Toro 30447 User manual

FormNo.3370-876RevB

Groundsmaster®4100-Dand

4110-DRotaryMowers

ModelNo.30447—SerialNo.312000001andUp

ModelNo.30449—SerialNo.312000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisincorporated

withthemuferassembly.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:Thisengineisequippedwithaspark

arrestermufer.ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,

orgrass-coveredlandwithoutasparkarrester

mufermaintainedinworkingorder,ortheengine

constricted,equipped,andmaintainedforthe

preventionofre.Otherstatesorfederalareasmay

havesimilarlaws.

Introduction

Thismachineisaride-on,rotary-bladelawnmower

intendedtobeusedbyprofessional,hiredoperatorsin

commercialapplications.Itisprimarilydesignedfor

cuttinggrassonwell-maintainedlawnsinparks,sports

elds,andoncommercialgrounds.Itisnotdesignedfor

cuttingbrush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndingadealer,

ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Writethe

numbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure1),

whichsignalsahazardthatmaycauseseriousinjury

ordeathifyoudonotfollowtherecommended

precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................6

SoundPowerLevel...............................................7

SoundPressureLevel...........................................7

VibrationLevel....................................................7

EngineEmissionCertication..............................7

SafetyandInstructionalDecals.............................8

Setup.........................................................................14

1GreasingtheMachine......................................14

2ReplacingtheWarningDecal............................14

ProductOverview......................................................15

Controls.............................................................15

Specications.....................................................18

Attachments/Accessories...................................18

Operation...................................................................19

BeforeOperating................................................19

AdjustingtheMirrors.........................................27

AimingtheHeadlights........................................28

StartingandStoppingtheEngine........................28

EngineCoolingFanOperation...........................28

CheckingtheInterlockSwitches.........................28

PushingorTowingtheMachine..........................29

JackingPoints.....................................................30

TieDowns.........................................................30

OperatingCharacteristics...................................30

OperatingTips...................................................31

Maintenance...............................................................33

RecommendedMaintenanceSchedule(s)................33

ServiceIntervalChart.........................................34

Lubrication.............................................................34

GreasingtheBearingsandBushings....................34

EngineMaintenance...............................................38

AirCleanerMaintenance....................................38

ServicingtheEngineOilandFilter......................39

FuelSystemMaintenance.......................................39

ServicingtheFuelSystem...................................39

BleedingAirfromtheInjectors...........................40

ElectricalSystemMaintenance................................41

BatteryCare.......................................................41

Fuses..................................................................42

DriveSystemMaintenance.....................................43

ChangingthePlanetaryGearDrive

Oil..................................................................43

ChangingtheRearAxleLubricant.......................44

CheckingtheRearWheelToe-In.........................45

ChangingtheFrontTires....................................45

CoolingSystemMaintenance..................................45

ServicingtheEngineCoolingSystem..................45

BrakeMaintenance.................................................46

AdjustingtheServiceBrakes...............................46

BeltMaintenance....................................................47

ServicingtheAlternatorBelt...............................47

Re-tensioningtheBladeDriveBelts....................47

ReplacingtheBladeDriveBelt............................47

ControlsSystemMaintenance.................................48

AdjustingtheThrottleCable...............................48

AdjustingtheTractionPedalLinkage..................48

HydraulicSystemMaintenance...............................49

ChangingtheHydraulicFluid.............................49

ReplacingtheHydraulicFilters...........................50

CheckingtheHydraulicLinesandHoses.............50

AdjustingtheCounterbalancePressure...............50

MowerMaintenance...............................................51

Pivoting(Tilting)theFrontCuttingUnit

Upright..........................................................51

