tousek TX 310 User manual

Connection and installation manual
Radio transmission system TX 310

- 2 - tousek / E_TX-310_03 / 21. 03. 2019
GENERAL WARNING AND SAFETY NOTES for installation
• These installation and operating instructions form an integral part of the product TX310 and they have been
specically written for professional installers trained and skilled in the trade and should be carefully read in
their full length before carrying out the installation. This is for Radio transmission system TX 310, and not
for the complete installaion of automatic gate. After the installation this manual has to be handed over to the
user.
• Installation, connection, adjustments, putting into operation, and servicing may only be carried out by trained
professionals in full accordance with these installation- and operating instructions.
• Before carrying out works at the gate-system, the power supply has to be turned o.
• The arrangement of the components is dependent on the structural conditions and the gate design.
• The switching device may only be used to hedge dangers at crushing and shearing points on automatic sliding
gates (specications regular use). Any other use is prohibited.
• When using non-original components (including safety edges) any warranty or liability expires.
• The national and international regulations for gate safety must be observed. The safety function of the applica-
tion must always be considered as a whole and never referred only to the individual plant part.
• Connections must be observed and complied with in accordance with the applicable EC or national standards
in their current version.
• The current in the specic case OVE / VDE regulations and standards must be observed.
• The EU Machine Directive, laws and rules concerning the prevention of accidents, and laws and standards which are in
force in the EU and in the individual countries have to be strictly followed.
• The packaging materials (cardboard, plastic, EPS foam parts and lling material etc.) have to be properly disposed of
in accordance with the applying recycling- and environmental procection laws. They may be hazardous to children and
therefore have to be stored out of children´s reach.
• The product is not suitable for installation in explosion-hazardous areas.
• The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and
which is described in these installation and operating instructions. The TOUSEK Ges.m.b.H. rejects any liability if the
product is used in any way not fully conforming to its original purpose as stated herein.
• Children have to be instructed, that the gate facility as well as the belonging parts may not be used improperly, e.g. for
playing. Furthermore handheld transmitters have to be kept in safe places and other impulse emitters as buttons and
switches have to be installed out of children‘s reach.
• The TOUSEK Ges.m.b.H. rejects any liability for claims resulting from usage of the product in combination with compo-
nents or devices which do not fully conform to the applying safety laws and rulesvorschriften entsprechen.
• Only original spare- and replacement parts may be used for repair of the product.
Declaration of Conformity:
The company TOUSEK Ges.mbH, Zetschegasse 1, 1230 Vienna, declares that the radio transmission system TX 310
following directives:
- Machinery Directive 2006/42 / EC, the R & TTE Directive 1999/5 / EC
It was here applied the following standards: EN ISO 13849-1, EN 12978
October 2013
Important
The radio transmission system TX 310 is only suitable for use with tousek products!
This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior
written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.

tousek / E_TX-310_03 / 21. 03. 2019 - 3 -
1. General features Radio transmission system TX 310
Connection example of TX310 System:
Features
• Bidirectional radio transmission system 868,95MHz and
869,85MHz
• Receiver with 1 output (so that the door can be secured
either CLOSED or OPEN direction)
• 10 transmitters can be learned into receiver (1-channel)
• Automatic frequency adjustment or manual frequency set-
tings provides high noise immunity
• 1 input selectable for 8,2kΩ resistance contact strip or
potential free contact e.g. pedestrian contact or wicket door.
• 1 output 8,2kΩ or N.C. (normally closed contact)
• Battery use of transmitter with 2 Lithium-Batteries 3V
(Type CR2032)
• Accoustic signal (inside receiver) when battery low
• Power supply for receiver: 12–24V a.c./d.c.
•
General
The TX 310 is a wireless signal transmission system (radio) in combination with safety edges to avoid dangers at crushing
and shearing at gate systems. There is a connection between a receiver that is connected to the controller of the engine, and
a transmitter that is attached to the gate and performs the evaluation of 8.2 kOhm resistor strips or potential free contacts.
Up to 10 stations can be stored in the receiver.
Technical Data
Radio transmission system TX 310 (transmitter- receiver kit 1-channel)
Frequency bands 868.95 MHz & 869.85 Mhz Software class A
Range 10 m
in optimal conditions Operating temperature -20°C bis +55°C
degree of pollution 2 article code. TX 310-Kit 13660380
Ball pressure test
(IEC 695-10-2)
PCB: 125°; Gehäuse: 75° article code. 1battery
for transmitter
(Lithium Type CR2032)
13140040
Transmitter Receiver
supply voltage 3 V d.c
(2 x Lithiumbattrie CR2032) supply voltage 12 / 24 V a.c./d.c.
power consumption on sending: 17 mA, in stand-by: 16 μA
station memory 10
Output Relay, 24 V, 0,5 A;
micro shutdown 1B
Resistances of the
safety edges 8,2kΩ
power consumption 0,4 W bei 12 V
1,2 W bei 24 V
Rated impulse withstand voltage
(gem. EN 60730-1) 300 V
Input test signal 12 / 24 V a.c./d.c.
Protection class IP 55 Protection class IP 54
Dimensions (WxHxD) 190 x 51 x 36 mm Dimensions (WxHxD) 137 x 45 x 95
transmitter receiver motor
safety edge
S
E
•
The receiver (E) is mounted near the operator - with operators with integrated control unit inside or on the operator.
• The mounting of the transmitter (S) has to be made on the gate (Cable exit down).
IMPORTANT: When screwing the housing cover of the transmitter necessarily
follow the max. torque of 45 Ncm, otherwise there is a risk of leakage due to
bending of the cover!
max.
45Ncm

