Toro Groundsmaster 220-D User manual

Part No. 88712SL, Rev. H
Service Manual
Groundsmaster 224 / 225 / 1000L / 228-D: (See notes in box below)
Groundsmaster®220-D/223-D
Preface
This Service and Overhaul Manual was written to give
the service technician information about the TORO
Groundsmaster®220-D/223-D mowers.
Thismanualisnotdesignedtoteachcomponenttheory.
The purpose of this manual is to provide the service
technician with a working guide for safe maintenance,
troubleshooting, test, repair, and overhaul procedures.
The Toro Company has made every effort to make this
service manual a useful and lasting addition to every
service facility. To assure proper and effective service,
and to provide the best performance for the life of the
machine, you should read this manual carefully.
Read the complete sequence of instructions (example:
steps 1 - 6) before performing a procedure.
TheToroCompanyreservestherighttochangeproduct
specifications or this manual without notice.
This safety symbol means DANGER, WARN-
ING, or CAUTION, PERSONAL SAFETY IN-
STRUCTION. When you see this symbol,
carefully read the instructions that follow.
Failure to obey the instructions may result in
personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine. Use this book along with the Toro
Operator's Manual and Parts Catalog for
the specific model and serial number of the
machine, and the engine manual listed
below:
Groundsmaster 224:
Mitsubishi GL3 Engine Service Guide
(Toro Part No. 91773SL).
Groundsmaster 1000L:
Kawasaki FD620 Engine Service Manual
(Toro Part No. 492-4713).
Groundsmaster 225:
Briggs-Daihatsu 3LC Engine Repair
Manual (Toro Part No. 99048SL).
Groundsmaster 228-D:
Kubota 05 Series Shop Manual
(Toro Part No. 01090SL).
©The Toro Company – 1988, 1992, 1996, 2000, 2001, 2002, 2003, 2004, 2005

Table Of Contents
Chapter 1 - Safety Chapter 6 - Differential Axle
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Torque Specifications . . . . . . . . . . . . . . . . . . . . . 6 - 2
Chapter 2 - Product Records and Manuals Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3
Product Record Form . . . . . . . . . . . . . . . . . . . . . 2 - 1
Equivalents and Conversions . . . . . . . . . . . . . . . 2 - 2 Chapter 7 - Wheels and Tires
Torque Specifications . . . . . . . . . . . . . . . . . . . . . 2 - 3
SERVICE HISTORY REPORT FORM . . . . . . . . 2 - 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 2
Traction Unit Maintenance. . . . . . . . . . . . . . . . . . 7 - 3
Chapter 3 - Mitsubishi Diesel Engine Traction Unit Repairs. . . . . . . . . . . . . . . . . . . . . . 7 - 4
Cutting Unit Maintenance . . . . . . . . . . . . . . . . . . 7 - 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2 Cutting Unit Repairs . . . . . . . . . . . . . . . . . . . . . . 7 - 8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 12 Chapter 8 - Steering System
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 13
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 24 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . 3 - 27 Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 30 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 3
Preparation For Engine Repair . . . . . . . . . . . . . 3 - 37 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 4
External Engine Component Repair . . . . . . . . . 3 - 38 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 5
Governor System Repairs. . . . . . . . . . . . . . . . . 3 - 45 Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 7
Fuel System Repairs. . . . . . . . . . . . . . . . . . . . . 3 - 50 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 11
Removing and Installing the Engine . . . . . . . . . 3 - 58
Cylinder Head Overhaul . . . . . . . . . . . . . . . . . . 3 - 60 Chapter 9 - Brake System
Cylinder Block Overhaul . . . . . . . . . . . . . . . . . . 3 - 67 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
Kubota 05 Series Diesel Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2
(Groundsmaster 228-D: See Part No.01090SL Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 4
Kubota 05 Series Workshop Manual) Chapter 10 - Engine to Transmission Coupler
Chapter 4 - Hydraulic System Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 2
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . 4 - 3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . 10 - 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 3
Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 11 Chapter 11 - P.T.O. System
Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 15
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 21 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 24 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 3
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . 11 - 4
Chapter 5 - Electrical System Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 5
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9
Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 15
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 25
Groundsmaster ® 220-D/223-D Rev. B