PivotingtheFrontCuttingUnitDown................52

AdjustingtheCuttingUnitPitch.........................52

ServicingtheCastorArmBushings.....................53

ServicingtheCastorWheelsandBearings............53

ReplacingtheCuttingUnitHingeCovers............54

BladeMaintenance.................................................54

CheckingforaBentBlade...................................54

RemovingandInstallingtheCutter

Blade(s)..........................................................54

InspectingandSharpeningtheCutter

Blade(s)..........................................................55

CorrectingCuttingUnitMismatch......................56

SparkArrestorMaintenance...................................57

ServicingtheSparkArrestorMufer...................57

CabMaintenance....................................................58

CleaningtheCabAirFilters................................58

Storage.......................................................................59

PreparingforSeasonalStorage............................59

Schematics.................................................................60

Safety

ThismachinemeetsorexceedsCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004specicationsineffectatthetimeof

production.

Improperuseormaintenancebytheoperator

orownercanresultininjury.Toreducethe

potentialforinjury,complywiththesesafety

instructionsandalwayspayattentiontothesafety

alertsymbol,whichmeansCaution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

standardB71.4-2004.

Training

•ReadtheOperator'sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,

andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemower.Localregulationsmay

restricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtohimselfor

herself,otherpeople,orproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris

responsiblefortrainingtheusers.Suchinstruction

shouldemphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe

brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeople,orproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,

longtrousers,hardhat,safetyglasses,andhearing

protection.Longhair,looseclothingorjewelrymay

gettangledinmovingparts.Donotoperatethe

equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warningfuelishighlyammable.Takethe

followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladebolts,andcuttingassemblyarenot

wornordamaged.Replacewornordamagedblades

andboltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Checkthatoperatorspresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutches,shiftintoneutral,and

engagetheparkingbrake.Onlystarttheenginefrom

theoperator'sposition.Useseatbelts.

•Donotusethismachineonslopesgreaterthan15°.

•Rememberthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.To

guardagainstoverturning:

–Donotstoporstartsuddenlywhengoingupor

downhill.

–Engagetheclutchslowly,alwayskeepthe

machineingear,especiallywhentravelling

downhill.

–Themachinespeedshouldbekeptlowonslopes

andduringtightturns.

–Stayalertforhumpsandhollowsandother

hiddenhazards.

–Nevermowacrossthefaceoftheslope,unless

themachineisdesignedforthatpurpose.

•Stayalertforholesintheterrainandotherhidden

hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossing

surfacesotherthangrass.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotchangetheenginegovernorsettingsorover

speedtheengine.Operatingtheengineatexcessive

speedmayincreasethehazardofpersonalinjury.

•Beforeleavingtheoperatorsposition:

–Stoponlevelground.

–Disengagethepowertake-offandlowerthe

attachments.

–Changeintoneutralandsettheparkingbrake.

–Stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,

anddisconnectthesparkplugwire(s)orremovethe

ignitionkey:

–beforeclearingblockages;

–beforechecking,cleaning,orworkingonthe

machine;

–afterstrikingaforeignobject.Inspectthe

machinefordamageandmakerepairsbefore

restartingandoperatingtheequipment.Torque

allthespindlepulleynutsto130to150ft-lb(176

to203N⋅m);

–ifthemachinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator's

position.

•Reducethethrottlesettingbeforestoppingengine

andclosethefuelshut-offvalveattheconclusion

ofmowing.

•Neverraisedeckwiththebladesrunning.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Theoperatorshallturnonashingwarninglights,

ifprovided,whenevertravelingonapublicroad,

exceptwheresuchuseisprohibitedbylaw.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumesmayreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosureanddonotstorenearame.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartment,cuttingunits,

drives,andfuelstorageareafreeofgrass,leaves,or

excessivegrease.Cleanupoilorfuelspillage.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate.

•Whenmachineistobeparked,stored,orleft

unattended,lowerthecuttingunitsunlessapositive

mechanicallockisprovided.

•Disengagedrives,lowerthecuttingunits,move

tractionpedaltoNeutral,setparkingbrake,stop

engineandremovekey.Waitforallmovementto

stopbeforeadjusting,cleaningorrepairing.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearames.