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2. Connection / Adjustments Radio transmission system TX 310
(KL) connection clamps
(BAT1) battery 1 CR2032
(BAT2) battery 2 CR2032
(LED) LED (actuation)
(DIP) DIP-switches
(TS) programming
button of transmitter
(A) antenna
DIP-switches
DIP 1
ON ( )
for connection of a
8,2kΩ safety edge DIP
ON
1 2
factory preset
()
OFF for connection of a
NO contact
DIP 2
ON Frequency 1: 869,85 MHz
OFF ( )Frequency2: 868,95 MHz
Input (term. 1/2) : selectable for 8,2kΩ safety edge or pot.free contact
ON
1 2
→
8k2
For the safetey operation mode with a 8,2kΩ safety edge (terminals 1/2) set DIP 1 = ON
!
ON
1 2
→
N.C.
N.O.
For connecting a potential free contact (terminals 1/2), e.g. pedestrian contact, set DIP 1 = OFF !
Switching the potential free input from N.C. (= factory setting ) to N.O.:
• After insert the 1. battery (BAT1) the current input
status is going to be indicated by LED:
N.C.: 2x flash, N.O.: 5x flash
• If you would like to switch over the input, push
the button (TS) within 10s until the LED flashes.
Now insert the 2. battery (BAT2) - switching over
is finished.
STATUS
2x: N.C.
5x: N.O.
TS
~2s
max. 10s
BAT1
BAT2
Batteries
• Take print from the housing place 2 batteries
(Type CR2032) in the correct order BAT1, BAT2 as
shown in picture (Plus-Pole above) .
• If the order is not complied with, is not guaranteed
to function properly!
• We kindly recommend to replace the batteries during the
annual maintenance!
Important
• Transmitter and receiver should not be mounted on the same surface due to spark/radio technical reasons.
• The distance between transmitter and receiver and between transmitters themselves with each other must be
at least 1m.
• For safety reasons, the memory mode is exited 10 seconds after the last button activity automatically..
• TIP: For longer distances between transmitter and receiver, we recommend that you save the transmitter
before mounting on the receiver. The transmitter can (max 10 stations. Learnable) are stored with or without
attached circuit bar or NO contact (eg wicket door).
1 2 3
DIP
LEDTSA
++
KL
BAT1BAT2 pot.free contact
N.C. or N.O.
selectable
safety edge
8,2kΩ
OR
= N.C.
IMPORTANT: When screwing the housing cover of the transmitter necessa-
rily follow the max. torque of 45 Ncm, otherwise there is a risk of leakage
due to bending of the cover! max.
45 Ncm
2.1 Transmitter Connection / Adjustments

