotheozonedestructor.
Ozone Destructor: Undissolvedozonegaspassesthroughtheheated
catalyticozonedestructorthatismadeupofnon-consumablemanga-
nesedioxide(heat-protectedfrommoisturefouling).Themanganese
dioxideandheatofferredundantozonedestructcapabilities.

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SECTION 2 INSTALLATION
2A. Location
TheATLAS/TITAN/MAGNUM®OzoneGeneratorsaredesignedto
beinstalledonthewall,ontherackorstackupsysteminconvenient
locationmobilecartorskied.Allowforaccesstoprotectedelectrical
powerandrequiredgasconnectionsandcoolingairtotheOzone
Generator.
DONOTOBSTRUCTCOOLINGAIRVENTSONTHEOZONEGENER-
ATOR.
TheunitcanbeinstalledindoorsoroutdoorsIFprotectedfrom
weatherelements.Ambientworkingtemperaturefrom-10Cto+30C
Reversible Universal Control Panel
Wehadtostriveforefciencyineverydetail,rightdowntohowit
connectsandmounts.Sowecontributedtoanewreversibleuniversal
controlpanel.DesignedtoefcientlyaccommodateinstallingtheAT-
LASinanuprightordownrightposition
ControlPanel
InUpright
Position
Remove4
screwsand
reversethe
controlpanel
inthedown-
right position
TightenScrews NowtheATLAS/
Magnumcanbe
installedinthis
position

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SECTION 2 INSTALLATION
2B. Electrical
MainPowerSupplyCircuit:Generatorsaresuppliedwitha3-5feet
powercord.Connectthepowercordtoastandardgrounded15Amp
(10AmpInternational)powersource,accordingtoalocalelectrical
code only.
2C. Plumbing
WheninjectingOzoneintothewater,allmeasuresshouldbetaken
toprotecttheGeneratorCellfromwaterexposure,whichmaycause
internalcelldamage.Asmalltankwith/oranautomaticwaterdrain
system is recommended.
Stackable Without a Rack
EveryAbsoluteOzone ozonegeneratorcomesequippedwithat-
tachmenttabsthatcanbereversedtoprovideyouwiththelibertyto
installtheATLASoneontopofanotherinarackmountformationbut
withoutrequiringarack.
Reversibletabs
inoriginal
position
Loosenscrews
andswing
thetabinto
the upright
position
TightenScrews NowtheATLAS/
Magnumcanbe
installedinthis
position

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2D. Gas Connections
TheOzoneGeneratorshouldbeconnectedbytubingmadefromma-
terialappropriateforozoneandoxygenapplications.Connectthe
OzoneGeneratoraccordingtoindicationsoninputandoutputbulk-
heads.Alleffortsshouldbemadetoprotectthegeneratorfromexpo-
suretoexcessivepressureuctuations,whichmayleadtothedamage
ofelectroniccircuitryandOzoneCell.Forapplicationswherepressure
uctuationsarepossible,westronglyrecommendtheinstallationofa
buffertankwithanappropriatehi-lowpressureswitch.ItisVERY IM-
PORTANT toprotecttheGeneratorfromanypossiblecontamination
fromtheOxygenConcentratororwaterinjectiondevice,byinstalling
anoxygenmonitorandlterupstreamfromtheGeneratorandan
automaticwaterdraindeviceincombinationwithacheckvalve.The
concentrationoffeedoxygenshouldnotbebelow90%.
2E. Remote Control
AbsoluteOzone®ozonegeneratorsareequippedwithstandard“On/
Off”remotecontrolterminalsthatcanbecontrolledremotelybythe
operator,ambientozonemonitor,orPLC.
Thesecontactsmustbeconnectedtodrycontactsonly(notconnect-
edtoanygroundorvoltagesourceofanykind).

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SECTION 2 INSTALLATION
2E. Remote Control
4-20mAOn/OffPowerRemoteControl
•Remotecontrolofozoneproductionlevelby4-20mAat10Vsignal,
nospecialswitchingforbothofthesesignalsrequired
•RemoteOn/Off.RemoteSwitchmustbenormallyopenforthegen-
eratortobe“On”andclosedtostoptheOzoneproduction.
•Thatswitchhastobeconnectedtodrycontactsonly(notconnected
tothegroundonanykindortoanyvoltagesourceACorDC)
•RemoteOzoneGeneratorstatusindicator.
 a.DuringNormalOzonegeneratoroperationpin5isnormally 
 open,pin6commons,pin7isnormallyclosed.
 b.IfRemoteControlSwitchisofforsafetyshutoffisactivated 
 thecircuitwillbeclosedbetweenpins5&6.

