Toyota PT545-00082 User manual

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Preparation
Page 1 of 13 pages DIO
Issue: B 9/08/08
Part Number: PT545-00082
Kit Contents
Item # Quantity Reqd. Description
1 1 Unit Assembl
y
Ki
t
2 1 Mountin
g
Ki
t
3 1 Hardware Ba
g
s S
p
ecial Tools
4 1 Unit and Fit Kit Lis
t
5 1 Owner’s Manual
Unit Assembly Kit Contents
Item # Quantity Reqd. Description
1 1 Interface Kit
Mounting Kit Contents
Item # Quantity Reqd. Description
1 1 iPod Cable
2 1 Grommet
Hardware Bag Contents
Item # Quantity Reqd. Description
1 1 Foam Sleeve
2 4 2x4 inch Adhesive Protective
Foam
3 4 14 inch Lock Tie
4 2 6 inch Lock Tie
Conflicts
XM or Sirius Satellite Radio
Requirement
SAT Ready Head Unit
Recommended Tools
Personal & Vehicle
Protection Notes
Safety Goggles
Seat Covers
Special Tools
Panel Clip Remover
Sockets 10 mm, 8 mm
Screwdriver Phillips, #2
Torque Wrench 4.1 N•m (36 lbf in)
(Battery Cable)
Hole Saw 1 1/8 inch (29 mm)
De-burring Tool
Installation Tools Notes
Tape Measure/Ruler Metric/Standard
Side Cutters
Masking Tape
Special Chemicals Notes
Cleaner 3M™ Prep Sol-70
NOTE: Part number of this accessory may not be
the same as the part number shown.
General Applicability
Note:
Recommended Sequence of Application
Item # Accessory
1 Securit
y
S
y
ste
m
2RES
3 EC Rearview Mirro
r
4 iPod Interface *Mandatory
Vehicle Service Parts (may be required for reassembly)
Item # Quantity Reqd. Description
1
2
3
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
SAFETY TORQUE: This mark indicates that torque is
related to safety.

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Preparation
Page 2 of 13 pages DIO
Issue: B 9/08/08
Parts Description of Interface Kit Assy.
Item # Parts Name Parts No. Qty
1 Interface Kit PT545-00082 1
Parts Description of Mounting Kit (PT545-00082)
Item # Parts Name Qty
1 iPod Cable 1
2 Grommet 1
A Foam Sleeve 1
B 2x4 inch Adhesive Protective Foam 4
C 14 inch Lock Tie 4
3
D 6 inch Lock Tie 2
1

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 3 of 13 pages DIO
Issue: B 9/08/08
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory Installation Practices" document.
This document covers such items as:
•Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
•Safety (eye protection, rechecking torque procedure, etc.).
•Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
•Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
Please see your Toyota dealer for a copy of this document.
1. Vehicle Protection.
(a) Open rear hatch.
(b) Lift trunk shelf to access battery.
(c) Remove the negative battery cable. (Fig. 1-1)
(1) Protect rear hatch entry before starting.
(2) Set the parking brake prior to disconnecting
the battery.
CAUTION: Do not touch the positive terminal
with any tool when removing cable.
(d) Using protective blankets, cover front seat,
interior of vihicle, center console and front
side of the shift lever.
2. Vehicle Disassembly.
(a) Remove the instrument panel cluster.
(Fig. 2-1)
(1) Detach the two (2) claws and four (4) clips,
and remove the instrument panel cluster.
STOP
Fi
g
. 2-1

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 4 of 13 pages DIO
Issue: B 9/08/08
(b) Remove the lower instrument pad. (Fig. 2-2)
(1) Remove the two (2) screws.
(2) Disconnect the hood lock control cable.
(3) Detach the four (4) claws and five (5) clips.
(4) Disconnect all connectors and remove the
instrument pad.
(c) Loosen the upper instrument pad. (Fig. 2-3)
(1) Detach the three (3) claws and four (4) clips.
(2) Disconnect the connector and remove the
instrument pad.
(d) Remove the instrument panel cluster.
(Fig. 2-4)
(1) Detach the claw and five (5) clips.
(2) Disconnect the connector and remove the
instrument panel cluster.
Fi
g
. 2-3
Fig. 2-4
Fi
g
. 2-2
Screwdriver