Chapter 12 - Cutting Units
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 3
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 7
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 8
Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 14
Chapter 13 - Cleaning and Seasonal Storage
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
Seasonal Storage. . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
Chapter 14 - 4WD Rear Axle
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 2
General Information . . . . . . . . . . . . . . . . . . . . . . 14 - 3
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 4
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 5
Chapter 14.1 - 4WD Axle
(Groundsmaster 228-D with Dae Dong Axle)
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1 - 2
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1 - 2
Chapter 15 - Guardian® 62 Recycler® Cutting Unit
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 - 2
Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 - 3
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 15 - 4
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 - 5
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 - 8
Rev. B Groundsmaster ® 220-D/223-D

This page is blank.

Chapter 1
Safety
Table of Contents
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 1
Before Operating. . . . . . . . . . . . . . . . . . . . . . . . . 1
While Operating. . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Instructions
The Groundsmaster®220-D has been tested and veri-
fied for compliance with the B71.4-1984 specifications
of the American National Standards Institute (ANSI).
However, improper use or maintenanceby the owner or
operator of the machine can result in personal injury.
While Performing Maintenance or Service . . . . . 3
Safety and Instruction Decals . . . . . . . . . . . . . . . 3
®
CAUTION
Obey the following safety instructions. Read
and understand these instructions before op-
erating the Groundsmaster 220-D or doing
maintenance, troubleshooting, testing, ad-
justments or repairs. Failure to comply with
the safety instructions may result in personal
injury.
Before Operating
1. Read and understand the Operator’s Manual before
starting, operating, or repairing the machine. Become
familiar with all controls and know how to stop the
machine quickly. A replacement Operator’s Manuals is
available by sending complete Model and Serial Num-
ber to:
The Toro Company
8111 Lyndale Avenue South
Minneapolis, MN 55420
Use the model number and serial number when refer-
ring to your machine. If you have questions about this
Service and Repair Manual please contact:
The Toro Company
Commercial Service Department
8111 Lyndale Avenue South
Minneapolis, MN 55420
2. Never allow children or adults unfamiliar with opera-
tion of this machine operate it. Keep everyone, espe-
ciallychildrenandpets,awayfromtheareaofoperation.
3. Remove sticks, stones, wire and any other debris or
other objects that might be picked up and thrown bythe
cutting unit blades or other attached implements. Keep
all bystanders away from the area of operation.
4. Keep all shields and safety devices in place. If a
shield, safety device or decal is missing, defective or
damaged, repair or replace it before operating. Make
sure the machine is in safe operating condition. Tighten
any loose nuts, bolts, and screws.
5. Always wear long pants and sturdy shoes. Do not
operate the machine while wearing sandals, tennis
shoes, sneakers, or short pants. Do not wear loose
clothing. Looseclothing can get caught in moving parts.
Wearing safety glasses, safety shoes, and a helmet is
recommended and also required by some local ordi-
nances and insurance regulations.
6. Make sure that all the interlock switches operate
correctly so the engine cannot be started unless the
traction pedal is released (NEUTRAL position) and the
P.T.O switch is OFF. Replace any failed switch before
operating the machine.
Groundsmaster®220-D (3/88) Page 1 - 1 Safety Instructions