tousek / E_TX-310_03 / 21. 03. 2019 - 5 -
Important
• DIP Switch 2 does not normally need to be changed. To
avoid interference with the operation of two systems
that are operated close to each other, the frequency of
a system (transmitter and receiver) should be changed.
• DIP Switch 4: In heavily disturbed environments (eg if
there are cranes in the vicinity) this function helps to
improve the disturbance response. However, this really
should be used only when it is really needed, because
the system is thus slightly slowed.
• The lengths of the antennas in the transmitter and re-
ceiver are tuned to the operating frequency and must
not be changed!
E
(KL) connection clamps
1/3 power supply
12/24V a.c./d.c
2 Test input
4/5 output
(LED1) LED 1 (system standby)
(LED2) LED 2 (Program mode)
(DIP) DIP- switches
(PROG) programming button
of receiver
(S) buzzer
(A) antenna
DIP-switches
DIP 1 ON ( )Standard setting
DIP 1 always on Position ON!
OFF no safety operation
DIP 2 ON Frequency 1: 869,85 MHz
OFF ( )Frequency 2: 868,95 MHz
DIP 3 ON ( )Test input NC
DIP 3 always on Position ON!
OFF Test input NO
DIP 4 ON frequency adjustment on
OFF ( )frequency adjustment o
DIP-switches
factory setting ( )
ON
1 2 3 4
The receiver (E) is mounted near the operator - so for opera-
tors with integrated control boards on (in) the operator (eg. in
PULL T5, -T8, -T10 operator: mounting of TX 310 receivers
with Velcro strap - see picture)
The receiver can not be mounted in the operators
PULL T15, PULL T24 and PULL T24speed!
2.2 Connecting the receiver for controls with 8,2kΩ input Connection / Adjustments
+ –
~ ~
KL
DIP
S LED2A
12/24V
a.c./d.c.
LED1
OUTPUT
(for controls with
8,2kΩ input)
Test
PROG
Connection
• Connect the terminals of the TX 310 with the termi-
nals of the used tousek control (acc. to table on next
page):
- Terminals 1/3 supply 12/24V a.c./d.c.
- Terminals 2 Test input
- Terminals 4/5 OUTPUT

- 6 - tousek / E_TX-310_03 / 21. 03. 2019
Connection examples Connection / Adjustments
• The TX 310 transmitter (S) inform the receiver (E) with a triggering of the mobile contact strip, then the
receiver forwards this via an output to the connected controller (ST) ..
• The receiver output (terminals 4/5) has the desired function, safety in the CLOSED or OPEN direction,
are connected to the control terminals concerned (stationary contact strips with the same function to
be connected in series). .
• A TX 310 receiver can manage via multiple transmitters several mobile safety contact edges with the same
function. For different functions you will need two transmitters and two receivers.
S
mZ
operator
sA sZ
2 x 0,752
2 x 0,752
2 x 0,752
E ST
CLOSE OPEN
S
mZ
operator
sAsZ
2 x 0,752
2 x 0,752
2 x 0,752
EST
OPEN CLOSE
Connection to the tousek control boards
Connection / Adjustments
• IMPORTANT: The TX 310 System has to be activated in the control board menu!
• In case the TX 310 is going to be used with Master/Slave automation system (=system with two sliding
gates running in opposite direction) you need to connect it to the master control unit and to the slave
control unit.
• For more information on the control system used see the appropriate manual.
* The receiver is not suitable for PULL T15, -T24, -T24speed housings!
tousek-control board:
Terminals receiver TX 310
INPUTS Power supply/Test OUTPUT
Terminal 1 Terminal 2 Terminal 3 Terminal 4 Terminal 5
+ / ~ Test – / ~ Common
safety edge
safety in
CLOSE-
direction
safety in
OPEN-
direction
sliding gate
operator controls
PULL T24*, T24speed*17 41 16 50 52 51
PULL T5, T8, T10, T15*
40 41 43 50 52 51
DYNAMIC Series, TPS 60 PRO
Series TPS-20, -35, -40, -6speed
44 41 43 50 51 56
in Master-Slave operation
For sliding gates running in opposite direction are two separate TX 310 systems (one for Master
and one for Slave) required. The terminals above need to be connected to the Master- and Slave
control unit.
Swing gate operator controls
ST 51, ST 61 44 41 43 50
safety
left leaf
or inside
safety
right leaf
or outside
52 53
Connect the two TX 310
systems separate.
Once to the Master con-
trol unit and afterwards
to the Slave control unit!
Connection shown on
this picture
Components of the MASTERS
ST Master control,
ETX 310 receiver
S1 TX 310 transmitter 1, S2 TX 310 transmitter 2
safety in CLOSE-direction:
mZ mobile safetey contact edge (nal edge)
sZ stationary safety edge (passage edge)
safety in OPEN-direction:
sA stationary safety edge (nal edge)
Connection example TX 310 to PULL -T8, -T10, -T15 Master/Slave
Components of the SLAVE
ST Slave control,
ETX 310 receiver
S1 TX 310 transmitter 1, S2 TX 310 transmitter 2
safety in CLOSE-direction:
mZ mobile safetey contact edge (nal edge)
sZ stationary safety edge (passage edge)
safety in OPEN-direction:
sA stationary safety edge (nal edge)

