Tronair 08-4014-4010 Installation and operating instructions

OPERATION & SERVICE MANUAL
Tronair, Inc. Phone: [phone] | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: [email protected]
Model: 08-4014-4010
Engine Compressor Washer
12/2006 - Rev. 02

REVISION DATE TEXT AFFECTED
02 12/2006 Major Revision

Model: 08-4014-4010
Engine Compressor Washer
05/2002 | Rev. 01
TABLE OF CONTENTS
PAGE
1.0 GENERAL DESCRIPTION ...............................................................................................................................................1
2.0 SAFETY ISSUES..............................................................................................................................................................1
3.0 PREPARATION AND OPERATION .................................................................................................................................1
4.0 MAINTENANCE AND STORAGE ....................................................................................................................................1
4.1 CLEANING AFTER EACH USE..........................................................................................................................1
4.2 HOSES ...............................................................................................................................................................1
4.3 STORAGE ..........................................................................................................................................................1
5.0 GUARANTEES/LIMITATION OF LIABILITY....................................................................................................................2
6.0 APPENDICES...................................................................................................................................................................2

Model: 08-4014-4010
Engine Compressor Washer
05/2002 | Rev. 01 Page | 1
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability
from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 GENERAL DESCRIPTION
The Tronair 08-4014-4010 Engine Compressor Washer is a portable unit with a 2-1/2 gallon (9.5 liters) capacity, designed to
spray cleaning solution and/or clean, fresh water into jet and turbo prop engines.
The purpose of the engine compressor washer is to neutralize salts and acids collected in the engine by rinsing the engine's
compressor section.
2.0 SAFETY ISSUES WARNING!
1. Personal injury may result if procedures are not followed.
2. Never open fluid tank while contents are under pressure.
3. Never pressurize air tank more than 100 psi (6.9 bars).
CAUTION!
Use only clean water and/or engine cleaning fluids approved by engine manufacturer.
Consult aircraft manual for correct procedure in performing engine wash.
3.0 PREPARATION AND OPERATION
Follow engine manufacturer's recommendations for cleaning and rinsing engine(s). Use only engine manufacturer's approved
fluids. Refer to label (V-1013) on unit.
1. Ensure the tank is depressurized by depressing the tank handle prior to opening tank.
2. Fill with desired amount of fluid through fill connection.
3. Pressurize tank with shop air (100 psi/6.9 bars Maximum).
4. Remove safety pin.
5. Connect hose assembly.
6. Depress tank handle to dispense pressurized fluid.
4.0 MAINTENANCE AND STORAGE
4.1 CLEANING AFTER EACH USE
Remove cleaning agents from tank after each use as follows:
1. Empty tank as follows:
a. Invert tank (this saves the remaining fluid in the tank from being emptied).
b. Depress tank handle to discharge any remaining pressure left in the tank.
2. With tank de-pressurized, remove the tank discharge assembly.
3. Pour out any remaining fluid to be salvaged for future use.
4. Rinse out tank with clean fresh water.
5. Re-install the tank handle.
6. Disconnect hose assembly.
7. Drain hose assembly from coupling.
8. Re-install the hose assembly.
9. Pressurize tank to approximately 20 psi (1.4 bars).
10. Blow out lines. Depress tank handle to run air through the unit.
11. Re-install safety pin.
4.2 HOSES
Replace worn hoses as required.
4.3 STORAGE
1. Ensure fluid tanks are clean.
2. Clean the unit exterior prior to storage.
3. Cover unit and store in a clean, dry area.

Model: 08-4014-4010
Engine Compressor Washer
05/2002 | Rev. 01 Page | 2
5.0 GUARANTEES/LIMITATION OF LIABILITY
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the
original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the
following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
c) Replacement parts have a 90-day warranty from date of shipment
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or disassemble a product
without first contacting Tronair, any action may affect warranty coverage. When you contact Tronair be prepared to provide the
following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for
repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes
on any shipping documents. Failure to obtain a RMA in advance of returning an item will result in a service fee. A decision on
the extent of warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to Tronair must
be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any warranty claims only. Any
unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any
manual (including updates) or safety bulletins published or delivered by Tronair will immediately void any warranty, express or
implied.
The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied. Any
unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and
warnings in any manual (including updates) or safety bulletins published or delivered by Tronair will immediately
void any warranty, express or implied and Tronair disclaims any and all liability for injury (WITHOUT LIMITATION and
including DEATH), loss or damage arising from or relating to such misuse.
6.0 APPENDICES
APPENDIX I Instrument Certification Notice

Model: 08-4014-4010
Engine Compressor Washer
05/2002 | Rev. 01 Page | 3
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
1
TR-1285
Tube
1
2
H-1182
Tank
1
3
16988
Gauge, Pressure
1
4
HC-2000-216
O-ring
1
5
K-1791
Kit, Hose Assembly Replacement; consists of:
H-1516-08
Clamp, Two Ear Hose
2
N-2402-010-B
Socket, Female Thread
1
N-2408-01-B
Plug, Male Thread
1
N-2412-04
Connector, Straight Male
2
TF-1064-04*192
Hose, Yellow
1
6
K-1792
Kit, Aircraft Connector Replacement; consists of:
N-2000-03-S
Nut, #4 JIC x 37
2
N-2010-03-S
Connector, Female
1
N-2014-03-S
Plug
1
N-2019-03-S
Sleeve, 1/4 Tube (#4)
2
TR373-05*004.50
Tubing, Stainless Steel, 4-1/2" long
1

APPENDIX I
Instrument Certification Notice

Tronair, Inc. Phone: [phone] | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: [email protected]
Instrument Certification Notice
The gauge Certificates of Calibration supplied for the gauge(s) on this unit contain the
calibration data for the actual instrument calibrated, along with the calibration date of the
STANDARD used to perform the calibration check.
The due date for re-calibration of the instrument should be based upon the date the instrument
was placed in service in your facility. Re-calibration should be done on a periodic basis as
dictated by the end user's quality system or other overriding requirements.
Note that Tronair, Inc. does not supply certificates of calibration on flow meters or pyrometers
unless requested at the time of placed order. These instruments are considered reference
indicators only and are not critical to the test(s) being performed on the aircraft.