•Parkmachineonlevelground.Neverallowuntrained

personneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe

positivelast.Reconnectpositiverstandnegative

last.

•Usecarewhencheckingblades.Wrapthebladesor

weargloves,andusecautionwhenservicingthem.

Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,

awayfromsparkandames.Unplugchargerbefore

connectingordisconnectingfrombattery.Wear

protectiveclothinganduseinsulatedtools.

•Makesureallhydrauliclineconnectorsaretightand

allhydraulichosesandlinesareingoodcondition

beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthydraulicuidunderhigh

pressure.Usepaperorcardboard,notyourhands,

tosearchforleaks.Hydraulicuidescapingunder

pressurecanhavesufcientforcetopenetratethe

skinandcauseseriousinjury.Ifuidisinjectedinto

theskinitmustbesurgicallyremovedwithinafew

hoursbyadoctorfamiliarwiththisformofinjury

organgrenemayresult.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsorothersafetyinformationthatyou

mustknowthatisnotincludedintheCEN,ISO,or

ANSIstandards.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

WARNING

Engineexhaustcontainscarbonmonoxide,which

isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

Operation

•BeforeoperatingamachinewithROPS(rollover

protectionsystem),becertainthattheseatbeltsare

attachedandtheseatislatchedtopreventtheseat

frompivotingforward.

•Knowhowtostopthemachineandenginequickly.

•Donotoperatethemachinewhilewearingtennis

shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance

regulations.

•Keephands,feet,andclothingawayfrommoving

partsandthemowerdischargeareaandundersideof

themowerwhiletheengineisrunning.

•Fillfueltankuntillevelis1inch(25mm)belowthe

bottomofthellerneck.Donotoverll.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch

beforeoperatingthemachine.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)beforedriving

underanyobjectsanddonotcontactthem.

•Donotmowinreverseunlessabsolutelynecessary.

•Reducespeedwhenmakingsharpturns.

•Ifasteepslopemustbeascended,driveforwardup

thehillanddriverearwarddownthehill,keeping

thetractiondriveengaged.

•Ifyoucannotbackupaslopeorifyoufeeluneasy

onit,donotmowit.

•Avoidstartingorstoppingonaslope.Iftireslose

traction,disengagethebladesandproceedslowly

straightdowntheslope.Avoidraisingtheside

cuttingunitsonaslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandgraduallydownhill,ifpossible.

•Becertainthattheseatbeltcanbereleasedquicklyif

themachineisdrivenorrollsintoapondorwater.

•Watchfortrafcwhennearorcrossingroads.

Alwaysyieldtheright-of-way.

Thismachineisnotdesignedorequippedfor

on-roaduseandisa“slow-movingvehicle”.Ifyou

mustcrossortravelonapublicroad,youshould

beawareofandcomplywithlocalregulations,such

asrequiredlights,slowmovingvehiclesigns,and

reectors.

•Donotmowneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyturn

overifawheelgoesovertheedgeofaclifforditch,

orifanedgecavesin.

•Donotmowonwetgrass.Reducedtractioncould

causesliding.

•Useextracarewithotherattachments.Thesecan

changethestabilityofthemachine.

•Whenapersonorpetappearsunexpectedlyinor

nearthemowingarea,stopmowing.Careless

operation,combinedwithterrainangles,ricochets,

orimproperlypositionedguardscanleadtothrown

objectinjuries.Donotresumemowinguntilthe

areaiscleared.

•Turnoffthebladeswhennotmowing.

MaintenanceandStorage

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowtocoolbefore

attemptingtomaintain,adjust,orservice.

•Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

•Keepnutsandboltstight,especiallytheblade

attachmentbolts.Keepequipmentingood

condition.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecutting

units,attachments,andanymovingparts.Keep

everyoneaway.

