Winco HPS9000VE/E User manual

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INSTALLATION INSTRUCTIONS
LOW PRESSURE FUEL SOLENOID KIT
FOR MODELS:
HPS6000HE/I, HPS9000VE/E
** For older version HPS gen-set instruction sheets go to
www.wincogen.com/service support/winco downloads/portable generators. **
COMPONENT LIST
REF. # PART # DESCRIPTION QTY.
1 42942-000 Gas Solenoid Valve 1
2 64856-006 Control Box Assembly 1
3 48039-006 Nylon Clamp 2*
4 97391-003 Tube Clamp 3**
5 479-000 Lock Washer 2
6 466-000 1/4” X 20 X 3/4” Bolt 3
7 54074-006 Pipe Nipple 1
8 49975-011 Cable Tie 3
1
2
3
4
6
5
7
8
* Not used on HPS6000HE/I and HPS9000VE/E models
** Used on HPS models prior to 2013.

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Install control box assembly (ref. 2) onto the frame of the gen-set (battery side) us-
ing 2 bolts (ref. 6) and lock washers (ref. 5).
Tighten with a 1/2” end wrench.
Run the cord to the rear of the generator and plug into one of the receptacles.
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STEP 1
STEP 2 HPS6000HE/I
Thread the pipe nipple (ref. 7) onto the 90° elbow using pipe sealant.
Thread the gas solenoid valve (ref. 1) onto the pipe nipple using pipe sealant.
Make sure the solenoid end marked “OUT” is toward the generator and the
solenoid end marked “IN” is toward the supply line.
Tighten with a pipe wrench.
Connect wires labeled 1 & 21 from control box harness to the solenoid. Polarity
does not matter.
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7

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Remove the bolt (A) holding the demand regulator down and rotate the demand
regulator. This allows for turning of the pipe nipple and solenoid.
Thread the pipe nipple (ref. 7) onto the 90° elbow using pipe sealant.
Thread the gas solenoid valve (ref. 1) onto the pipe nipple using pipe sealant.
Make sure the solenoid end marked “OUT” is toward the generator and the
solenoid end marked “IN” is toward the supply line.
Tighten with a pipe wrench.
Replace demand regulator bolt.
Connect wires labeled 1 & 21 from control box harness to the solenoid. Polarity
does not matter.
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STEP 2 HPS9000VE/E
STEP 3 HPS6000HE/I
Take battery positive cable loose from starter solenoid (A). Route RED wire # 2
through the rubber cable protector (B) and re-tighten starter solenoid nut (C).
Take battery negative cable loose from engine base (D). Place BLACK wire # 1
under the bolt and re-attach battery negative cable to engine base.
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C
A
B
D
A

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STEP 4
Using the cable ties (ref. 8) provided, neatly tie excess wire loom, wire and power
cable to prevent rubbing on the engine. HPS9000VE/E shown below.
TO START: Hold down control box button, turn key, engine will start. Once unit
generates power (about 1 second) release button.
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Winco Inc.
Service Dept.
507-357-6831
STEP 3 HPS9000VE/E
Take battery positive cable loose from starter solenoid (A). Route RED wire # 2
through the rubber cable protector (B) and re-tighten starter solenoid nut (C).
Take battery negative cable loose from engine base (D). Place BLACK wire # 1
under the bolt and re-attach battery negative cable to engine base.
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A
B
C
D
8