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SECTION 3 OPERATION
3A. LCD Control Panel Overview
Hereisageneraldescriptionofthecontrollerandthefeaturesitof-
fers:
AllAbsoluteOzone®generatorscomewith4-20mAremotepower
controlasastandardfeaturethatallowsselectingpowergoingtothe
ozonecellthatislaterautomaticallymonitoredandmaintainedbya
controlsystem,regardlessofminorvoltageorpressuredeviations.It
isstandardforallAtlas&Magnumozonegenerators.
Ontopofit,thenewgenerationcontrollerprotectsthegenerator
fromconnectingtoanincorrectpowersource,
·Incorrectwiringorvoltageappliedtotheremotecontrolterminals.
·Incorrectoperatingpressure.
·Ozonecellcontaminationbywaterorsimilar.
·Overheatingorfailureofthecoolingsystem,etc
Inaddition,allAbsoluteOzone®ozonegeneratorshave:
·StatusindicatorthathasNo/Nccontactsthatwillchangethestatus
everytimethegeneratorisnotproducinganyozoneregardlessof
thereason.
·On/Offcontactsthatare“NO”normallyopen.Ifthecontactsare
closedbyanexternaldrycontactrelay,thegeneratorwillmoveinto
standbymode.Oncethecontactsareopen,thegeneratorwillstart
producingozoneagain.

15
SECTION 3 OPERATION
PhotosoftypicalLCD5”controltouchscreen:
TheLCDscreenshowsthefollowingparameters:
•SelectedorExpectedpowersetting%,soyouwillbeabletosee
onthescreenpowerselectedbytheremotecontrolorslider.
•Actualpower%&Wattgoingtoanozonecell.
•ThecellvoltageV
•CurrentAmpgoingtotheozonecell,
•Gaspressureinsidetheozonecell
•Temperatureinsidetheozonecell.
•TheLCDscreenwillallowbytouchtoswitchthegeneratoron
andoffandtoadjustthedesiredpowerbymovingtheslideron
thescreenwithyournger.

16
SECTION 3 OPERATION
•Inacasewhenincorrectoperatingparametersareappliedtoan
ozonegeneratortheunitisswitchedoffbythecontrolsystemand
theLCDscreenwillindicatewhichoftheparameterscausedthe
generatorshutdown.
•Inasafetyshutdownmodethegeneratorwillbeconstantlymoni-
toringoperatingparametersandthemomenttheyarecorrectedthe
generatorwillrestartautomatically,withoutanyassistance.
•I.e.ifthereisapowerspikeorifthereisapressuredropcaused
bytemporarypowerfailureandinterruptionofoxygensupply,the
momentthepressureisnormalagainorthevoltagesuppliediswith-
intheoperatingrange,thegeneratorwillrestartandwillproduce
ozoneagain.
3B. System Startup
1.MakesuretheOzoneGeneratorenclosureissecurelyattachedto
anappropriateframeorwallOzoneGeneratorsStack.
2.Makesureallconnectionstothegenerator,powerandgasare
madeaccordingtolocalcodesandregulations.
3.Purgethegeneratorwith90%orhigherconcentrationoxygenand
assureafreeowofoxygenthroughthesystemandremovalofcon-
taminants.Conductsystemleaktestapplyingworkingpressure+/-
10%usingoxygenonly.Adjustgaspressureacrossthecellaccording
tospecicationsusingdownstreamControlValve(onowmeter)
andpressuregauge(suppliedbytheinstaller).
4.Plugthesystemintoaspeciedreceptacle.
5.FlipthePowerSwitchintothe“ON”position.
6.Slidethereddotonthepowercontrolsliderupwardstoadjustto
desiredpowerfrom0-100%accordingtosupplied“OzoneGenerator
PerformanceTest”chart.Nowthegeneratorisatoptimum
productionmodeandozoneshouldbeowingthroughthesystem.

17
SECTION 3 OPERATION
3C. System Shutdown
1.Slidethereddotonthepowercontrolsliderdownwardstoadjust
powerfrom0%.(Noozoneisproducedatthistime.)
2.SwitchthepowerswitchtotheOFFposition.
3.Unplugthesystemfromthepowersourceifrequired.
4.ClosedownthedownstreamControlValve(locatedontheowme-
ter-suppliedbyinstaller)toprotecttheunitfromaccidentalooding.
5.Turntheoxygensourceoff.
3D. Standard Operating Procedures
NOTE:Toassurealongtrouble-freeservicelifeoftheozoneGenera-
tor,providethefollowingoperatingconditions:
•Makesurethattheoxygenconcentratorismaintainedproperlyand
isproducingoxygenatgreaterthan90%purityandlessthan-60°C
dewpoint.Checksieveconditionsandreplaceitasoftenasrecom-
mendedbythemanufacturer
•Installanoxygenlterandoxygendryerbetweentheoxygencon-
centratorandtheOzoneGenerator,checktheconditionandreplace
acartridgetoprotectOzoneGeneratorfromsieveparticlesincaseof
oxygengeneratorfailureandmoisture.
•Makesuretomaintainworkingpressureacrossozonecellsasspeci-
edforthegeneratorprotectionandmostefcientozoneproduction.
•Wheninjectingozoneintowatermakesuretoprotectthegenerator
fromoodingbyinstallingadevicecapableofpreventingwaterback-
up.Checkvalvesusuallystartleakingafterafewdaysofoperationin
ozoneandcauseseriousdamagetotheozonecell.Werecommend
usingdevices,whichcouldautomaticallydrainwateroutoftheozone
lineandstopitfromenteringtheozonecell.