•Checkbrakeoperationfrequently.Adjustandservice

asrequired.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,

andamesawayfromthebattery.

•Theenginemustbeshutoffbeforecheckingtheoil

oraddingoiltothecrankcase.

•Ifmajorrepairsareeverneededorifassistanceis

desired,contactanAuthorizedToroDistributor.

•Tomakesureofoptimumperformanceand

continuedsafetycerticationofthemachine,use

onlygenuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadebyother

manufacturerscouldbedangerous,andsuchuse

couldvoidtheproductwarranty.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof105

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

SoundPressureLevel

Model30449hasasoundpressurelevelattheoperator’s

earof90dBA,whichincludesanUncertaintyValue(K)

of1dBA.

Model30447hasasoundpressurelevelattheoperator’s

earof95dBA,whichincludesanUncertaintyValue(K)

of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=1.85m/s2

Measuredvibrationlevelforlefthand=1.85m/s2

UncertaintyValue(K)=0.5m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

WholeBody

Measuredvibrationlevel=0.92m/s2

UncertaintyValue(K)=0.5m/s2

Measuredvaluesweredeterminedaccordingtothe

proceduresoutlinedinEN836.

EngineEmissionCertication

TheengineinthismachineisEPATier4icompliant.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

100-5622

1.Heightofcutadjustment

100-5623

1.Lowheightofcut

adjustment

2.Highheightofcut

adjustment

117–2718

106-4250

1.Heightofcut

93-6674

1.Crushinghazard,hand—readtheinstructionsbefore

servicingorperformingmaintenance.

58-6520

1.Grease

117–2385

1.ReadtheOperators

Manual.

3.Engine—preheat

2.Engine—start4.Engine—stop

117–2754

1.Warning—readtheOperator'sManual.

2.Warning—donotoperatethismachineunlessyouaretrained.

3.Warning—weartheseatbeltwhenseatedintheoperator'sposition.

4.Warning—wearhearingprotection.

5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

6.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.

7.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;slowmachinebeforeturning,donotturnathighspeeds

8.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.

117–2766

(Afxoverpartno.117–2754forCE*)

*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum

slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator'sManual.

2.Warning—donotoperatethismachineunlessyouaretrained.

3.Warning—weartheseatbeltwhenseatedintheoperator'sposition.

4.Warning—wearhearingprotection.

5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

6.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.

7.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;donotoperatemachineonslopesgreaterthan15degrees.

8.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.

117-5723

1.Off7.High

2.Headlights8.Tractioncontrol

3.On9.Low

4.Fast10.Locked

5.Slow11.Flowdivider

6.PowerT ake-off(PTO)12.Unlocked

106-4251

1.Heightofcut

117–2387

1.Raiseleftdeck4.Coolingfan

2.Raisecenterdeck5.Reverse

3.Raiserightdeck6.Automatic

119-0067

1.Tolocktheparkingbrake,

latchthepedalstogether,

applythebrakepedals,

andpullupontheknob.

4.ReadtheOperator's

Manual.

2.Tounlocktheparking

brake,steponthebrake

pedals.

5.Pressdownontheleverto

tiltthesteeringwheel.

3.Parkingbrakelock

indicator

119-0075

1.ReadtheOperator's

Manualforfuse

information.

7.Powerpoint—10Afuse

2.Enginepreheat—60Afuse8.Instuments—10Afuse

3.Engine,start—20Afuse9.Controlmodule—2Afuse

4.Headlights—10Afuse10.Controlmodule—2Afuse

5.Turnsignal—10Afuse11.Powerpoint—7.5Afuse

6.Powerseat—10Afuse

93–6674

1.Crushinghazard,hand—readtheinstructionsbefore

servicingorperformingmaintenance.

104-3579

1.Lowheightofcut

adjustment

2.Highheightofcut

adjustment

104-3599

1.Donotstephere.

