Trane Thv1m087a936 Assembly instructions

This manual suits for next models

15

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THV1M087A936, 948, 9V3, 9V5SA - Highboy

TLF1M087A936, 948, 9V3, 9V5SA- Lowboy Front Flue

TLR1M087A936, 948, 9V3, 9V5SA - Lowboy Rear Flue

TDF1M087A936, 948, 9V3, 9V5SA - Downflow/ Horizontal

OIL FIRED CENTRAL FURNACE

ALL phases o

f

thisinstallationmustcomply withNATIONAL,STATEAND LOCALCODES

IMPORTANT —

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customerproperty

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.

Installer’s Guide

18-DE01D1-8

THV1

Highboy

Vertical

Flue

TLF1

Lowboy

Front

Flue

TLR1

Lowboy

Rear

Flue

TDF1

Downflow/

Horizontal

Front Flue

AVAILABLE IN FRENCH CANADIAN (FC)

© 2009 Trane All Rights Reserved 18-DE01D1-8

Installer’s Guide

▲

WARNING

!

EXPLOSION HAZARD

Do NOT store or use gasoline or other flammable va-

pors and liquids in the vicinity of this or any other ap-

pliance.

Improper installation, adjustment, alteration, service, or

maintenance can cause a fire or explosion resulting in

property damage, personal injury, or loss of life.

For assistance or additional information consult a

qualified installer or service agency.

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SHIPPING DAMAGE

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.

18-DE01D1-8 3

Installer’s Guide

Contents

CONTENTS

INSTALLATION GUIDELINES 2

Location 2

Clearances 4

Downflow/ Horizontal Furnace Setup 4

Air for Combustion and Ventilation 5

Chimney Inspection 13

Chimney Sizing 13

Chimney Height 13

Flue/ Chimney/ Vent Connector 14

Draft Regulator 16

Power (Side-Wall) Venting 16

Duct Work and Air Conditioning 17

Air Filter Mounting 17

Oil Burner and Oil Nozzle Installation 18

Fuel System Installation 19

Electrical Connections 20

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▲

WARNING

!

The manufacturer of this equipment assumes no liabil-

ity for any damages resulting from unauthorized modi-

fications made to the furnace, or any components

thereof, or improper installation of the furnace in the

field. Furthermore, any such field modifications VOID

THE WARRANTY and place responsibility for safe and

reliable operation of the furnace on those who per-

formed the modification(s).

INSTALLATION GUIDELINES CODES

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INSTALLATION LOCATION

▲

CAUTION

!

To prevent shortening its service life, the furnace

should not be used as a “Construction Heater” during

the finishing phases of construction until the require-

ments listed in item 8, a-g of the safety section of this

publication have been met. Condensate in the pres-

ence of chlorides and fluorides from paint, varnish,

stains, adhesives, cleaning compounds, and cement

create a corrosive condition which may cause rapid

deterioration of the heat exchanger.

▲

WARNING

!

SUPPORT FURNACE PROPERLY

DO NOT hang the downflow/ horizontal furnace from

a structure, or surface, by any integral part or fas-

tener of the furnace. The furnace was not designed to

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.

418-DE01D1-8

Installer’s Guide

STANDARD CLEARANCES

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.

18-DE01D1-8 5

Installer’s Guide

AIR FOR COMBUSTION AND VENTILATION

▲

CAUTION

!

VENTILATION REQUIRED!

Relief openings in the front or top of the furnace cas-

ing should not be obstructed or blocked. These open-

ings supply combustion and ventilation air to the fur-

nace.

C

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iguration,

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When converting to horizontal, the high limit and fan