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 5 of 13 pages DIO
Issue: B 9/08/08
(e) Remove the instrument panel cluster.
(Fig. 2-5)
(1) Detach the six (6) clips and remove the
instrument panel cluster.
(f) Remove the multi-display assembly. (Fig. 2-6)
(1) Remove the two (2) bolts.
(2) Disconnect the connector and remove the
multi-display.
(g) Remove instrument cluster panel assembly
center. (Fig. 2-7)
(1) Remove the two (2) screws.
(2) Detach the four (4) clips and remove the
instrument cluster panel.
Fig. 2-5
Fi
g
. 2-6 10 mm Socket
Fi
g
. 2-7 Screwdriver

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 6 of 13 pages DIO
Issue: B 9/08/08
(h) Remove the radio receiver with bracket.
(Fig. 2-8)
(1) Remove the four (4) screws.
(2) Disconnect the connector and remove the
radio receiver with bracket.
(i) Remove the glove box door stopper sub-
assembly. (Fig. 2-9)
(1) Holding the part indicated in the illustration,
remove the glove box door stopper from the
glove box door.
(j) Remove the glove box door assembly.
(Fig. 2-10)
(1) While pushing in the sides of the glove box
door as indicated by the arrows in the
illustration, open the door to release it from
the two (2) stoppers.
Fig. 2-9
Fig. 2-8
Screwdriver
Fi
g
. 2-10

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 7 of 13 pages DIO
Issue: B 9/08/08
(2) Open the door until it is horizontal.
(3) Pull the glove box door toward the rear of
the vehicle to detach the two (2) hinges and
remove the glove box door. (Fig. 2-11)
3. Install the Interface Unit.
(a) Slide the interface unit into the foam sleeve.
(b) Connect the iPod cable to the interface unit.
(c) Route the AVC-LAN cable behind the left
side of inner molded dash structure at the back
of the head unit. (Fig. 3-1)
(d) Place the interface unit between the cross
member and the inner molded dash structure.
(Fig. 3-2)
(e) Secure the interface unit with two (2) 14" lock
ties. (Fig. 3-2)
(1) Lock ties must go over the cross member.
NOTE: Cut off all excess on lock tie after
tightening.
Fi
g
. 2-11
Fig. 3-1
Fig. 3-2
Side Cutters

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 8 of 13 pages DIO
Issue: B 9/08/08
4. Connect the AVC-LAN Cable to the Head
Unit.
(a) Bundle the excess AVC-LAN cable and
secure with cushion tape and one (1) 14” lock
tie. (Fig. 4-1)
(b) Secure the AVC-LAN cable at the vehicle
harness with one (1) 6" lock tie behind the
inner molded dash structure. (Fig. 4-1)
NOTE: Cut off all excess of the lock tie after
tightening.
NOTE: If the 12 pin connector is already pre-
wired to the head unit, proceed to step (c). If the
12 pin connector is not pre-wired to the head unit,
proceed to step (d).
Fig. 4-1
Side Cutters
Connector
Connector
To Head Unit
To Pre-wired
12 pin Connector
AVC-LAN
Cable
Fig. 4-2

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 9 of 13 pages DIO
Issue: B 9/08/08
(c) If the 12 pin connector is already pre-wired to
the head unit.
(1) Remove the pre-wired 12 pin connector
from the head unit.
(2) If applicable, plug the pre-wired 12 pin
connector into the connector of the AVC-
LAN cable. (Fig. 4-2 & 4-3)
(3) Wrap the connectors with adhesive
protective foam to secure. (Fig.4-4)
(4) Reconnect the factory harness and antenna
cable.
(d) If the 12 pin connector is not pre-wired to the
head unit.
(1) Wrap the unused connector of the AVC-
LAN cable in adhesive protective foam.
(Fig. 4-5)
(2) Reconnect the factory harness and antenna
cable.
(e) Plug the connector of the AVC-LAN cable
into the head unit. (Fig. 4-6)
(f) Reinstall head unit.
Vehicle’s 12 Pin
Connector
Connector of
AVC-LAN Cable
Fig. 4-3
Adhesive
Protective Foam
Fig. 4-4
Fig. 4-6 AVC-LAN Cable
Adhesive Protective
Foam
Fig. 4-5

