
Disassembly (Tacoma)
1. Place steering column assembly in vise. Center punch and drill into both steering column bracket bolts.
Use screw extractor to remove bolts.
2. Remove snap ring from shaft assembly. Using soft-face hammer, tap shaft assembly from column tube.
Remove following snap ring.
3. Remove turn signal bracket and column shift lever assembly. See Fig. 8 .
Inspection
Ensure lock mechanism, key cylinder, ignition switch, key unlock warning switch and key interlock solenoid
(A/T) operate properly. Check column bearing for rotating smoothness. Replace column housing if bearing or
housing shows any damage. Check steering shaft for bends, damaged splines or any other damage. Repair or
replace components as necessary.
Reassembly
1. If replacing column tube bushing, coat inside of NEW bushing with molybdenum disulfide lithium-based
grease. Align projections on bushing with holes in column tube, and install bushing until projections are
engaged.
2. Coat all rotating surfaces with molybdenum disulfide lithium-based grease. Install column shift lever
assembly and turn signal bracket.
3. Install NEW snap ring to shaft assembly. Install shaft assembly into column tube. Install NEW second
snap ring to retain shaft assembly in column.
4. Install upper bracket and clamp, using 2 NEW taper-head screws. Tighten until screw heads break off.
Install and tighten all bolts to specifications. See TORQUE SPECIFICATIONS .
Disassembly (Tundra)
1. Place steering column assembly in vise. Remove clip and key cylinder lamp assembly. Using punch,
mark center of 2 tapered-head bolts. Drill out 2 bolts. Remove 2 bolts, using screw extractor. Remove
column upper bracket and column upper clamp. On models equipped with A/T, remove shift lever, upper
No. 2 steering cover, park lock cable assembly and shift lever housing. See Fig. 9 .
2. Remove 4 Torx bolts and column upper tube with main shaft assembly from column tube assembly.
3. On models equipped with A/T, remove 4 Torx bolts and steering column housing support. On all models,
to remove column tube support, remove bolt and washer. Remove column tube support with lower
column tube attachment. Remove lower column tube attachment from column tube support.
4. Remove main shaft stopper and assembly. Ensure shaft assembly does not rotate. Using screwdriver,
remove retaining ring. Remove spring retainer and compression spring.
Inspection
Ensure lock mechanism, key cylinder, ignition switch and key unlock warning switch operate properly. Check
column bearing for rotating smoothness. Replace column housing if bearing or housing shows any damage.
Check steering shaft for bends, damaged splines or damaged "U" joints. Repair or replace components as
necessar
.
1999 Toyota RAV4
1999-2000 STEERING Steering Columns - Standard
Microsoft
Sunday, November 22, 2009 10:34:51 AM Page 13 © 2005 Mitchell Repair Information Company, LLC.