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618-DE01D1-8

Installer’s Guide

SUPPLY

AIR

SUPPLY

AIR

R

ETURN

AIR

RETUR

N

AIR

Insert burner

mounting bolt

here

Cut mounting

stud for

Horizontal right

Insert burner

mounting bolt

here

Cut mounting

stud for

Horizontal left

Horizontal left Horizontal right

FAN/LIMIT

CONTROL AS SHIPPED

RELOCATE FAN/LIMIT

CONTROL HERE

SUPPLY

AIR

SUPPLY

AIR

R

ETURN

AIR

RETUR

N

AIR

Horizontal left Horizontal right

TURNED END FOR END

34

Adown

f

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z

ontal

f

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8

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f

lowdirectioninthehori

z

ontalcon

f

iguration

Correctlocations

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orthe

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an/limitcontrol

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orhori

z

ontalle

f

t/right

f

urnacecon

f

iguration

18-DE01D1-8 7

Installer’s Guide

Highboy VerticalHighboy Vertical

16.13

16.13

14.16

14.16

25.00

25.00

24.04

24.04

47.13

47.13

58.00

58.00

31.03

31.03

20.0

20.0

0.10

0.10

0.07

0.07

4.45

4.45

6.50

6.50

1.18

1.18

22.13

22.13

20.03

20.03

4.59

4.59

10.06

10.06

L

C

6.50

6.50

34.25

34.25

26.00

26.00

19.00

19.00

1.00

1.00

0.88

0.88

6.00

6.00

1.00

1.00

4.54

4.54

3.75

3.75

* NOTE: Filter Frame

Shipped unassemble

d

& packed in blower

compartment

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS

Furnace casing sides and rear 3"

Front furnace casing to closet door1 8"

Furnace flue pipe / vent connector 9"

Furnace casing top 3"

Supply air plenum (any side) 3"

Supply air ducts within 6 feet of the furnace. 3"

THV1MO87A936, 48, V3, V5SA OUTLINE DRAWING

(ALL DIMENSIONS ARE IN INCHES)

818-DE01D1-8

Installer’s Guide

61.25

61.25

11.12

11.12

29.82

29.82

16.13

16.13

16.13

16.13

16.13

16.13

22.25

22.25

Downflow / Horizontal - Front FlueDownflow / Horizontal - Front Flue

0.75

0.75

0.75

0.75

16.13

16.13

22.25

22.25

3.23

3.23

AIRFLO

W

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS

Furnace casing sides and rear 3"

Front furnace casing to closet door1 8"

Furnace flue pipe / vent connector 9"

Furnace casing top 3"

Supply air plenum (any side) 3"

Supply air ducts within 6 feet of the furnace. 3"

Notes:

1 The Horizontal / Downflow model requires 22" from the front casing of the furnace to the

closet door.

2 Adequate clearance from the supply end surface of the furnace casing to combustible

materials are provided by the design of the accessory mounting base when used with the

Horizontal / Downflow furnace model applied in the Downflow configuration.

TDF1MO87A936, 48, V3, V5SA OUTLINE DRAWING

(ALL DIMENSIONS ARE IN INCHES)

18-DE01D1-8 9

Installer’s Guide

4.54

4.54

1.00

1.00

10.88

10.88

6.00

6.00

Lowboy - Front Flue

Lowboy - Front Flue

0.63

0.63

10.06

10.06

10.13

10.13

47.00

47.00

20.03

20.03

12.53

12.53

2.38

2.38

2.00

2.00

4.50

4.50

40.75

40.75

0.72

0.72

22.06

22.06

20.03

20.03

17.00

17.00

1.00

1.00

3.13

3.13

3.75

3.75

6.50

6.50

L

C

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS

Furnace casing sides and rear 3"

Front furnace casing to closet door1 8"

Furnace flue pipe / vent connector 9"

Furnace casing top 3"

Supply air plenum (any side) 3"

Supply air ducts within 6 feet of the furnace. 3"

TLF1MO87A936, 48, V3, V5SA OUTLINE DRAWING

(ALL DIMENSIONS ARE IN INCHES)

10 18-DE01D1-8

Installer’s Guide

2.05

2.05

Lowboy Rear FlueLowboy Rear Flue

1.00

1.00

0.88

0.88

6.00

6.00

0.63

0.63

10.06

10.06

10.13

10.13

47.00

47.00

20.03

20.03

12.53

12.53

2.38

2.38

2.00

2.00

4.50

4.50

40.75

40.75

0.72

0.72

22.06

22.06

20.03

20.03

17.00

17.00

1.00

1.00

3.13

3.13

3.75

3.75

29.845

29.845

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS

Furnace casing sides and rear 3"

Front furnace casing to closet door1 8"

Furnace flue pipe / vent connector 9"

Furnace casing top 3"

Supply air plenum (any side) 3"

Supply air ducts within 6 feet of the furnace. 3"

Notes:

1 Lowboy Rear Flue model requires 3" from the furnace front casing to the closet door.

TLR1MO87A936, 48, V3, V5SA OUTLINE DRAWING

(ALL DIMENSIONS ARE IN INCHES)