2.Tractionpedal

3.Traction—forward

4.Traction—reverse

5.Danger—shutoffPTOpriortoraisingthecuttingunits;do

notoperatethecuttingunitswhentheyareintheraised

position.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfromoving

parts.

117-5735

1.ReadtheOperatorsManual;tostarttheengine,movethetractionpedaltoNeutral,applythebrake,movethethrottleswitchto

slow,turntheignitionkeytoPreheat.WhentheWaittoStartAdvisoryclearsontheInfoCenterthenturntheignitionkeytoStart.

2.ReadtheOperatorsManual;tostoptheengine,movethethrottlelevertoslow,disengagethePTO,settheparkingbrake,wait5

minutes,turntheignitionkeytoStop,andremovethekey;readtheOperatorsManual.

3.ReadtheOperatorsManual.

4.ToengagethePTO,pulluponthePTOswitch.

5.TodisengagethePTO,pushdownonthePTOswitch.

6.Toswitchthetransmissiontohighspeed,fullyraisetheattachmentsandswitchthespeedcontroltoHigh.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

100-6578

1.Entanglementhazard,belt—donotoperatethemachine

withtheshieldsorguardsremoved;alwayskeeptheshields

andguardsinplace;stayawayfrommovingparts.

119–0124

(Model30447only)

1.Warning—whenthecabwindowsareopenwearhearing

protection.

2.Closetherearwindowbeforeattemptingtoopenthehood.

115-8455

1.ReadtheOperator'sManual.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement

hazard,belt—stayawayfrommovingparts.

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

120-6604

1.Thrownobjecthazard—keepbystandersawayfromthe

machine.

2.Cutting/dismembermenthazardofhand,mower

blade—stayawayfrommovingparts,keepallguardsand

shieldsinplace.

3.Cutting/dismembermenthazardoffoot,mowerblade—stay

awayfrommovingparts,keepallguardsandshieldsin

place.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Greasethemachine.

2WarningDecal1Usedonlyonmachinesrequiring

EuropeanCEcompliance.

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1Reviewbeforeoperatingmachine

EngineOperator'sManual1Usetoreferenceengineinformation

PartsCatalog1Usetoreferencepartnumbers

OperatorTrainingMaterials1Reviewbeforeoperatingmachine

Pre-deliveryInspectionSheet1

Declarationofconformity1

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

GreasingtheMachine

NoPartsRequired

Procedure

Beforethemachineisoperated,itmustbegreased

toensureproperlubricatingcharacteristics;referto

GreasingtheBearingsandBushingsprocedurein

Lubrication.Failuretoproperlygreasethemachinewill

resultinprematurefailureofcriticalparts.

ReplacingtheWarningDecal

Partsneededforthisprocedure:

1WarningDecal

Procedure

OnmachinesrequiringEuropeanCEcompliance,

replacethewarningdecal,partno.117–2754withthe

warningdecalpartno.117–2766.

ProductOverview

Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CAUTION

Thismachineproducessoundlevelsinexcessof85

dBAattheoperatorsearandcancausehearingloss

throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

TractionPedal

Tostop,reduceyourfootpressureonthetractionpedal

andallowittoreturntothecenterposition(Figure2).

Figure2

1.Brakepedals6.Fuelgauge

2.Pedallockinglatch7.Hazardlightswitch(GM

4100only)

3.Spaceforoptional

accessory

8.Tiltsteeringlever

4.Spaceforoptional

accessory

9.Tractionpedal

5.Parkingbrakelatch

BrakePedals

TwofootpedalsFigure2operateindividualwheelbrakes

forturningassistance,parking,andtoaidinobtaining

bettersidehilltraction.Alatchconnectsthepedalsfor

parkingbrakeoperationandtransport.

PedalLockingLatch

ThepedallockinglatchFigure2connectsthepedals

togethertoengagetheparkingbrake.

TiltSteeringLever

PresstheleverFigure2downtotiltthesteeringwheel

tothedesiredposition.Thenreleasethelevertolock

theadjustment.