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 10 of 13 pages DIO
Issue: B 9/08/08
5. Route the iPod Cable.
(a) Route the iPod cable from the opening for the
head unit to the glove box. (Fig. 5-1)
(1) Route the iPod cable under the vehicle
harness.
(b) Bundle the excess the iPod cable and secure
with the cushion tape. (Fig. 5-2)
(1) Provide sufficient cable length so 14 inches
of cable will be in the glove box after
installation.
(c) Using one (1) 6” lock tie, secure the cable
bundle to the vehicle harness plastic cover.
(Fig. 5-3)
NOTE: Cut off all excess of the lock tie after
tightening.
Fig. 5-1
Fig. 5-3
Side Cutters
Fig. 5-2

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 11 of 13 pages DIO
Issue: B 9/08/08
6. Route the iPod Cable Terminal.
(a) Make a round hole through which the cable
can pass at the location on the glove box
shown in the illustration. (Fig. 6-1)
(1) Hole saw is 1 1/8” (29 mm).
(2) De-bur drilled hole.
(3) Clean shavings from glove box after drilling.
(b) Route the iPod cable through the hole from
outside of the glove box. (Fig. 6-2)
(c) Apply the grommet to the iPod cable. The
distance from the grommet to iPod cable
terminal should be approx. 14 inch. (Fig. 6-3)
(d) Secure the grommet to the hole from the
inside of the glove box. (Fig. 6-4)
1 1/8” Hole Saw
Fig. 6-1
Fig. 6-2 Inside the Glove Box
Fig. 6-3 Inside the Glove Box
14 inches (35 cm)
Fig. 6-4 Inside the Glove Box

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Procedure
Page 12 of 13 pages DIO
Issue: B 9/08/08
7. Vehicle Reassembly.
(a) Reinstall junction block.
(b) Reinstall all trim pieces in reverse order.
(1) Reconnect any disconnected connectors.
(c) Verify the panels fit together properly with no
uneven gaps between them.
8. Reconnect Battery Cable.
(a) Reconnect the negative battery cable.
(Fig. 8-1)
(1) Reconnect the negative terminal back to its
original position.
(2) Tighten the nut with 4.1 N·m (36 lbf-in) of
torque.
(3) Be careful not to touch the positive battery
terminal.
(b) Clean up and remove any trash.
(c) Place owner's manual in the glove box.
(d) Proceed to functional verification.
Fig. 8-1

TOYOTA PRIUS 2008 - INTERFACE KIT FOR IPOD
Checklist - these points MUST be checked to ensure a quality installation.
Check: Look For:
Page 13 of 13 pages DIO
Issue: B 9/08/08
Accessory Function Checks
Interface Kit for iPod
Audio Head Unit
Navigation System
Vehicle Function Checks
Audio AM/FM
Hazard Switch
HVAC
Multi-information Displays (Clock,
Temp., and MPG meter)
Operation of the 12V Outlet Switch.
NAV Antenna Functioning.
Auto LSD / Center Diff. Lock
*Verify proper connection of Interface Kit
for iPod.
Verify the proper operation of the audio
head unit.*
*Refer to the audio head unit owner’s
manuals.
Execute DTC check, and confirm there is
no error. (Refer to the repair manual.)
Verify the proper operation of audio
AM/FM.
Verify the proper operation of the hazard
switch.
Verify the proper operation of the air
conditioning system.
Verify the proper operation of the multi-
information displays.
Verify the proper operation of the 12V
outlet switch.
Confirm navigation operation by AVN
diagnostics.
Verify the proper operation of the Auto
LSD / Center Diff. Lock.