tousek / E_TX-310_03 / 21. 03. 2019 - 7 -
safety in CLOSE-direction:
mZ mobile safety edge (nal edge)
sZ stationary safety edge (passage edge)
safety in OPEN-direction:
mA mobile safety edge (nal edge)
sA stationary safety edge (passage edge)
Connection example 2: Mobile contact edges on gate for safety in OPEN-/CLOSE-direction and
stationary contact edges on pillar for safety in OPEN-/CLOSE-direction
CLOSE OPEN
S1
operator
sA sZ
TX 310-transmitter
S1
1 2 3
8,2kΩ
mZ
TX 310-transmitter
S2
1 2 3
8,2kΩ
mA
2 x 0,752
2 x 0,752
E1
E2
2 x 0,752
2 x 0,752
mZ mA
S2
ST
TX 310
receiver E1
(signal of S1 )
40
41
43
50
51
52
control board
ST
TX 310
receiver E2
(signal of S2 )
sZ sA
Application Example 1: Mobile contact strip at the gate for safety in the CLOSE-direction and
stationary contact strips on the column for safety in the OPEN-/CLOSE-direction
TX 310 - transmitter
S
1 2 3
S
mZ
operator
TX 310 - receiver E
40
41
43
50
51
52
control board ST
sA sZ
2 x 0,752
2 x 0,752
2 x 0,752
E ST
8,2kΩ
8,2kΩ
mZ
sZ sA
CLOSE OPEN
safety in CLOSE-direction:
mZ mobile safetey contact edge (nal edge)
sZ stationary safety edge (passage edge)
safety in OPEN-direction:
sA stationary contact edge (nal edge)
Connection example TX 310 to PULL T5, -T8, -T10, -T15

- 8 - tousek / E_TX-310_03 / 21. 03. 2019
safety in CLOSE-direction:
mZ mobile safety edge (nal edge)
sZ stationary safety edge (passage edge)
safety in OPEN-direction:
mA mobile safety edge (nal edge)
sA stationary safety edge (passage edge)
Connection example 2: Mobile contact edges on gate for safety in OPEN-/CLOSE-direction and
stationary contact edges on pillar for safety in OPEN-/CLOSE-direction
CLOSE OPEN
S1
e.g. operator PULL T24
sA sZ
TX 310 - transmitter
S1
1 2 3
8,2kΩ
mZ
TX 310 - transmitter
S2
1 2 3
8,2kΩ
mA
2 x 0,752
2 x 0,752
E1
E2
2 x 0,752
2 x 0,752
mZ mA
S2
ST
TX 310
receiver E1
(signal of S1 )
16
17
41
50
51
52
control board
PULL T24 ST
TX 310
receiver E2
(signal of S2 )
sZ sA
– +
Connection example TX 310 to PULL T24, -24speed
Application Example 1: Mobile contact strip at the gate for safety in the CLOSE-direction and
stationary contact strips on the column for safety in the OPEN-/CLOSE-direction
S
mZ
eg.
operator
PULL T24
TX 310 - receiver E
sA sZ
2 x 0,752
2 x 0,752
2 x 0,752
E ST
8,2kΩ
TX 310 -
transmitter
S
1 2 3
8,2kΩ
mZ
sZ sA
CLOSE OPEN
– +
control board
PULL T24 ST
16
17
41
50
51
52
safety in CLOSE-direction:
mZ mobile safetey contact edge (nal edge)
sZ stationary safety edge (passage edge)
safety in OPEN-direction:
sA stationary contact edge (nal edge)

tousek / E_TX-310_03 / 21. 03. 2019 - 9 -
KL
DIP
S LED2A
LED1
Test
Test
S
B
C
0V
12/24V
PROG (KL) Anschlussklemmen
(LED1) LED 1 (Systembereitschaft)
(LED2) LED 2 (Programmiermode)
(DIP) DIP-Schalter
(PROG) Programmiertaster
des Empfängers
(S) Summer
(A) Antenne
2.3 Connecting the receiver if using a N.C. contact Connection / Adjustments
e.g. Connecting TX 310/NC with garage door operator GTZ-Digital TX 310-Kit
Garage door operator GTZ-Digital
3
2
1
N.C.
contact
DIP-switches
DIP 1 = ON !
DIP 2 = OFF !
DIP 3 = OFF !
DIP 4 = OFF !
ON
1 2 3 4
TX 310/NC
receiver
TX 310/NC
transmitter
3 1 2 4 70 71
Test
Test
S
B
C
0V
12/24V
Important
• Do not connect anything to this
terminal block.
• Everything hasto beconnected
to the terminal block KL!
DIP-switches
DIP 1 = OFF !
DIP 2 = OFF !
ON
1 2
Important
Be sure that the potential free
input connection (KL. 1/2) is set
to N.C.(factory setting)!
page 4