ParkingBrakeLatch

Aknobontheleftsideoftheconsoleactuatesthe

parkingbrakelock(Figure2).Toengagetheparking

brake,connectthepedalswiththelockinglatch,push

downonbothpedals,andpulltheparkingbrakelatch

out.Toreleasetheparkingbrake,pressbothpedalsuntil

theparkingbrakelatchretracts.

FuelGauge

Thefuelgauge(Figure2)indicatestheleveloffuelin

thetank.

HazardLightSwitch(GM4100only)

Pressthehazardlightswitch(Figure2)toactivatethe

hazardlights.

SpeedLimiter

Ifdesired,thescrewcanbeadjusted(Figure3)tolimit

theamountthetractionpedalcanbedepressedinthe

forwarddirectiontolimitthemowingspeed.

Figure3

1.Speedlimiter

Important:Wheninthemowposition,thespeed

limiterscrewmuststopthetractionpedalbeforethe

pumpreachesfullstrokeordamagetothepump

mayoccur.

DiagnosticLight

Thediagnosticlight(Figure4)willilluminateshoulda

systemfaultberecognized.

Figure4

1.Cruisecontrol(optional)8.Enginecoolant

temperaturegauge

2.Lightswitch9.Engineoilpressure

warninglight

3.Hi-Lospeedcontrol10.Chargeindicator

4.Throttlecontrol11.Keyswitch

5.Glowplugindicatorlight12.PTOswitch

6.Enginecoolant

temperaturewarning

light

13.Flowdividerswitch

(optional)

7.Diagnosticlight14.Liftswitches

EngineCoolantTemperatureGauge

Duringnormaloperatingconditionsthegauge(Figure4)

shouldbeinthegreenrange.Checkthecoolingsystem

ifthegaugegoestotheyelloworredrange.

EngineOilPressureWarningLight

Thelight(Figure4)illuminateswhentheengineoil

pressureisdangerouslylow.

ChargeIndicator

Thechargeindicator(Figure4)illuminateswhenthe

systemchargingcircuitmalfunctions.

KeySwitch

Thekeyswitch(Figure4)hasthreepositions:Off,

On/Preheat,andStart.

PTOSwitch

ThePTOswitch(Figure4)hastwopositions:Out

(start)andIn(stop).PullthePTObuttonouttoengage

thecuttingunitblades.Pushinthebuttontodisengage

thecuttingunitblades.

FlowDividerSwitch(optional)

Whenoperatinginmow(low)speed,pressandhold

owdividerswitch(Figure4)toenhancetractiondrive

performanceincompromisedoperatingconditions.

Hi-LoSpeedControl

Theswitch(Figure4)allowsthespeedrangetoincrease

fortransportofthemachine.Cuttingdeckswillnot

operateinhighrange.Also,thedeckscannotbelowered

fromthetransportpositionwhentheswitchisinthe

highrange.IftheswitchismovedfromLOtoHIwith

thecuttingdecksdownand/orPTOonand/orcruise

controlengaged,thetransmissionwillnotchangetoHI.

Forthechangetobeaccomplished,theswitchmustbe

movedtoLOandalltherequirementssatised.

LiftSwitches

Theliftswitches(Figure4)raiseandlowerthecutting

units.Presstheswitchesforwardtolowerthecutting

unitsandbackwardtoraisethecuttingunits.When

startingthemachine,withthecuttingunitsinthedown

position,presstheliftswitchdowntoallowthecutting

unitstooatandmow.

Note:ThedeckswillnotlowerwhileintheHIspeed

rangeandtheywillnotraiseorloweriftheoperatoris

outoftheseatwhentheengineisrunning.

ThrottleControl

Movethecontrol(Figure4)forwardtoincreasethe

enginespeedandrearwardtodecreasethespeed.