7. Fill the fuel tank with diesel fuel before starting the C. Do not smoke while handling fuels or lubricants.
engine. Avoid spilling any fuel. Fuel is very flammable.
Handle fuel carefully. DO NOT SMOKE. D.Fillthetankuptoapproximatelyoneinch(25mm)
from the top of the tank, not the filler neck. Do not
A. Use an approved fuel container. overfill.
B. Do not fill the fuel tank when the engine is hot or E. Wipe up any spilled fuel. Install the fuel container
running. cap and the machine fuel tank cap securely before
starting the engine.
While Operating
8. Do not run the engine in a confined area without
adequateventilation.Exhaustfumesarehazardousand
could possibly be deadly.
9. The maximum seating capacity is one person. Never
carry passengers.
10. Sit on the seat when starting the engine and oper-
ating the machine.
11. When starting the engine:
A. Engage the parking brake.
B. Make sure the traction pedal is in the NEUTRAL
position and the P.T.O. switch is OFF.
C. After the engine is started, release the parking
brake and keep your foot off the traction pedal. The
machine must not move. If the machine moves, the
neutral return mechanism must be adjusted. Turn
theengine OFF andadjustthe neutralreturnmecha-
nismsothemachinedoesnotmovewhentheengine
is running and the traction pedal is released. (See
Chapter 4 - Hydraulic System.)
12. Be alert when operating. To prevent loss of control:
A. Operate only in daylight or when there is good
artificial light.
B. Watch for holes or other hidden hazards.
C.Donotdriveclosetoasandtraps,ditches,creeks,
or other hazardous areas.
D. Reduce speed when making sharp turns and
when turning on hill sides.
E. Avoid sudden stops and starts.
F. Before backing up, look to the rear to make sure
no people or obstacles are behind the machine.
G. Watch out for traffic when near or going across
roads. Always yield the right of way.
13. The grass deflector must always be installed on the
cuttingunit.If thecuttingunit discharge area ever plugs,
turntheP.T.O.switchOFFandturntheengineOFF.Use
an object with a long handle to remove the obstruction.
14. Never raise the cutting unit or other attached imple-
ment while the blades or other parts are rotating.
15.Ifthecuttingbladesor other implementcomponents
strike a solid object, or if the machine vibrates abnor-
mally, turn the P.T.O. switch OFF, move the throttle to
SLOW, set the parking brake, and turn the engine OFF.
Remove the key from the ignition switch to prevent the
possibility of accidental starting. Check the cutting unit
or other implement and traction unit for damage and
defective parts. Repair any damage before restarting
the engine and operatingthe cutting unit or other imple-
ment. Be sure the cutting unit blades are in good condi-
tion and the blade bolts are tightened to the correct
torque.
16. Go across slopes carefully. Do not start or stop
suddenly when traveling uphill or downhill.
17. Do not touch the engine, muffler, or radiator while
theengineisrunningorsoonafterithasstopped.These
areas could be hot enough to cause a burn.
18. Lower the cutting unit or other attached implement
to the ground and remove the key from the ignition
switch when the machine is left unattended.
19. Before getting off the seat:
A. Move the traction pedal to the NEUTRAL position
and remove your foot from the pedal.
B. Move the throttle to the SLOW position.
C. Engage the parking brake and turn the P.T.O.
switch OFF.
D. Turn the engine OFF and remove the key from
the ignition switch. Wait for all movement to stop
before getting off the seat.
Safety Instructions Page 1 - 2 Groundsmaster® 220-D (3/88)

While Doing Maintenance, Troubleshooting, Testing, Adjustments or Repairs
20.Removethekeyfromtheignitionswitchand discon-
nect the negative (–) cable from the battery. Secure the
cable off to the side. This will prevent sparks, electrical
shocks, or accidental starting of the engine when serv-
icing, cleaning, adjusting, or storing the machine.
21. Be sure you understand a service procedurebefore
working on the machine. Unauthorized modifications to
the machine may impair the function, safety and life of
the machine. If major repairs are ever needed, or assis-
tance is desired, contact an Authorized TORO Distribu-
tor or Dealer.
22. To reduce potential fire hazards, keep the engine
free of excessive grease, grass, leaves, and accumula-
tion of dirt. Do not use flammable solvents for cleaning
parts. Do not use diesel fuel, kerosene or gasoline.
23. Be sure the machine is in good operating condition.
Keep nuts, bolts, and screws tight. Check all cutting
blade mounting bolts frequently for the proper torque;
75 to 100 ft.lbs (10.4 to 13.8 KgM).
24. If the engine must be running to perform an inspec-
tion or procedure,use extreme caution. Always use two
people, with the operator at the controls able to see the
person doing the inspection or procedure. Keep hands,
feet, clothing, and body away from the P.T.O. shaft,
cutting unit blades, belts, cooling fan and other moving
parts.
25. Do not overspeed the engine by changing the gov-
ernor settings. The maximum engine speed (with no
load and engine coupled to the transmission) is listed in
Chapter 3 - Mitsubishi Diesel Engine.
Safety and Instruction Decals
If a decal becomes damaged or illegible, replace it. The
decals are shown and part numbers listed in the Opera-
tor’s Manual and Parts Catalog for your machine. Re-
placement decals can be ordered from your Authorized
Toro Distributor or Dealer.
26. The engine must be stopped before checking the oil
level or adding oil to the crankcase.
27.Makesureallhydrauliclineconnectorsaretight,and
all hydraulic hoses and lines are in good condition
before applying pressure to the system.
28. Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper orcardboard, not hands, to search for leaks.
Hydraulic fluid escaping under pressre can have suffi-
cient force to penetrate skin and do serious damage. If
fluid is injected into the skin, it must be surgically re-
moved within a few hours by a doctor familiar with this
type of injury or gangrene may result.
29. Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved bystopping the engine and lowering the imple-
ment to the ground.
30. Wear safety glasses, goggles or a face shield to
prevent possible eye injury when using compressed air
for cleaning or drying components.
31. At the time of manufacture, the Groundsmaster®
220-D conformed to safety standards in effect for riding
mowers. To assure optimum performance and safety of
the machine, always use genuine TORO replacement
parts and accessories. NEVER USE “WILL FIT” RE-
PLACEMENT PARTS AND ACCESSORIES MADE BY
OTHER MANUFACTURERS. Using unapproved re-
placement parts and accessories could void the war-
ranty of your TORO mower.
Groundsmaster®220-D (3/88) Page 1 - 3 Safety Instructions