- 10 - tousek / E_TX-310_03 / 21. 03. 2019
e.g. Connecting TX 310/NC with garage door operator TT60/TT120 TX 310-Kit
Lighting
230V a.c.,
max. 100W
+ –
primary line 2
primary line 1
230V a.c.
limit switch OPEN
limit switch CLOSED
common
motor
secondary line 1
secondary line 2
red
blue
grey
green
red
stop button
photocell / transmitter
photocell / receiver
impulse button
warning light
24V d.c. / 20W max.
24V d.c.
GND
contact 1
contact 2
KL1
KL2
KL3
KL4
24V ac.
Garage door operator TT60/TT120
DIP-switches
DIP 1 = ON !
DIP 2 = OFF !
DIP 3 = OFF !
DIP 4 = OFF !
ON
1 2 3 4
TX 310/NC
receiver
DIP-switches
DIP 1 = OFF !
DIP 2 = OFF !
ON
1 2
3
2
1
N.C.
Kontakt
TX 310/NC
transmitter
Test
Test
S
B
C
0V
12/24V
Important
Be sure that the potential
free input connection (KL.
1/2) is set to N.C. (factory
setting)!
page 4
transformer transformer

tousek / E_TX-310_03 / 21. 03. 2019 - 11 -
5. Error diagnosis Radio transmission system TX 310
Event viewer explanation solution
to save on
transmitter:
Signal will sound 10
seconds
Full preset memory.
The maximum number
of 10 channels per output
has been exceeded
delete transmitter
No signal after
transmitter-Touch
No wireless connection.
Frequency of transmitter
and receiver must match
set DIP-Switch correctly:
Frequency 1 (869.85 MHz)
or
ON
1 2 3 4
ON
1 2
S E
Frequency 2 (868.95 MHz)
(factory setting)
ON
1 2 3 4
ON
1 2
S E
during
operation:
malfunction
(e,g. near a construction
site/crane)
Very high levels of inter-
ference of radio link
automatic Switching
frequency adjustment
ON
1 2 3 4
E
during each
command: signal sounds 2-4 times batteries almost empty change batteries
• Set the system under tension.
• Push all safety edges one after the other and check desired function of receiver hence of control
board.
4. Function test Radio transmission system TX 310
3. Programming Radio transmission system TX 310
Storing a transmitter Programming
• Access the memory function: Press the button of the
receiver (PROG) until you hear a beep.
The LED 2 lights red for a maximum of 10 seconds (dis-
play memory Standby Output 1).
• Within these 10 seconds, the transmitter must be enabled:
Press transmitter button (TS), until you hear a sound
on the receiver. Additional transmitters can now also be
stored by pressing the button (TS).
• Exit storing: wait 10 seconds until two beeps can be heard.
Reset: delete receiver memory Programming
• Access the memory function: Press the receiver button
(PROG) until you hear a beep. Press the button (PROG)
again, until you hear short beeps.
• The receiver memory is deleted now. After 10 seconds, you
will hear two signals and the memory mode is automatically
released.
max. 10s
PROGPROG
LED-2
TS TS
OK
~10s
PROGPROG
> 1,5s
PROG
> 3s
PROG
OK
2x

your service partner:
Tousek Ges.m.b.H. Austria
A-1230 Vienna
Zetschegasse 1
Tel. +43/ 1/ 667 36 01
Fax +43/ 1/ 667 89 23
Tousek GmbH Germany
D-83395 Freilassing
Traunsteiner Straße 12
Tel. +49/ 8654/ 77 66-0
Fax +49/ 8654/ 57 196
Tousek Benelux NV
BE-3930 Hamont - Achel
Buitenheide 2A/ 1
Tel. +32/ 11/ 91 61 60
Fax +32/ 11/ 96 87 05
Tousek Sp. z o.o. Poland
PL 43-190 Mikołów (k/Katowic)
Gliwicka 67
Tel. +48/ 32/ 738 53 65
Fax +48/ 32/ 738 53 66
Tousek s.r.o. Czech Republic
CZ-252 61 Jeneč u Prahy
Průmyslová 499
Tel. +420 / 777 751 730
We reserve the right to change dimensions and/or technical specications with-
out prior notice. Claims resulting from misprints or errors cannot be accepted.
tousek PRODUCTS
• sliding gate operators
• cantilever systems
• swing gate operators
• garage door operators
• folding door operators
• trac barriers
• electronic controls
• radio remote controls
• key operated switches
• access control
• safety devices
• accessories
tousek
E_TX-310_03
21. 03. 2019
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