LightSwitch

Presstheloweredgeoftheswitch(Figure4)toturnon

thelights.Presstheupperedgeoftheswitchtoturn

offthelights.

GlowPlugIndicatorLight

Whenlit,theglowplugindicatorlight(Figure4)

indicatesthattheglowplugsareon.

EngineCoolantTemperatureWarning

Light

Thelight(Figure4)illuminatesandthecuttingunitsshut

down(PTOdisengages)iftheenginereachesanunsafe

operatingtemperature.Ifthetemperaturecontinuesto

risetheenginewillshutdown.

EngineCoolingFanSwitch

Themachineisequippedwithahydraulicallydrivenauto

reversingenginecoolingfan.Thefanswitch(Figure5)

hastwopositionsR(manualreverse)andAuto(normal).

RefertoEngineCoolingFanOperationintheOperation

Sectionofmanual.

G01 1547

Figure5

1.Powerpoint3.Hourmeter

2.Enginecoolingfanswitch

HourMeter

Thehourmeter(Figure5)showsthetotalhoursthatthe

machinehasbeenoperated.

PowerPoint

Thepowerpoint(Figure5)isusedtopoweroptional

electricalaccessories.

AudibleAlarm

Towarnbystanders,analarmwillsoundifthecutting

decksareloweredwiththeengineoff.Thealarmwill

quitsoundingoncethedecklowerswitchisreleased.

Also,thealarmwillsoundiftheenginecoolant

temperaturereachesaset-pointthatcutsoutthePTO

operation.Thealarmwillcontinuetosounduntilthe

coolanttemperaturedropsbelowtheset-pointorthe

PTOswitchisdisengaged.

CabControls

Model30447only

WindShieldWiperSwitch

Pressfrontofswitchtoactivatethewindshieldwipers

(Figure6)andrearofswitchtoturnoffthewipers.

AirConditioningSwitch

Pressfrontofswitchtoactivatetheairconditioning

(Figure6)andrearofswitchtoturnofftheair

conditioning.

FanControl

Rotatethefancontrolknobtoregulatethespeedofthe

fan(Figure6).

TemperatureControl

Rotatethetemperaturecontrolknobtoregulatetheair

temperatureinthecab(Figure6).

Figure6

1.Windshieldwiperswitch5.Hazardlightswitch

2.Airconditioningswitch6.Turnsignalswitch

3.Temperaturecontrol7.Domelightswitch

4.Fancontrol

HazardLightSwitch

Presstheswitchtoactivatethehazardlights(Figure6).

TurnSignalSwitch

Presstheswitchtoactivatetheturnsignals(Figure6).

DomeLightSwitch

Presstheswitchtoactivatethedomelight(Figure6).

WindShieldLatch

Liftuponlatchestoopenthewindshield(Figure7).

Pressinonlatchtolockwindshieldinopenposition.

Pulloutanddownonlatchtocloseandsecurewind

shield.

Figure7

1.Windshieldlatch

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Widthofcut

overall124inch(315cm)

frontcuttingunit54inch(137cm)

sidecuttingunit37inch(94cm)

frontandonesidecuttingunit89inch(226cm)

Overallwidth

cuttingunitsdown127inch(322cm)

cuttingunitsup(transports)71inch(180cm)

Overalllength144inch(366cm)

Height58inch(147cm)

HeightwithROPS

Heightwithcab

81inch(206cm)

91inch(231cm)

Groundclearance6inch(15cm)

Wheeltread(tocenteroftire)

front45inch(114cm)

rear47inch(119cm)

Wheelbase55-1/2inch(141cm)

Weight(withcuttingunits)

(Weightwithcabwithcuttingunits)

4211lb(1910kg)

4715lb(2139kg)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesareavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.Toro.comforalistofallapprovedattachments

andaccessories.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperating

CAUTION

Ifyouleavethekeyintheignitionswitch,someone

couldaccidentlystarttheengineandseriously

injureyouorotherbystanders.