Safety Instructions Page 1 - 4 Groundsmaster® 220-D (3/88)

Chapter 2
Product Records and Manuals
Table of Contents
PRODUCT RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . 1
EQUIVALENTS AND CONVERSIONS . . . . . . . . . . . 2
Decimal and Millimeter Equivalents . . . . . . . . . . . . 2
U.S. to Metric Conversions . . . . . . . . . . . . . . . . . . . 2
Product Records
Record information about your Groundsmaster 220–D
or 223–D on the OPERATION AND SERVICE HISTO-
RY REPORT form. Use this information when referring
to your machine.
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 3
Capscrew Markings and Torque Values – U.S. . . 3
Capscrew Markings and Torque Values – Metric . 3
OPERATION AND SERVICE HISTORY REPORTS 5
Insert Operator’s Manuals and Parts Catalogs for your
Groundsmaster 220–D or 223–D at the end of this sec-
tion.
Groundsmaster 220–D/223–D Page 2 – 1 Rev. B Product Records and Manuals

Equivalents and Conversions
Product Records and Manuals Page 2 – 2 Groundsmaster 220–D/223–D

Torque Specifications
Page 2 – 3
Groundsmaster 220–D/223–D Product Records and Manuals

Product Records and Manuals Page 2 – 4 Rev. B Groundsmaster 220–D/223–D

____________________
____________________
____________________ __________________
____________________ __________________
____________________ __________________
EQUIPMENT OPERATION AND SERVICE HISTORY REPORT
for
GROUNDSMASTER®220-D, 223-D, 224
TORO Model and Serial Number:__________-__________
Deck Model and Serial Number: __________-__________
Engine Numbers: ____________________
Transmission Numbers: ____________________
Drive Axle(s)Numbers: ____________________
Date Purchased: ____________________ Warranty Expires__________
Purchased From: ____________________
Contacts: Parts Phone
Service Phone
Sales Phone
See your TORODistributor/Dealer for other Publications, Manuals, and Videos from The TORO Company.

GROUNDSMASTER® 220-D, 223-D, 224 Maintenance Schedule
Minimum Recommended Maintenance Intervals:
Maintenance Procedure Maintenance Interval & Service
400hrs
200hrs
100hrs
Check Battery Fluid Level 50hrs
Check Battery Cable Connections
Lubricate All Grease Fittings
Lubricate Brake Cables
Check Cutting Unit Gear Box Oil Level
Clean Under Cutting Unit Belt Covers
Check Cutting Unit Drive Belt Adjustment
Change Engine Oil A Level
Inspect Air Filter, Dust Cup, and Baffle Service
‡ Replace Engine Oil Filter
Check Electric Clutch Gap Adjustment
† Check PTO Belt Tension
† Check Fan and Alternator Belt Tension B Level
Inspect Cooling System Hoses Service
Service Air Filter
Replace Gasoline Fuel Filter (gas unit)
Check Rear Wheel Toe-In and Steering Linkage
† Replace Transmission Filter C Level
† Torque Wheel Lug Nuts Service
Drain and Clean Fuel Tank (diesel unit)
Change Cutting Unit Gear Box Oil
Change Electric Fuel Pump Filter
Change Diesel/WaterSeparator Filter
Rear Axle Service
- pack rear wheel bearings (2WD)
- change rear axle lubricant (4WD)
Coat Transmission Bypass Pins with Grease
Replace Spark Plugs (gasoline unit) D Level
‡ Torque Head, Adjust Valves, and Check Engine RPM Service
† Initial break in at 10 hours
‡ Initial break in at 50 hours
Replace Moving Hoses
Replace Safety Switches Annual Recommendations:
Coolant System - Flush/Replace Fluid
Change Hydraulic Oil
Items listed are recommended every
1000 hours or 2 years whichever occurs
first.
(See Operator's and Service Manual for specifications and procedures)

