Toro Z590 Z Master Manual

FormNo.3361-758RevA
Z590ZMaster®DieselMowers
ForZ590DieselMowers
SetupInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Removepartsfromthecrate.
2Nopartsrequired–Checkthetirepressure.
3Rearwheels2Installthedrivewheels.
Rollbar,rightsection1
Rollbar,leftsection1
Rollbar,centersection1
Bolt,(3/8x1inch)8
Curvedwasher8
Flangenut,(3/8inch)8
Bolt,(1/2x3–1/4inch)2
4
Flangenut,(1/2inch)2
InstalltheRolloverProtectionSystem
(ROPS).
5Nopartsrequired–Addfueltothemachine.
6Nopartsrequired–Chargethebattery.
7
Number2generalpurposelithiumbase
ormolybdenumbasegrease.(Purchase
separately.)
1tubeCheckthemachineforgrease.
8Nopartsrequired–Checktheengineoillevel.
9Nopartsrequired–Preparethesidedischargechute.
10Nopartsrequired–Checkthemachinebeforedeliveryto
thecustomer.
Operator’sManual1
EngineOwner’sManual1
RegistrationCard1
Operatortrainingmaterial1
11
Key2
Deliveringthemachinetothecustomer.
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

1
RemovingPartsfromtheCrate
NoPartsRequired
Procedure
RemovethetiresandthepartsfortheROPSfromthe
shippingcrate.
2
CheckingtheTirePressure
NoPartsRequired
Procedure
Pressure:13psi(90kPa)
Note:Thefrontcasterwheelisasemi-pneumatictire
anddoesnotneedtobechecked.
Checktheairpressureinthedrivetires.
Figure1
3
RaisingtheMachineUpand
InstallingtheDriveWheels
Partsneededforthisprocedure:
2Rearwheels
Procedure
1.Removethescrewsholdingtherightangleretaining
platetothecrate.
Figure2
2.Raisethebackofthemachineupandsupportitwith
jack-stands.
Figure3
3.Removethewheelnutsfrombothsidesofthe
vehicleandremovetherightangleretainingplate.
Discardthescrewsandretainingplate.
2

Figure4
4.Mountthewheelswiththevalvestemtotheoutside
andsecurethemwiththewheelnutspreviously
removed.
5.Torquethewheelnutsto95ft-lb(128N·m).
6.Removethejack-stands.
Figure5
4
InstallingtheRollOver
ProtectionSystem
Partsneededforthisprocedure:
1Rollbar,rightsection
1Rollbar,leftsection
1Rollbar,centersection
8Bolt,(3/8x1inch)
8Curvedwasher
8Flangenut,(3/8inch)
2Bolt,(1/2x3–1/4inch)
2Flangenut,(1/2inch)
Procedure
1.Looselyinstalltherightandleftrollbarsectionto
theframe,with8bolts(3/8x1inch),8curved
washers,and8angenuts(3/8inch).
Note:Thecurvewasherconemustbeinstalled
towardthebolthead.
Figure6
2.Installthelanyardclipsontothelongbolts(1/2x
3-1/4inch).
Note:Makesurethebenttabpointstowardthe
headofthebolt.
Figure7
3.Lightlyoiltheendsofthecenterrollbarsection.
4.Looselyinstallthecenterrollbarsectionusing2
bolts(1/2x3-1/4inch)and2angenuts(1/2inch).
Note:Makesuretheboltsareinstalledfromthe
outsideoftherollbar.
Note:Makesurethelanyardtabisinstalledas
shownandpointsforward.
3

Figure8
5.Raisetherollbarintotheuprightpositionandsecure
itwiththepinsandhairpincotterpinsfastenedto
thelanyards
Figure9
6.Torquealllowerfasteners,attachedtothemachine
frame,to30ft-lb.
7.Tightenthecenterrollbarbolts(1/2x3-1/4inch)
soitrotatesfreelywithsomeresistance.
Note:Nomorethanonethreadshouldbeexposed
outsidethenut.
Figure10
5
AddingFueltotheMachine
NoPartsRequired
Procedure
Addfueltothemachinebeforestartingit.Refertoyour
Operator’sManual.forthecorrectfuelandprocedure.
4