Removethekeyfromtheignitionbeforeyoudo

anymaintenance.

CheckingtheEngineOil

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase;

however,theoillevelmustbecheckedbeforeandafter

theengineisrststarted.

Thecrankcasecapacityis10qt(9.5l)withthelter.

Usehigh-qualityengineoilthatmeetsthefollowing

specications:

•APIClassicationLevelRequired:CH-4,CI-4or

higher.

•Preferredoil:SAE15W-40(above0°F)

•Alternateoil:SAE10W-30or5W-30(all

temperatures)

ToroPremiumEngineOilisavailablefromyour

distributorineither15W-40or10W-30viscosity.See

thepartscatalogforpartnumbers.

Note:Thebesttimetochecktheengineoiliswhenthe

engineiscoolbeforeithasbeenstartedfortheday.If

ithasalreadybeenrun,allowtheoiltodrainbackdown

tothesumpforatleast10minutesbeforechecking.

Iftheoillevelisatorbelowthe“add”markonthe

dipstick,addoiltobringtheoilleveltothe“full”mark.

DONOTOVERFILL.Iftheoillevelisbetweenthe

“full”and“add”marks,nooiladditionisrequired.

1.Parkthemachineonalevelsurface.Unlockthe

enginecoverlatches.

2.Opentheenginecover.

3.Removethedipstick,wipeitclean,installthe

dipstickintothetube,andpullitoutagain.Theoil

levelshouldbeuptotheFULLmark(Figure8).

Figure8

1.Dipstick

4.IftheoilisbelowtheFullmark,removethellcap

(Figure9)andaddoiluntilthelevelreachestheFull

mark.Donotoverll.

Figure9

1.Oilllcap

Note:Whenusingdifferentoil,drainalloldoil

fromthecrankcasebeforeaddingnewoil.

5.Installtheoilllcapanddipstick.

6.Closetheenginecoverandsecureitwiththelatches.

CheckingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily

Checklevelofcoolantatthebeginningofeachday.

Capacityofsystemis13qts.(12.3l).

1.Carefullyremovetheradiatorcapandexpansion

tankcap(Figure10).

CAUTION

Iftheenginehasbeenrunning,thepressurized,

hotcoolantcanescapeandcauseburns.

•Donotopentheradiatorcapwhenthe

engineisrunning.

•Usearagwhenopeningtheradiatorcap,

andopenthecapslowlytoallowsteamto

escape.

2.Checkthecoolantlevelintheradiator.Theradiator

shouldbelledtothetopofthellerneckandthe

expansiontanklledtotheFullmark.

Figure10

1.Expansiontank

3.Ifthecoolantislow ,adda50/50mixtureofwater

andethyleneglycolanti-freeze.Donotusewater

onlyoralcohol/methanolbasecoolants.

4.Installtheradiatorcapandexpansiontankcap.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith

low(<500ppm)orultralow(<15ppm)sulfurcontent.

Theminimumcetaneratingshouldbe40.Purchase

fuelinquantitiesthatcanbeusedwithin180daysto

ensurefuelfreshness.

Fueltankcapacity:19USgallons(72l)

Usesummergradedieselfuel(No.2-D)attemperatures

above20°F(-7°C)andwintergrade(No.1-Dor

No.1-D/2-Dblend)belowthattemperature.Useof

wintergradefuelatlowertemperaturesprovideslower

ashpointandcoldowcharacteristicswhichwillease

startingandreducefuellterplugging.

Useofsummergradefuelabove20°F(-7°C)will

contributetowardlongerfuelpumplifeandincreased

powercomparedtowintergradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis

cautionwilldamagetheengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel

ofuptoB20(20%biodiesel,80%petrodiesel).The

petrodieselportionshouldbeloworultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuelas

theymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblendsd.

•Contactyourdistributorifyouwishformore

informationonbiodiesel.

Other manuals for 30447

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