_____________
GROUNDSMASTER® 220-D, 223-D, 224 Daily Maintenance Check List
Unit Designation:__________
Daily Maintenance:(duplicate this page for routine use) TORO ID#:_______-_______
Maintenance Check Item
Daily Maintenance Check For Week Of
MON
_____HRS TUES _____HRS WED _____HRS THURS _____HRS FRI _____HRS SAT _____HRS SUN _____HRS
Safety Interlock Operation
Grass Deflector in Down Position
Brake Operation
Fuel Level
Engine Oil Level
Cooling System Fluid Level
Drain Water/Fuel Separator
1
Dust Cup and Baffle (Air Filter)
Radiator & Screen for Debris
Unusual Engine Noises2
Unusual Operating Noises
Transmission Oil Level
Hydraulic Hoses for Damage
Fluid Leaks
Tire Pressure
Instrument Operation
Condition of Blades
Lubricate All Grease Fittings
3
Touch-up damaged paint
1 = Diesel units only.
2 = Check diesel glow plug and injector nozzles, if hard starting, excess smoke, or rough running is noted.
3 = Immediatelyafter every washing, regardless of the intervals specified.
Notation for areas of concern: Inspection performed by:________________
Item Date Information
1
2
3
4
5
6
7
(See Operator's and Service Manual for specifications and procedures)

________________________________ ________________________________ ________________________________ ________________________________ ________________________________
________________________________ ________________________________ ________________________________ ________________________________
________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________
Date:______________
(duplicate this page for routine use)
Unit Designation: TORO I.D. #: Remarks:
____________-____________
Service to perform (circle):
A B C D Other
Technician:
A -Service (every 50 hours) B -Service (every 100 hours) C -Service (every 200 hours)
Check Battery Fluid Level Replace Engine Oil Filter Service Air Filter Check Battery Cable Connections Check Electric Clutch Gap Adjustment Replace Gasoline Fuel Filter (gas unit) Lubricate All Grease Fittings Check PTO Belt Tension Check Rear Wheel Toe-In Lubricate Brake Cables Check Fan and Alternator Belt Tension Check Steering Linkage Check Cutting Unit Gear Box Oil Level Inspect Cooling System Hoses Replace Transmission Filter Clean Under Cutting Unit Belt Covers A-Service required Torque Wheel Lug Nuts Check Cutting Unit Drive Belt Adjustment A and B Service required Change Engine Oil Inspect Air Filter, Dust Cup, and Baffle
D -Service (every 400 hours) Annual Service Additional Servicing Items
Drain and Clean Fuel Tank (diesel unit) Replace Moving Hoses Change Cutting Unit Gear Box Oil Replace Safety Switches Replace Electric Fuel Pump Filter Coolant System - Flush/Replace Fluid
Change Hydraulic Oil
Pack Rear Wheel Brgs/Change 4WD Oil Coat Transmission Bypass Pins w/Grease Replace Spark Plugs (gasoline unit) Torque Head, Adjust Valves, Engine RPM A, B, and C Service required
GROUNDSMASTER® 220-D, 223-D, 224 Supervisor Maintenance Work Order
Hours:
Replace Diesel/WaterSeparator Filter
(See Operator's and Service Manual for specifications and procedures) Form No. 95-841-SL

(For Groundsmaster 220-D/223-D only)
For Groundsmaster 228-D, use the Toro Operator's Manual and Parts Catalog
along with the Kubota 05 Series Workshop Manual (Toro Part No. 01090SL).
Rev. D