18
SECTION 4 MAINTENANCE AND SERVICE
4A Preventative Maintenance
Generally,AbsoluteOzone®aremaintenance-freealthoughitisuseful
tochecktheOzoneGeneratorforproperoperation:
1. MakesuretherearenowarningsontheLCDscreen.
2. Inspeccionevisualmentelasconexiones.
3. Makesurethatallairventsareclearofanyobstruction.
Monthly:
1. Makesurethatallsystemequipment(oxygenconcentrator,air
compressor,etc.)ismaintainedaccordingtothemanufacturer
2. Removeandreplaceorcleanltercartridgesandotherdevicesif
installedandrequired.
3. Performgeneralcleaningofcabinetexteriorafterdisconnecting
theequipmentfromtheelectricalsource.
4. Usingclean/drycompressedair,blowouttheinteriorofthecab-
inet,takingspecialcarearoundelectroniccomponentsandwir-
ing.
4B. Troubleshooting
Knowledgeofelectricalapplicationsisrequiredfortroubleshooting.
Contactacertiedelectricianifyouareunsureofyourabilitytoser-
vicetheequipment.Ifanyproblempersists,pleasecall780-486-3761.
Wewillhaveoneofoursystemengineersdiscussyoursituationwith
youoverthephone.

19
SECTION 4 MAINTENANCE AND SERVICE
• Symptom (Warning Message): INCORRECT REMOTE CONTROL
VOLTAGE
Pleasemakesurethevoltageyouhavesuppliedtotheremotecontrol
(4-20MAsignal)isnothigherthan10V.
• Symptom (Warning Message): OZONE CELL CONTAMINATION
Theozonesensordetectedozonecellcontaminationbywaterorpos-
siblysomeotherconductiveliquids.pleaseswitchtheozonegenerator
off,locateandeliminatethesourceofthecontamination.whilehaving
poweroff.runoxygenthroughtheozonecellforseveraldaystodry
theliquidand/orothercontaminantsoutandthentrytorestartthe
ozonegenerator.
• Symptom (Warning Message): SYSTEM COMMUNICATION PROB-
LEM
Ifafterseveralattemptsdoesnotrestart,pleasecontactustechnical
support
• Symptom (Warning Message): OZONE SENSOR PROBLEM
Ifafterseveralattemptsdoesnotrestart,pleasecontactustechnical
support

20
SECTION 4 MAINTENANCE AND SERVICE
• Symptom (Warning Message): OZONE CELL PRESSURE TOO LOW
Pleasemakesuretherearenorestrictionsontheoxygenlinecoming
totheozonegeneratorandthattheowisonlyadjustedontheozone
lineaftertheozonegeneratortomaintaincorrectworkingpressure,
ifthepressureistoolowduetoincorrectlysetpressureregulatoror
failureofoxygengenerators,pleaserectifytheproblemandtheozone
generatorwillcontinueoperation.      
• Syptom (Warning Message): OZONE CELL PRESSURE TOO HIGH
Pleaseadjustoxygenpressureregulatortospeciedpressureandthat
willrectifythisproblemandwarningmessage.
• Symptom (Warning Message): OZONE CELL TEMPERATURE TOO
HIGH
Makesurethattheambienttemperatureintheinstallationroomisbe-
low25c,checkthatthereisgoodunrestrictedcoolingairowthrough
theozonegenerator(notobstructedoneithersideofcoolinggrills).
pleasemakesurethatthecoolingfanisworkingproperly.incaseof
thecoolingfanfailure,pleasecontacttechnicalsupportforfurtherin-
structions
• Symptom (Warning Message): SUPPLY VOLTAGE TOO HIGH OR
TOO LOW
Pleasemakesurethatthevoltagesuppliedtotheozonegeneratoras
specied+/-5%inordertocorrecttheproblem.ifvoltagesuppliedis
asspeciedandtheproblempersists,pleasecontactourservicede-
partment