6
ChargingtheBattery
NoPartsRequired
Procedure
Chargingthebatteryproducesgassesthatcan
explodeandcauseseriousinjury.
•Keepcigarettes,sparksandamesaway
fromthebattery.
•Makesuretheignitionswitchisoff.
•Ventilatewhenchargingorusingthebattery
inanenclosedspace.
Important:Donotrunthemachinewiththe
batterydisconnected;electricaldamagemayoccur
totheengine.
Chargethebattery.RefertotheOperator’sManualfor
instructions.
Figure11
7
CheckingtheMachinefor
Grease
Partsneededforthisprocedure:
1tubeNumber2generalpurposelithiumbaseor
molybdenumbasegrease.(Purchaseseparately.)
Procedure
1.Removethebeltcoversasshownbelow.
Figure12
1.Beltcover2.Latch
2.Checkthetensioningarmforgrease.
3.Checkthegreaseforthethreespindlebearings.If
needed,addgreaseuntilitcomesoutofthelower
seals.
4.Installthebeltcovers.
5

Figure13
5.Checkthegreaseforthecoolingfanbeltidlerarm.
6.Checkthegreaseforthedrivebeltidlerarms.
Figure14
7.Greasethepumpbeltidlerarminthefrontofthe
engine.
Figure15
8
CheckingtheEngineOilLevel
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
OilLevelinOperator’sManual.
6

9
CheckingtheSideDischarge
Chute
NoPartsRequired
Procedure
Ifthereareplastictiesholdingthesidedischargechute
up,removethemandlowerthechuteintoplace.
Anuncovereddischargeopeningcouldallow
thelawnmowertothrowobjectsinthe
operator’sorbystander’sdirectionandresultin
seriousinjuryordeath.Also,contactwiththe
bladecouldoccur.
Neveroperatethelawnmowerwiththegrass
deectorremovedunlessyouinstallacover
plate,amulchplate,oragrasschuteand
catcher.
1.MakesuretheLendofspringisinstalledbehind
thedeckedgebeforeinstallingtheboltasshownin
Figure16.
2.PlacetheJhookendofspringaroundgrassdeector
(Figure16).
Important:Thegrassdeectormustbefreeto
rotatewithdownwardtension.Liftthedeector
uptothefullopenpositionandensurethatit
rotatesfreely,withoutbindingintothefulldown
position.
Figure16
1.GrassDeector4.Lendofspring,place
behinddeckedgebefore
installingbolt
2.Spring5.Deckedge
3.Jhookendofspring
7

10
CheckingtheMachineBeforeDeliverytotheCustomer
NoPartsRequired
Procedure
Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin
thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming
theseprocedures.
InitialCheckProcedure
Checkthetirepressure.
Checkthelevelofthemower.
Checkthatallmowerspindlesaregreased.
Checktheengineoillevel.
Checkthehydraulicuidlevel.
CheckthattheROPSissecure.
Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.
Checktheadjustmentoftheparkingbrake.
Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.
Checkthesafetyinterlocksystem;refertotheOperator’sManual.
EnsurethatthePTOworks.
Checkallfastenersyouinstalledtoensurethattheyaretight.
Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:
Signature:Date:
8

11
DeliveringtheMachinetotheCustomer
Partsneededforthisprocedure:
1Operator’sManual
1EngineOwner’sManual
1RegistrationCard
1Operatortrainingmaterial
2Key
Procedure
Atdelivery,llinthemodelandserialnumberandcompletetheitemslistedinthefollowingtableandinitial
eachwhennished.
ModelNo.SerialNo.
9

DealerInitialCustomerInitialCheckProcedure
Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:
Fueltankcaps
Oilllcap/Oildipstick
Engineoillter
Engineoildrain
Fuellters
Airlter
Radiatorcoolant
Hydraulicuidreservoir
Hydrauliclter
Battery
Ignitionswitch
Throttlelever
Glowpluglightandswitch
Powertakeoffswitch(PTO)
Motioncontrollevers
Parkingbrake
Mowerheight-of-cut
Liftassistlever
ZStand®
Adjustableseat
Hydraulicbypassvalves
RolloverProtectionSystem(ROPS)
Mowerdeckowbafe
RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and
maintenanceprocedures.
ReviewthewarrantystatementasshownintheOperator’sManual.
Describethepostsaleserviceproceduresforyourstore.
Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat
www.Toro.com
MakesurethatthecustomerreceivestheOperator’sManual,EngineOwner’sManual,
SetUpInstructions,andoperatortrainingmaterial.
MakesurethecustomerknowsthePartsCatalogisavailableatwww.Toro.com
Assistthecustomerinloadingthemower.
Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein
thespaceprovidebelowandkeepacopyofthispagefordealerrecords.
Signature:Date:
Signature:Date:
10

Notes:
11